CTC Union XE150 User manual

Product Manual

MNX10030 / REV 0

MODEL XE150

Enclosure for SC200 Series Premium

Signal Conditioners

MNX10030 Rev 0

8/20/2008 1

Section I

Overview

Introduction.....................................................................….… 2

Description.............................................................................. 2

Section II

Installation

Mounting………....................................................................... 4

Electrical Connections............................................................. 5

Section III

Operation

Operating Procedure............................................................... 6

Section IV

Maintenance

General.................................................................................... 8

Warranty.................................................................................. 8

Figures

Figure 1 (Selection Guide)……………………...………………...3

Figure 2 (Mounting Bracket Location)...................................... 4

Figure 3 (Conduit Entry Layout).……………….……………..… 4

Figure 4 (Grounding Enclosure)………………...…………….….5

Figure 5 (Enclosure Wiring Locations)…………………………..6

Table

Table 1 (Specifications)………………………..………….….…. 3

Contents

MNX10030 Rev 0

8/20/2008 2

Introduction

This document contains information on the operation, installation and

maintenance of the XE150 Series Signal Conditioner Enclosure This manual is

an overview of the system and references the specific component manuals. User

manuals are provided with the system for all configurable internal components.

Description

The signal conditioners are mounted in either a Small (12” x 10” x 6 ½”) or Large

(16” x14” x 8 ¼”) NEMA 4X Fiberglass Enclosure which offers resistance to

hose-directed fluids and corrosion. On each signal conditioner are screw

terminals for the ± 20 to 32 VDC input, ± signal output (outputs include both a 0-

10 VDC output and a 4-20mA output and a temperature output in 0-1.2 VDC) and

± sensor input (vibration, displacement and temperature inputs) these

connections are based upon the XE150 variant ordered. There is also a green

indicator light (Transducer Signal OK) which illuminates when the sensor is

properly connected to the transmitter and working correctly. The power supply

accepts input voltage of 100-240 VAC, .68A & 50-60 Hz and provides 24 VDC to

the vibration transmitters and sensors. The power supply terminals include AC

Input Terminals (L) & (N), and a Ground Terminal. DC Output Terminals are

utilized in providing power to the vibration transmitters. The output voltage of the

power supply is 21.6 – 26.4 VDC. See Operating Manual MNX10020 for specific

electrical and performance information for the vibration transmitters.

Section I

Overview

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POWER INPUT: 100-240 VAC, .68A, 50–60 Hz

BANDPASS FILTER: The Signal Conditioners contain a band-pass filter, which

consists of 10 low-pass (50 Hz to 15 kHz) and 8 high-pass

(5 Hz to 1000 Hz).

DIGITAL OUTPUT:

Full scale output of 4-20 mA for Vibration and Temperature.

Selectable 0-5 or 0-10 VDC output for signal vibration

OPERATION:

Accepts a Signal input, filters the signal, and normalizes the

output to the specified full-scale output. Performs a true

RMS conversion (if needed) and transmits this data into

specified output.

ENCLOSURE

DIMENSIONS:

Small Enclosure (1-6 Channels) – 12” x 10” x 6 ½”

Large Enclosure (6-12 Channels) – 16” x 14” x 8 ¼”

TEMPERATURE RATING

OF ENCLOSURE

-50 degrees F to + 180 degrees F

ENCLOSURE RATING: NEMA 4X

Table 1. Specifications

• Specifications on a particular Signal Conditioner may be obtained from the unit's

label or by calling an Application Engineer for more information.

Selection Guide

Below is a guide to help select which XE150 series enclosure fits your specific

requirements.

Figure 1. Selection Guide

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Mounting

1. Attach the enclosed mounting brackets to the NEMA enclosure at the

predetermined locations (if applicable).

2. Conduit Entry: If you are running conduit to your enclosure, CTC

recommends the conduit cable entry from the bottom of the enclosure when

mounted.

NOTE: To ensure moisture will not flow into the enclosure, a hole should

be drilled at the lowest point in the conduit to provide drainage for any

moisture.

