Alba RZR 800 Rebuilding Engine Operating instructions

3.52

ENGINE

25. Install counter balance shaft gear (J) with new key, aligning

timing marks with crankshaft gear (I). Install washer and

bolt. Use the Gear Holder (PU-45838). Torque to

specification.

26. Use the Cam Gear Alignment Tool (PU-45497-2) to align

the teeth of the cam gear (M). Install the cam gear (M) (with

the Cam Gear Alignment Tool still in place) onto the

camshaft. The timing marks on the camshaft gear should

align with the keyway on the balance shaft gear.

NOTE: If the timing mark on the camshaft gear does

not align properly, remove the camshaft gear and

tool. Use the Cam Spanner Wrench (PU-45498) to

rotate the cam to the proper position.

NOTE: Cam Spanner Wrench (PU-45498) is only

needed to rotate the camshaft when the entire valve

train is assembled.

27. Reinstall the camshaft gear; so the timing marks are

properly aligned. Install the washer and bolt. Torque to

specification.

NOTE: Be sure all of the timing marks are properly

aligned.

= T

Balance Shaft Gear Bolt Torque:

22 ± 2 ft. lbs. (30 ± 3 Nm)

PU-45838

PU-45497-2

= T

Counterbalance Gear and Camshaft

Gear Bolt Torque:

22 ± 2 ft. lbs. (30 ± 3 Nm)

PU-45498

Timing Marks

Water Pump Gear

Timing Marks