SERVICE MANUAL
e152
Manual-Service-e152-1v00.pdf
IMPORTANT SAFETY INSTRUCTIONS
safety-4v3.eps • Oct. 26/05
CAUTION:
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO
NOT REMOVE COVER (OR BACK).
NO USER SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
INSTRUCTIONS PERTAINING TO A
RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS
Read Instructions
The Owner’s Manualshould be read and understood
before operation of your unit. Please, save these instruc-
tions for future reference.
Packaging
Keep the box and packaging materials, in case the unit
needs to be returned for service.
Warning
When using electric products, basic precautions should
always be followed, including the following:
Power Sources
Your unit should be connected to a power source only of the voltage
specified in the owners manual or as marked on the unit. This unit has a
polarized plug. Do not use with an extension cord or receptacle unless
the plug can be fully inserted. Precautions should be taken so that the
grounding scheme on the unit is not defeated.
Hazards
Do not place this product on an unstable cart, stand, tripod, bracket or
table. The product may fall, causing serious personal injury and serious
damage to the product. Use only with cart, stand, tripod, bracket, or
table recommended by the manufacturer or sold with the product.
Follow the manufacturer’s instructions when installing the product and
use mounting accessories recommended by the manufacturer.
The apparatus should not be exposed to dripping or splashing water;
no objects filled with liquids should be placed on the apparatus.
Terminals marked with the “lightning bolt” are hazardous live; the
external wiring connected to these terminals require installation by an
instructed person or the use of ready made leads or cords.
Ensure that proper ventilation is provided around the appliance.
No naked flame sources, such as lighted candles, should be
placed on the apparatus.
Power Cord
The AC supply cord should be routed so that it is unlikely that it will be
damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT.
Service
The unit should be serviced only by qualified service personnel.
AVIS:
AFIN DE REDUIRE LES RISQUE DE CHOC ELECTRIQUE,
N’ENLEVEZ PAS LE COUVERT (OU LE PANNEAU ARRIERE)
NE CONTIENT AUCUNE PIECE
REPARABLE PAR L’UTILISATEUR.
CONSULTEZ UN TECHNICIEN QUALIFIE
POUR L’ENTRETIENT
INSTRUCTIONS RELATIVES AU RISQUE
DE FEU, CHOC ÉLECTRIQUE, OU
BLESSURES AUX PERSONNES
Veuillez Lire le Manuel
Il contient des informations qui devraient êtres comprises
avant l’opération de votre appareil. Conservez S.V.P. ces
instructions pour consultations ultérieures.
Emballage
Conservez la boite au cas ou l’appareil devait être
retourner pour réparation.
Attention:
Lors de l’utilisation de produits électrique, assurez-
vous d’adhérer à des précautions de bases incluant
celle qui suivent:
Alimentation
L’appareil ne doit être branché qu’à une source d’alimentation
correspondant au voltage spécifié dans le manuel ou tel qu’indiqué sur
l’appareil. Cet appareil est équipé d’une prise d’alimentation polarisée.
Ne pas utiliser cet appareil avec un cordon de raccordement à moins
qu’il soit possible d’insérer complètement les trois lames. Des
précautions doivent êtres prises afin d’eviter que le système de mise à
la terre de l’appareil ne soit désengagé.
Risque
Ne pas placer cet appareil sur un chariot, un support, un trépied ou une
table instables. L’appareil pourrait tomber et blesser quelqu’un ou subir
des dommages importants. Utiliser seulement un chariot, un support,
un trépied ou une table recommandés par le fabricant ou vendus avec
le produit. Suivre les instructions du fabricant pour installer l’appareil et
utiliser les accessoires recommandés par le fabricant.
Il convient de ne pas placer sur l’appareil de sources de flammes
nues, telles que des bougies allumées.
L’appeil ne doit pas être exposé à des égouttements d’eau ou des
éclaboussures et qu’aucun objet rempli de liquide tel que des vases
ne doit être placé sur l’appareil.
Assurez que lappareil est fourni de la propre ventilation.
Les dispositifs marqués d’une symbole “d’éclair” sont des parties
dangereuses au toucher et que les câblages extérieurs connectés à
ces dispositifs de connection extérieure doivent être effectivés par un
opérateur formé ou en utilisant des cordons déjà préparés.
Cordon d’Alimentation
Évitez d’endommager le cordon d’alimentation. N’UTILISEZ PAS
L’APPAREIL si le cordon d’alimentation est endommagé.
Service
Consultez un technicien qualifié pour l’entretien de votre appareil.
e152 Jul 14/06
YS No. Description Qty. YS No. Description Qty.
