NORTHSTAR Generator Muffler Owner's manual

Brand: NORTHSTAR

Model: Generator Muffler

Type: Owner's manual

Owner’s Manual

Instructions for Installation/Set-up, Operation, Servicing, & Storage

ENGINE MUFFLER

WARNING

READ and UNDERSTAND this manual completely before using your muffler! Failure to properly set up,

operate, and maintain this engine muffler could result in serious injury or death from carbon monoxide

poisoning, electric shock, fire/explosion, or burns. In particular, be aware of the following hazards:

CO Poisoning

Engines give off carbon monoxide, a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it.

• ONLY run engine OUTDOORS and AWAY from building air intakes. NEVER run engine inside any enclosed or

semi-enclosed spaces, including homes, basements, garages, sheds, boxes, RVs, boats or pick-up truck beds. These

spaces can trap poisonous gases, EVEN if you run a fan or open windows.

• Install carbon monoxide alarms inside nearby structures/buildings (battery-operated, or plug-in with battery backup).

Fire / Explosion

1. DO NOT overload engine (per rated capacity), and OPERATE ONLY in an area with adequate cooling ventilation so

engine does not overheat. Exhaust can be extremely hot. Keep muffler at least 7’ from all combustible objects.

2. All fuels are flammable. Never fuel a running or hot engine. Never pump fuel directly into engine at gas station – use

approved container to transfer fuel. Ensure there are no fuel leaks, and keep sources of sparks and flames away.

3. ALWAYS keep a fire extinguisher rated “ABC” nearby.

Any Questions, Comments, Problems, or Parts Orders

Call NorthStar Product Support 1-800-270-0810

M781692B.1

Item# 193030

Muffler Installation

Installing the

muffler to the

engine

1. Identify and lay exhaust gasket on canister.

2. Use (3) M8 x 20mm bolts to secure the manifold to the canister. Torque

bolts to 20 ft-lbs.

3. Install muffler manifold onto engine exhaust studs using the (4) 8mm flange

nuts (supplied with engine) but do not tighten the nuts until assembly is

complete. Torque nuts to 20ft-lbs after assembly is complete.

Exhaust gasket

Canister

Manifold

M8 x 20mm bolts

Manifold

Exhaust studs

Muffler Installation (continued)

Installing the

muffler to the

engine

4. Install bottom muffler plate onto engine base. Use 5/16” fasteners. (Not

provided)

5. Using an M8 x 20mm bolt, attach securing bracket. Tighten to 20ft-lb

torque. Unthread existing fastener on engine. Reinstall fastener through top

muffler plate and tighten to 8 ft-lb torque.

Bottom view

Muffler plate

Engine base

M8 x 20mm bolt

Existing fastener

The muffler is designed to allow moisture (condensation) to drain from the bottom of the

canister. Always check for loose fasteners. Spark arrestor is not included. To purchase spark

arrestor, Item # 781341, call NorthStar Product Support @ 1-800-270-0810. See Spark Arrestor

Installation section of this manual for information.

The exhaust gas from your engine is extremely hot and can cause combustible materials to

catch on fire.

• Make sure your engine’s exhaust system is at least 7 feet from all combustible materials

and buildings/structures.

• Equip the engine with a spark arrestor if the engine will be used near any ignitable forest,

brush, or grassy land. (See the “Specifications” section of this manual to determine if

your engine is already equipped.) Make sure you comply with applicable local, state, and

federal codes.

Keep a fire extinguisher rated “ABC” nearby. Keep it properly charged and be familiar with

its use.

WARNING

Never touch hot muffler, hot exhaust manifold, or engine cooling fins. Exhaust and engine parts can be

very hot and will burn you.

OPTIONAL (not included):

To purchase spark arrestor, Item # 781341, call NorthStar Product Support @ 1-800-270-0810

Spark Arrestor Installation

Installing the

spark arrestor

1. Push spark arrestor into

outlet pipe.

2. Attach the spark arrestor to

the outlet pipe with screw as

shown. (Screw is designed

to drill through the outlet

pipe.)

3. Maintenance – Remove

arrestor and clean screen

annually or as required.

Screw

Outlet pipe

Arrestor

Limited Warranty

Dear Valued Customer:

The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this

product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show

a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat

this unit like the high quality piece of machinery it is. Neglect and improper handling may impair its

performance. Please thoroughly read the instructions and understand the operation before using your product.

Limited Warranty

NorthStar shall warranty any piece of equipment manufactured, or parts of equipment manufactured, to be free

from defects in material or workmanship for a period of 90 days for noncommercial/nonrental use and a period of

90 days for commercial/rental use from the date of purchase by user.

NorthStar shall warranty any wear item, including, but not limited to, valves, seals, pump diaphragms, hoses, and

filter elements to be free from defects in material or workmanship for a period of 90 days from the date of

purchase by user. This warranty applies to the original purchaser of the equipment and is non transferable.

Verification of purchase is the responsibility of the buyer. Parts will be replaced or repaired at no charge, except

when the equipment has failed due to lack of proper maintenance. Any misuse, abuse, alteration or improper

installation or operations will void warranty. Determining whether a part is to be replaced or repaired is the sole

decision of NorthStar.

NOTE: Some services performed by parties other than NorthStar may void warranty.

This warranty covers parts only. It will not provide for replacement of complete products due to defective

parts. Components not manufactured by NorthStar are guaranteed by their manufacturer and can be

serviced at factory-authorized locations near you. Any costs incurred due to replacement or repair of items

outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty.

NorthStar can supply you with the service center location in your area.

This warranty specifically excludes the following; failure of parts due to damage caused by accident, fire, flood,

windstorm, acts of God, applications not approved by NorthStar in writing, corrosion caused by chemicals, use of

replacement parts which do not conform to manufacturer’s specifications, and damage caused by vandalism.

Additional exclusions: loss of running time, inconvenience, loss of income, or loss of use, including any implied

warranty of merchantability of fitness for a specific use.

Warranty does not cover items subject to normal wear such as tires, receptacles or any part subject to direct

physical contact by the public. This warranty does not cover any personal injury or damage to surrounding

property caused by failure of any part.

This warranty is in lieu of any other warranty expressed or implied and NorthStar assumes no other responsibility

or liability outside that expressed within this warranty.

Please fill in the following information and have it on hand when you call in on a warranty claim.

Customer Number: ______________________________________________________________

Date of Purchase: _______________________________________________________________

NorthStar Serial Number: ________________________________________________________

Item Number: __________________________________________________________________

Distributed by

Northern Tool + Equipment Co.,

2800 SouthCross Drive West

P.O. Box 1499 Burnsville, MN 55337-0499

Made in China

NORTHSTAR Generator Muffler Owner's manual

NORTHSTAR Generator Muffler Owner's manual

NORTHSTAR Generator Muffler Owner's manual

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