Charbroil 466644704 Owner's manual

Brand: Charbroil

Model: 466644704

Type: Owner's manual

This manual is also suitable for

461644604

Charbroil 466644704 is a gas grill designed for outdoor use. It features a variety of components and accessories that allow for a range of cooking options. The grill includes a cooking grate, warming rack, and side shelves, providing ample space for grilling and keeping food warm. Additionally, it has a built-in side burner, offering extra cooking capacity for side dishes or sauces. The grill's electronic ignition system ensures a quick and easy start, while the adjustable temperature controls allow for precise heat management.

Leg Assembly, Left

Shelf Mounting

Bracket

Grill Bottom

Bracket

Tab into

small hole

Qty. 6

EXPLODED DIAGRAM

Some parts may be preassembled.

See parts list for cross reference.

PARTS LIST

Part appearance may differ slightly.

Key Qty Description Part #

1 1 Grill Lid .........................80001682

2 1 Top Lid Hinge, Right...............80000232

3 1 Top Lid Hinge, Left ................80000234

4 1 Logo Plate ......................80000228

5 1 Handle .........................80000226

6 1 Grill Bottom......................80001683

7 2 Grill Bottom Bracket ...............80000190

8 2 Bottom Lid Hinge .................80000233

9 1 Tank Support Bracket..............80000177

10 1 Tank Retainer Bracket .............80000235

11 2 Wheel ..........................80000230

12 2 HubCap........................80000231

13 1 Burner Assembly .................80000161

14 1 VapoRISER Bar ..................80000224

15 1 Control Panel ....................80001688

16 1 Valve/Hose/Regulator..............80000204

17 1 Leg Assembly, Right...............80000171

18 1 Leg Assembly, Left ................80000170

19 1 Side Shelf.......................80001690

20 2 Shelf Bracket, Left Front, Right Rear . . 80000727

21 2 Shelf Bracket, Right Front, Left Rear . . 80000729

22 1 Folding Shelf Mounting Bracket ......80000783

23 1 Front Panel......................80000193

24 1 Front Panel Extension .............80000207

25 1 Mid Brace .......................80000176

26 1 Cooking Grate ...................80000221

Key Qty Description Part #

27 1 Warming Rack ...................80000223

28 1 Grease Cup .....................80000731

29 2 Leg Extender ....................80000229

30 1 Ignitor ..........................80000733

31 2 Control Knob ....................80000214

32 1 Tool Hook .......................80000211

33 1 Grease Clip .....................80000736

34 1 Ignitor Wire......................80000737

35 1 Side Shelf Grip ...................80000191

36 1 Base Plate ......................80000241

37 1 Hose Shield .....................80000206

38 1 Sideburner Shelf..................80000187

39 1 Sideburner Shelf Mounting Bracket . . . 80000181

40 1 Sideburner ......................80000166

41 1 Sideburner Electrode ..............80000168

42 1 Sideburner Pan ..................80000165

43 1 Sideburner Grate .................80000163

44 1 Sideburner Control Knob ...........80000734

45 1 Sideburner Ignitor Wire ............80000735

46 1 Temperature Gauge with Nut ........80000237

1 Hardware Pack...................80000767

1 Assembly Instructions .............80001691

1 Use & Care Manual ...............80001693

Attach the bracket to the right leg assembly plate using two screws (A). Tab on bracket fits into small hole between

screw holes on plate. Attach mounting bracket using four screws (A). Push leg extenders into ends of legs.

grill bottom

folding shelf

Qty. 6

Qty. 2

Leg Assembly, Left

Hub Cap

Wheel

Tank

Support

Bracket

Attach the grill bottom bracket to the left leg assembly plate using two screws (A)

Attach mounting bracket using four screws (A). Place tank support bracket between

ends of legs. Insert axle bolts (B) through wheels into bracket. Secure with hitch pins (C). Snap hub caps onto wheels.

. Tab on bracket fits into small hole between

screw holes on plate. sideburner shelf

Qty. 2

Position leg assemblies as shown and attach mid brace to back

legs using two screws (D). Make sure holes on mid brace face

inward and the label faces outward.

Mid Brace

Qty. 2

Burner Assembly

Grill Bottom

To attach control panel assembly to cart, insert valves into burner tubes and attach control panel to legs using two screws (D) and hex nuts (F), but

. Insert two screws (G) from inside grill bottom, through base plate,

into control panel.

NOT FULLY TIGHTEN Note illustration of proper valve/burner tube engagement.

Qty. 4

Place grill bottom onto grill bottom

brackets and align mounting holes.

Insert four screws (E), with washers (H),

from inside grill bottom, through

brackets. Secure with four hex nuts (F).

Attach bottom lid hinges to back of grill bottom. Insert two screws (A),

with washers (P), from inside grill bottom into each hinge.