6494 0R10 20% 2W1 1.85AMP PTC AUTOFUSE 1
5963 560N 160VAC 10%CAPBLK RAD POLYP FLM 1
5966 _1U5 150AC 10%CAP BLK RAD POLYP FLM 1
5962 _2U2 140AC 10%CAP BLK RAD POLYP FLM 1
5949 _3U3 140AC 10%CAP BLK RAD POLYP FLM 1
5929 _10U 140AC 10%CAP BLK RAD POLYP FLM 1
5849 _15U 240V 10%CAP BLK RAD POLYP FLM 1
3840 _220UH COIL 18AWG R000 BOBBIN 1
3724 1000UH COIL 20AWG R361 IRON CORE 2
3764 1300UH COIL 14AWG R280 AIR CORE 1
8467 2X2-IB-3/8" FLYING HARDWARE BRACKET 2
8483
A
DAPTOR,SPEAKER STAND,METAL,BLAC
K
1
8547 PLASTIC FOOT BLACK, POLYETHYLENE 8
8562 CORNER, 3 LEGS, BLACK OXIDE 2
8569 CORNER, 2 LEGS NO LIP BLACK OXIDE 4
8888 NEOPRENE DRIVER GASKET 4.4 X 4.4 1
3924 1/4" JCK PCB MT VERT 2XTIP HICURNT 2
3628 SPKON 4C PCB MT VERT 250TAB GRY #4 2
8509 BLACK BLANK XOVERDISH PLASTIC CNFG1 1
3451 EYELET SMALL 0.089 OD PLATED 16
3542 EYELET LARGE SE44 TIN-PLAT BRASS 2
8565 BAR HANDLE ALL META
L
2
8604 10-32 T NUT 4
7401 8R 120W1.5"DRVR B&C TITANIUM DE72P 1
3853 1/2-13X 2" NYLON HEX SCREW 1
3854 1/2-13X1.5" NYLON HEX SCREW 1
3855 1/2-13 NYLON HEX NUT 2
8721 3/8-16X11/4 GRD5 FLAT ALLEN KEY SJ5 5
3803 NYLON SECUR-A-TACH MINI PLASTIC TIE 1
3841 5.5" NYLON CABLE TIE 1
8509D
A
LUMINIZED DECAL FOR 8509 DISH 1
8259D "Y" LOGO ELITE SERIES LARGE DOMED 1
3538 24 PIN BREAKAWAY LOCK .156 0.166
3543 20 PIN BRKAWAY 90 LOCK .156 0.4
3549 TRIFURCON TERM .156 12
3558 TERM HOUSING 4 CIR .156/RAMP 1
3559 TERM HOUSING 8 CIR .156/RAMP 1
5989 4 CIR CABLE HOLDER .098 1
8602 1/4-20 T NUT 4
8724 3/8-16 T-NUT (SCREW MOUNT) 1
4599 22AWG SOLID SC WIR T&R JMP 12
4711 15.W 3R9 10% BLK RES 2
4739 10.W 10R 5% BLK RES 2
4759 30.W 44R 10% BLK RES 4
8729 #4 X 3/8 FLAT QUAD TYPE A JS500 BLK 4
8811 #6 X 1 1/4 FLAT QDRX WS LR CLEAR ZN 8
8785 #8 X 3/4 OVAL PH TYPE A BLACK OXIDE 16
8815 8-32 X 3/4 PAN PH TAPTITE JS500 4
8722 #8 X 1" PAN QUAD TYPE AB B/O 11
8753 #10 X 1/2 PAN PH TYPE A JS500 BLAC
K
14
8756 #10 X 3/4 PAN PH TYPE A BLACK OXIDE 20
8781 #10 X 7/8 FLAT PHIL TYPE A JS500BLK 8
8727 #10 X 1" PAN PH TYPE A JS500 BLAC
K
16
8786 10-32 X 1 1/4 PAN QD MS JS500 BLACK 4
8777 #14 X 1FLAT PH TYPE A JS500 M6 HEAD 4
8928 #14X11/4 ALLEN FLHD WOOD SCRW JS500 6
8847 1/4-20 X 1 1/4 FLAT PH MS JS500 4
8709 1/4-20 X 1.5 PAN PHIL MS ZINC CLEAR 4
8737 M6 X 25 PAN PHIL M/S ZINC CLEA
R
4
3744 SNAP IN .375 SPACER RICHCO 11
7400 15" 8R 800WPGM SPEAKER B&C15/257Y8M 1
8818 3/4 OD X 3/8 ID X .080 THICK WASHER 8
8489 1/4-20 SPLIT WASHER ZINC 4
3515 NYLON SHOULDER WASHER (SWS 4003) 1
3937 YEL 18AWG TR64 PREFUSED WIRE 3.75
3938 BRN 18AWG TR64 PREFUSED WIRE 1.25
3939 BLU 18AWG TR64 PREFUSED WIRE 1.25
3940 RED 18AWG TR64 PREFUSED WIRE 2.75
3941 BLK 18AWG TR64 PREFUSED WIRE 5.25
3942 WHT 18AWG TR64 PREFUSED WIRE 1.25
3948 ORN 18AWG TR64 PREFUSED WIRE 1.25
3950 GRN 18AWG TR64 PREFUSED WIRE 1.25
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1 1
A
A
B
B
C
C
D
D
E
E
F
F
G
G
H
H
I
I
J
J
K
K
Product
Date:
Filename:
PCB#
E152
CROSS-OVER ofSheet
Rev:
21
4.01
M657
Product
Date:
Filename:
PCB#
M657-4V01sch.sch2002
E152
Wed Jun 19, 2006
CROSS-OVER ofSheet
Rev:
21
4.00
M657
10U 140V
C6
R1
20%
6494
1A85
R7
15.W
.