Section II

Installation

Figure 2. Mounting Bracket Location

Mounting

Brackets

CTC Vibration

Enclosure

Cable Input

(From Sensors)

Cable Out

p

uts

Power Cable

Input

Fi

g

ure 3. Conduit Entr

y

La

y

out

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3. Grounding of the enclosure: Attach Shield Ground Wire to earth ground.

When mounting the enclosure to an earth ground (such as an I-Beam), mount

the Shield Ground Wire behind one of the mounting brackets on the

enclosure.

Electrical Connections

Inputs

Cables enter the enclosure through the designated entry option selected (either

through cord grips, conduit or custom user defined/installed options). All wires

are connected to terminal blocks within the enclosure. Standard XE150

enclosures use 3 position terminal blocks while XE150T (temperature variant

XE150) use 4 position terminal blocks. Sensor inputs for both the XE150 and

XE150T are located on the right side of the enclosure as indicated by the labeling

“Sensor Input”

NOTE: If there is no sensor wired to the sensor input terminal, the

corresponding transmitter for that channel will not power on. Be sure to

power the system on AFTER the sensor has been connected.

NOTE: If utilizing cord grips, ensure that all cord grips are used. Empty

cord grips provide a path for contaminates to leak into the enclosure and

cause malfunctions and should be properly plugged if not used.

Outputs

The 4-20mA output of the XE150 and XE150T are located on the left side of the

enclosure as indicated by the labeling “4-20mA Output”. These terminal blocks

follow the same scheme as the inputs – Standard XE150 using 3 position

terminal blocks and the XE150T using 4 position terminal blocks.

Shield Ground Wire

Cord Grip

Shield Ground Wire

Shield Ground Wire Lug

F

i

g

ure

4

. Groundin

g

Enclosure

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Power

AC power for the small enclosure and the large enclosures (for both XE150 and

XE150T) enters the enclosure through a ½” conduit fitting and is connected

directly to the power supply.

Signal Conditioner Configuration

Refer to MNX10020 for configuration specifications and procedure for SC200

signal conditioners.

Once all wires are connected, apply power to begin operating the Signal

Conditioner(s). Make sure the status light is indicating normal mode on each

SC200.

Operating Procedure

To operate the Signal Conditioners inside the enclosure, make sure that all wires

are properly connected, then apply power.

CAUTION: Make sure that power input does not exceed specified

limits or damage to the system may result. See Table 1.

Calibration

The Signal Conditioner is calibrated internally during power up. The digital

calibration eliminates the need for any adjustments to the Analog Output.

Section III

Operation

Figure 5. Enclosure Wiring Locations

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Indicators

The LED on the front of the Signal Conditioner will indicate the status of the

Signal Conditioner. A constant bright LED indicates normal operating condition,

and a Flashing LED indicates an error has occurred.

STATE 1 – “Normal” Mode Operation

• LED is a “Solid” ON ( )

STATE 2 – Error Detected

• LED is flashing ON and OFF in 0.5 second intervals. ( )

• Errors can be due to

o Input Sensor bias voltage < 5 V. Sensor is considered

shorted.

o Input Sensor bias voltage > 15 V. Sensor is considered

unconnected/missing.

o Invalid configuration of switch settings.

Portable Data Collector Interfacing

In order to collect waveform data from the BNC jack on the Signal Conditioner

using a portable data collector that supplies constant current power, the data

collector must be set so that power to the sensor is turned off. Failure to do

so may result in a damaged or non-functional transmitter.

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General

There are no customer replaceable parts. It should provide trouble-free

continuous service under normal operating conditions.

Warranty

If any PRO product should ever fail, we will repair or replace it at no charge, as

long as the product was not subjected to misuse, natural disasters, improper

installation or modification which caused the defect.

CONTACT INFORMATION:

Connection Technology Center, Inc (CTC)

7939 Rae Blvd.

Victor, NY 14564

1-800-999-5290 (US & Canada) 1-585-924-5900 (International)

[email protected] – www.ctconline.com

Section IV

Maintenance

CTC Union XE150 User manual

CTC Union XE150 User manual

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