Bestop Fabric Replacement Upper Door Skins Installation guide

Type
Installation guide
53121 1
Rev. A 0199
WARNING
This product is designed primarily to enhance the ap-
pearance of the vehicle and to shield the occupants
from ordinary weather conditions. Do not rely in any
way on the components of this product to contain
occupants within the vehicle, or to protect against
injury or death in the event of an accident. This top will
not protect the occupants from falling objects. Never
operate vehicle in excess of manufacturer’s specifica-
tions.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions
provided when installing top. Failure to do so may result
in a poor fitting top and could place occupants of the
vehicle in a potentially dangerous situation.
Installation Tips
Before you begin installing this door assembly,
read all instructions thoroughly. Below are a few
tips to make this installation easier.
For a smooth fit:
For ease in installation, the door fabric should
be installed at temperatures above 72° F. Below
this temperature, the fabric may contract an
inch or more, making it difficult to fit to the
vehicle.
It is normal for the doors to contract and wrinkle
when stored in the shipping carton. Within a
few days after the installation, the doors will
relax and the wrinkles will disappear.
Replace - A - Door
Installation Instructions
For: 1997 Model Year Jeep
®
Wrangler/TJ
Part Number 53121
Congratulations on your purchasing decision. Bestop designed the Convertible Top to give you years of depend-
ability and performance with proper care. If you encounter any problems during the installation of your doors, or at
any later date, please contact your authorized Bestop dealer or call our Consumer Response Department, Mon-
day - Friday, 8AM - 4:30PM (MST) at 1-800-346-3910 or (303) 465-1755 in Colorado.
53121 2
Rev. A 0199
Installing the New Door Covers
Note: For the best results and to
minimize scratches on the windows,
remove all jewelry before installing
the door covers.
1. Install Lower
Rear Corner
3. Install Upper
Front Corner
Unzip Window
before installing
Hook and
Loop
Note: This door cover is designed to fit very
tight on the door frame. We recommend
using a shoe horn to help work the corners
of the cover over the frame without tearing
the fabric.
WARNING
Do not pull on the weatherstrip to assist in
getting the door cover on the door frame.
This will tear the weatherstrip and the door
will not seal properly.
4. Use tab to install
Upper Rear Corner
2. Install Lower
Front Corner
Weatherstrip
Detail of Hook and Loop -
Lower Front Corner
Pull Flap Up
First
Hook and
Loop
Detail of Hook and Loop -
Top of Door
Door Frame Between
Hook and Loop Flaps
Step One
Remove the fabric upper doors from the vehicle. Use
a razor knife to cut the stitches on the old door covers
and take them off of the door frames.
Step Two
Unzip the windows and separate the hook and loop fasteners
on the door covers. Lay the door cover on a flat smooth surface
with the outside facing down.
Start by working the lower rear corner of the door frame into the
pocket in the lower rear corner of the cover. Then work the
lower front corner of the frame into the cover. Work the top front
corner of the frame into the corner of the cover, between the
hook and loop flaps (not between the zipper and the flap).
Finally, use the tab sewn into the cover to work the last corner of
the frame into the corner of the door cover, again between the
hook and loop flaps.
Make sure that the top edge of the door cover is straight along
the top of the door frame. Work around the door fastening the
hook and loop strips tightly around the door frame. Once the
door cover is on the frame, the tab in the top rear corner of the
cover may be cut off with a pair of scissors if desired.
Step Three
Reinstall the upper doors. Insert the pins
into the grommets in the lower door.
53121 3
Rev. A 0199
Care and Maintenance of your Bestop Top
Your top is made of the finest materials available. To keep it looking new and for the
maximum possible wear, it will need periodic cleaning and maintenance.
Washing: The top fabric should be washed often using soap, warm water and a soft
bristle brush. Rinse with clear water to remove all traces of soap.
Windows: Keep windows clean to avoid scratching. DO NOT use a brush on the
windows! Wash with a watersoaked cloth or sponge and a mild dishwashing deter-
gent. NEVER WIPE THE WINDOWS WHEN THEY ARE DRY. Be careful when cleaning
snow or frost from the vinyl windows since they are easily scratched and may crack at
low temperatures. DO NOT roll the sides or rear window in cold weather. The windows
become stiff and will crack.
Zippers: Keeping the zipper cleaned and lubricated with a silicone lubricant will help
prevent damage and keep the zippers in a
smooth working condition. If a zipper opens
behind the slider, the slider
may have been spread
apart. This problem can
usually be repaired by using
an ordinary pair of pliers to
bring the sides back into
parallel. Return slider to the end of
the zipper in the normal Open position.
Squeeze lightly at first and test the zipper.
If the zipper continues to remain open
squeeze more firmly with the pliers and
try the zipper again. Repeat this
procedure until the zipper operates
correctly.
Water: Seeping through at the seams
may be stopped by applying 3-M Scotchgard® on the inside of the
seams. Rips in the fabric may be repaired with Bondex® iron on patches. Iron the
patches to the Inside of the top, carefully following the Bondex® instructions.
Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from
sticking to the studs. If a snap does become stuck to a stud, use a screwdriver and
GENTLY pry apart to prevent permanent damage to the snap or the top fabric.
Normal Slider -
Jaws Parallel
Damaged Slider -
Jaws Spread Apart
(sometimes broken)
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for
the terms specified below, provided there has been normal use and proper
maintenance. This warranty applies to the original purchaser only. All remedies
under this warranty are limited to the repair or replacement of any item or items
found by the factory to be defective within the time period specified.
If you have a warranty claim, first you must call our factory at the number below
for instructions. You must retain proof of purchase and submit a copy with any
items returned for warranty work. Upon completion of warranty work, if any, we
will return the repaired or replaced item or items to you freight prepaid. Damage
to our products caused by accidents, fire, vandalism, negligence, misinstallation,
misuse, Acts of God, or by defective parts not manufactured by us, is not covered
under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “SOFT GOODS” MANUFACTURED
BY OUR COMPANY (USING PRIMARILY VINYLS, PLASTICS, AND/OR FOAM): ONE
YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICU-
LAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION
AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE
LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the
exclusion or limitation of incidental or consequential damages, so the above
limitations or exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
For further information or request for warranty work, please contact:
Bestop Inc.
Customer Service
(800)346-3910
(303)465-1755
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Bestop Fabric Replacement Upper Door Skins Installation guide

Type
Installation guide

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