3R9
3U3 140V
C5
15U 140V
C4
30W
44R
R3
30W
44R
R4
10.W
.
10R
R8
30W
44R
R2
30W
44R
R5
_W2
R6
15.W
.
3R9
S1:B
3407
BI-AMP
2u2 140V
C1
S1:C
3407
BI-AMP
2+
2_
FUNCTION
3628
SPEAKON 4C
J4:B
1+
1_
FUNCTION
3628
SPEAKON 4C
J4:A
S1:A
3407
BI-AMP
2+
2_
FUNCTION
3628
SPEAKON 4C
J3:B
S1:D
3407
BI-AMP
SP2
HORN
DE72PT 8R 120W 1.4" DRIVER
1U5 140V
C3
3840
L3
220UH
18AWG
10.W
.
10R
R9
560N 140V
C2
SLEEVE
FUNCTION
1/4in JCK
J2
3924
SLEEVE
FUNCTION
1/4in JCK
J1
3924
L1
1300UH
3764
1+
1_
FUNCTION
3628
SPEAKON 4C
J3:A
3724
20AWG
L2
1000UH
_W1
3724
1000UH
L4
WOOFER
#7400 15" 8R 800W PGM
SP1
13
10
7
4
1
9
11
12
8
#
2
3
5
6
VER#
MODEL(S):-
DATE DESCRIPTION OF CHANGE
V
V
4.00
3.00
1.00P1
V
V
4.01
.
V
V
3.00
2.00
D
D
JUN/29/2005
JUN/18/2004
NOV/12/2002
N
N
AH: PC#6828, ADD REFERENCE LABLES 1/2 2/2
PC#6696 ADDED PRODUCTION NOTE TO LEAVE
FIRST PROTOTYPE
E152 / C3585 CROSSOVER
D
D
JUN/19/2006
.
D
D
JUN/04/2003
APR 03 2003
N
N
PC#7132 R6,R7 3R9 10W TO 3R9 15W
PC#6934, ADD ROUTE GAUGE AND ETCH GUIDE
RESISTORS TO INCREASE SPACING BETWEEN THEM ON LAYOUT
SPACE BETWEEN R2, R3, R4, R5 AND MOVED
UPDATE FOR BANANNA JACKS FOR M657A
PC#6598 UPDATE C3 1u5 140V
M657-M657A PCB HISTORY
Yorkville Sound 09/30/05 08:32:07
HORNWOOF.ATS2
-50
+20
-40
-30
-20
-10
+0
+10
d
B
V
-50
+20
-40
-30
-20
-10
+0
+10
d
B
V
20 20k50 100 200 500 1k 2k 5k 10k
Hz
HORNWOOF
Top Assy V4.01
OUTSIDE WIRE
INSIDE
WIRE
M657
OUTSIDE WIRE
INSIDE
WIRE
V4.01
V4.00
M657Pcb Mech V4.01
RED
RED
RTV PATTERN LINE
BLACK
BLUE
GREEN
BROWN
ORANGE
YELLOW
WHITE
YELLOW
BLACK
BLACK
R
T
V
P
A
T
T
E
R
N
L
I
N
E
R
T
V
P
A
T
T
E
R
N
L
I
N
E
LEAVE SOME SPACE
BETWEEN R2, R3, R4, R5
1- #3397 BANANNA JACKS
FOR M657A ONLY
BLUE
RED
BLACK
ORANGE
BROWN
GREEN
YELLOW
WHITE
2 ADD RTV UNDER
R2,R3,R4,R5 IN THE
PATTERN SHOWN
#8708
#8495
#3397
DISH
#8626
#8817
PRODUCTION NOTES
LEAV
E
SP
A
CE
B
E
TW
E
EN RE
S
IS
TORS
X6
V
T
R
V
T
R
V
T
R
C2
560N
140V
V
T
R
V
T
R
V
T
R
X5
V
T
R
V
T
R
V
T
R
V
T
R
SHEARSHEAR
SHEARSHEAR
SHEARSHEAR
TIP2
SLEEVE
TIP1
J2
R1
1
A
8
5
6
0
V
C5
3U3
140V
V
T
R
C3
140V
1U5
R8
10.W
10R
SHEARSHEAR
SHEARSHEAR
CLINCH
ORIGIN
C6
10U
140V
W10
X9
X14
X4
X8
X2
VCD
LONG AXIS
SHORT AXIS
INSERT
ORIGIN
W6
BLK
X10
X13
C1
2u2 140V
X3
V
T
R
X1
X7
W14
WHT
W16
YEL
W13
GRN
SHEARSHEAR
.020"
.005"
.008"
.012"
GUIDE
ETCH
GAGE
ROUTE
0.01"/HOLE
TAB
NORMAL
SOCKET
SOCKET WITH DIRECTION
NORMAL LARGE
SOCKET UPSIDE DOWN
1
10
7
2
8
11
3
12
9
4
5
6
R
L
S1
4PDT SLID PC VERT GOLD CONTACTS
3407
W1 {Function}
Choose the correct graphic for the part#.