Bottom Lid Hinge

Qty. 4

Qty. 2

Control

Panel

Assembly

Valve

Burner Tube

Qty. 4

Do not fully

tighten

Leg Assembly, Right

Folding Shelf

Mounting Bracket

Grill Bottom

Bracket

Tab into

small hole

Leg Assembly, Right

Leg Extender

Align tab

with

notch

Do not fully

tighten

Base Plate

THIS GRILL IS FOR

OUTDOOR USE ONLY

Failure to follow all manufacturer’s

instructions could result in serious personal

injury and/or property damage.

Some parts may contain sharp edges –

especially as noted in the manual! Wear

protective gloves if necessary.

CAUTION:

INSTALLER/ASSEMBLER:

CONSUMER:

Read and follow all safety

statements, assembly instructions, and use

and care directions before attempting to

assemble and cook.

Leave these

instructions with consumer.

Keep this manual for future

reference.

466644704

ASSEMBLY MANUAL

If you have any questions or need assistance

during assembly, please call 1-800-241-7548.

466644704 / 80001691 (01-20-04)

Slotted

Hole

Round

Hole

Grease Clip

Grease

Cup

Fully tighten control

panel screws now.

Insert grease cup into grease clip, then hang grease clip from drain hole in grill bottom.

Fully tighten control panel screws now.

• Failure to install cup in clip will cause

hot grease to drip from bottom of grill

with risk of fire or property damage.

CAUTION

Short Ignitor Wire

ASSEMBLY INSTRUCTIONS

466644704

HARDWARE PACK

There may be extra hardware.

Snap ignitor into control panel and press control knobs onto valves. Attach round end of short ignitor wire to ignitor and flat

end to main burner electrode beneath grill bottom. Attach round end of long sideburner ignitor wire to side of ignitor. Flat

end will be attached in a later step.

Insert one screw (E) into each side of grill bottom from the outside.

On the inside of grill bottom attach a hex nut (F) to each screw (E).

Place VapoRISER Bar inside grill bottom, resting on screws.

Attach tank retainer bracket to inside of left rear leg using one bolt

(I) and one wing nut (J). Do not fully tighten wing nut (J) until LP

tank is installed ( ).tank not included

Qty. 1

Qty. 2

VapoRISER Bar

Tank

Retainer

Bracket

Rear

Shelf Bracket

Front

Shelf Bracket

Right Side Shelf

(Lighting instructions

printed on shelf)

Qty. 12

Qty. 8

Qty. 2

Side Shelf Grip

(Right side only)

Attach front and rear shelf brackets beneath side shelf using six screws (E). Align ends of shelf brackets on the

outsides of the mounting bracket and secure with four bolts (K). Slide shelf grip over end of side shelf and insert

two rubber darts (L) through holes in grip and shelf. NOTE: Only one shelf grip is provided and should be

attached to right side shelf. Repeat shelf assembly procedure for left sideburner shelf, using the remaining front

and rear shelf brackets.

FRONT

BACK

Front

Panel

Position front panel between front legs. Insert four fasteners (M) through edges

of panel and into legs.

Qty. 4

Cooking

Grate

Warming

Rack

Tool Hook

Place cooking grate into grill bottom. Insert ends of

warming rack pivot wire into holes on side of grill lid.

Insert warming rack leg wires into holes in side of

grill bottom. Place sideburner grate onto sideburner

shelf. From beneath right shelf, insert tool hooks

into holes in front edge of shelf.

LP tank is sold separately. Fill and leak check before attaching to grill and regulator.

Center LP tank on tank support bracket with collar opening facing to front of grill. Lift tank retainer bracket, position tank

collar under it, then lower bracket onto collar. Tighten wing nut to secure bracket.

Tank Retainer

Bracket

Tank Collar

LP Gas Tank

(not included)

Tank Collar

Qty. 2

Place top lid hinges inside bottom hinges and align

holes. Insert hinge pins (O) and secure with hitch

pins (C).

Qty. 20

Qty. 2

Qty. 4

Qty. 18

Qty. 10

Qty. 5

Qty. 4

Qty. 1

Qty. 8

Qty. 2

Qty. 6

Qty. 2

Qty. 8

Handle

Logo Plate

Top Lid Hinge, Right

Top Lid Hinge, Left

Grill Lid

Qty. 4

Qty. 2

Position right and left top lid hinges inside grill lid. Insert four screws (A) through washers (P), then through outside of lid into hinges. NOTE: When facing

the back of the lid, the hinge with the wider-spaced holes should be to the right side. Insert two bolts (N) into handle, then into holes in front of grill lid.

Secure from inside of lid with two hex nuts (F). Snap logo plate into grill lid. Remove nut from temperature gauge and insert gauge into center hole in grill

lid. Secure with nut inside lid.

FRONT

BACK

Qty. 2

Insert tabs on front panel extension into slot in front panel. Secure extension to

legs using two fasteners (M).

Front Panel Extension

Ignitor

Control Knobs

Long Ignitor Wire

See Use & Care manual to perform the

“Burner Flame Check” and for important