BLK RED
J5
#3397
Banana Jacks
M657 1/2
E152
W17
ORG
W15
RED
W11
BRWN
TIP2
SLEEVE
TIP1
J1
W12
BLUE
C4
15U
140V
R9
10.W
10R
M657 2/2
E152
1-
2+
1+
2+
1+
2-
2-
NL4MP-1
1-
J3
SPEAKON 4C
1-
2+
1+
2+
1+
2-
2-
NL4MP-1
1-
J4
SPEAKON 4C
L2
IRON
0R361
{WireGau}
1000UH
Inductor
L
3
A
W
G
2
2
0
U
H
R6
3R9 15.W
R2
30W
44R
L1
1300UH
14_AWG
R5
30W
44R
R3
30W
44R
R7
3R9 15.W
L4
IRON
0R361
{WireGau}
1000UH
Inductor
12
9
6
3
#
13
11
10
5
4
8
7
2
1
DATE
MODEL(S):-
VER# DESCRIPTION OF CHANGE
D
D
DV
V
V
V
V
D
D
N
N
N
N
N
D
D
DV
V
V
V
V
V
V
V
D
D
D
D
DN
N
N
N
N
N
N
N
M657 DRILL HISTORY
E152
R4
30W
44R
13
10
7
4
1
12
9
6
11
5
8
3
#
2
MODEL(S):-
PC#
*PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY
PENDING CHANGE
X
X
X
X
X
X
X
X
X
X
X
X
X
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
M657 PENDING CHANGES
E152
12
9
6
3
#
13
11
10
5
4
8
7
2
1
DATE
MODEL(S):-
VER# DESCRIPTION OF CHANGE
D
JUN/19/2006 4.01
V
V
V
D
D
.
PC#7132 R6,R7 3R9 10W TO 3R9 15W
N
N
N
DV
1.00P1
2.00
3.00
V
NOV/12/2002
APR 03 2003
JUN/04/2003
D
UPDATE FOR BANANNA JACKS FOR M657A
PC#6598 UPDATE C3 1u5 140V
FIRST PROTOTYPE
JUN/18/2004 3.00
SPACE BETWEEN R2, R3, R4, R5 AND MOVED
RESISTORS TO INCREASE SPACING BETWEEN THEM ON LAYOUT
E152 / C3585 CROSSOVER
M657-M657A PCB HISTORY
PC#6696 ADDED PRODUCTION NOTE TO LEAVE
JUN/29/2005 4.00 AH: PC#6828, ADD REFERENCE LABLES 1/2 2/2
PC#6934, ADD ROUTE GAUGE AND ETCH GUIDE..
E152KIT . Horn Bracket Upgrade:
Due to a potential dislocation of the E152 horn drive-mounting bracket,
we are asking our dealers and customers to add an extra bracket block
to the base of the horn driver mounting assembly. Each bracket block is
supplied with 4 screws and 4 washers. Simply install a screw and
washer in each of the four predrilled holes and drive them until they are
flush with the opposite side of the block and then screw the block in
place in the location shown in the following photos. It is best to apply
some force against the block in the direction of the horn support as you
are tightening the screws. This whole operation only takes a few minutes
and will ensure that the unit will survive its 10-year structural
warranty.
U.S.A.
Yorkville Sound Inc.
4625 Witmer Industrial Estate
Niagara Falls, New York
14305 USA
Voice: (716) 297-2920
Fax: (716) 297-3689
WORLD HEADQUARTERS
CANADA
Yorkville Sound
550 Granite Court
Pickering, Ontario
L1W-3Y8 CANADA
Voice: (905) 837-8481
Fax: (905) 837-8746
/
