CTEK MUS?4.3 Operating instructions

Category
Battery chargers
Type
Operating instructions
 EN • 3
EN
MANUAL
INTRODUCTION
MUS 4.3 TEST&CHARGE (1077) is a switch mode charger
with both float and pulse maintenance and is a part of a
series of battery chargers from CTEKSwedenAB. These char-
gers represent the latest technology within battery charging.
A MUS 4.3 TEST&CHARGE (1077) gives the battery maxi-
mum life.
IMPORTANT SAFETY
INSTRUCTIONS
CALIFORNIA PROPOSITION 65
WARNING: This product contains chemical known to the state
of California to cause cancer or reproductive toxicity.
1.
SAVE THESE INSTRUCTIONS
– This manual contains important safety and
operating instructions for battery charger model
MUS 4.3 TEST&CHARGE (1077).
2. Do not expose charger to rain or snow.
3. Use of an attachment not recommended or sold by CTEK
may result in a risk of fire, electric shock or injury to
persons.
4. To reduce risk of damage to electric plug and cord, pull
by the plug rather than cord when disconnecting charger.
5. An extension cord should not be used unless absolutely
necessary. Use of improper extension cord could result
in a risk of fire and electric shock. If an extension cord
must be used, make sure that: a) Pins on plug of exten-
sion cord are the same number, size and shape as those
of plug on charger; b) Extension cord is properly wired
and in good electrical condition; and c) Wire size is large
CTEK COMFORT CONNECT – eyelet ¼” (M6)
CTEK COMFORT CONNECT
MAINS CABLE
CTEK COMFORT CONNECT – clamp
SUPPLY PLUG*
.Supply plugs may differ to suit your wall socket*
CHARGE CABLE
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4 • EN
enough for AC ampere rating of charger as specified
in “RECOMMENDED MINIMUM AWG SIZE FOR AC
EXTENSION CORDS”.
6. Do not operate charger with damaged cord or plug –
return the charger to the retailer.
7. Do not operate charger if it has received a sharp blow,
been dropped or otherwise damaged in any way; take it
to the retailer.
8. Do not disassemble charger; take it to the retailer when
service or repair is required. Incorrect reassembly may
result in a risk of electrical shock or fire.
9. To reduce risk of electric shock, unplug charger from AC
outlet before attempting any maintenance or cleaning.
10.
WARNING - RISK OF
EXPLOSIVE GASES
a) WORKING IN VICINITY OF
A LEAD-ACID BATTERY IS
DANGEROUS. BATTERIES
GENERATE EXPLOSIVE GASES
DURING NORMAL BATTERY
OPERATION. FOR THIS
REASON, IT IS OF OUTMOST
IMPORTANCE THAT YOU
FOLLOW THE INSTRUCTIONS
EACH TIME YOU USE THE
CHARGER.
b) To reduce risk of battery explosion, follow these instruc-
tions and those published by the battery manufacturer
and the manufacturer of any equipment you intend to use
in vicinity of battery. Review cautionary marking on these
products and on engine.
11.
PERSONAL PRECAUTIONS
a) Consider having someone close enough by to come to
your aid when you work near a lead-acid battery.
b) Have plenty of fresh water and soap nearby in case bat-
tery acid contacts skin, clothing or eyes.
c) Wear complete eye protection and clothing protection.
Avoid touching eyes while working near battery.
d) If battery acid contacts skin or clothing, wash immedi-
ately with soap and water. If acid enters eye, immediately
flood eye with running cold water for at least 10 minutes
and get medical attention immediately.
e) NEVER smoke or allow a spark or flame in vicinity of bat-
tery or engine.
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 EN • 5
EN
f) Be extra cautious to reduce risk of dropping a metal tool
onto battery. It might spark or short-circuit battery or
other electrical part that may cause explosion.
g) Remove personal metal items such as rings, bracelets,
necklaces, and watches when working with lead-acid
battery. A lead-acid battery can produce a short-circuit
current high enough to weld a ring or the like to metal,
causing a severe burn.
h) Use charger for charging a LEAD-ACID battery only. It is
not intended to supply power to a low voltage electrical
system other than in a starter-motor application. Do not
use battery charger for charging dry-cell batteries that
are commonly used with home appliances. These batter-
ies may burst and cause injury to persons and damage to
property.
i) NEVER charge a frozen battery.
12.
PREPARING TO CHARGE
a) If necessary to remove battery from vehicle to charge,
always remove grounded terminal from battery first.
Make sure all accessories in the vehicle are off, so as not
to cause an arc.
b) Be sure area around battery is well ventilated while bat-
tery is being charged.
c) Clean battery terminals. Be careful to keep corrosion
from coming in contact with eyes.
d) Add distilled water in each cell until battery acid reaches
level specified by battery manufacturer. Do not overll.
For a battery without removable cell caps, such as valve
regulated lead acid batteries, carefully follow manufac-
turer’s recharging instruction.
e) Study all battery manufacturer’s specific precautions
while charging and recommended rates of charge.
f) Determine voltage of battery by referring to car owner’s
manual and make sure it matches output rating of battery
charger.
13. CHARGER LOCATION
a) Locate charger as far away from battery as DC cables
permit.
b) Never place charger directly above battery being
charged; gases from battery will corrode and damage
charger.
c) Never allow battery acid to drip on charger when read-
ing electrolyte specific gravity or filling battery.
d) Do not operate charger in a closed-in area or restrict
ventilation in any way.
e) Do not set a battery on top of charger.
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6 • EN
14. DC CONNECTION
PRECAUTIONS
a) Connect and disconnect dc output clips only after setting
any charger switches to “off” position and removing AC
cord from electric outlet. Never allow clips to touch each
other.
b) Attach clips to battery and chassis as indicated in 15(e),
15(f), 16(b) through 16(d).
15.
FOLLOW THESE STEPS WHEN
BATTERY IS INSTALLED IN
VEHICLE. A SPARK NEAR
BATTERY MAY CAUSE BATTERY
EXPLOSION. TO REDUCE RISK
OF A SPARK NEAR BATTERY:
a) Position AC and DC cords to reduce risk of damage by
hood, door or moving engine part.
b) Stay clear of fan blades, belts, pulleys, and other parts
that can cause injury to persons.
c) Check polarity of battery posts. POSITIVE (POS, P, +)
battery post usually has larger diameter than NEGATIVE
(NEG, N, -) post.
d) Determine which post of battery is grounded (connected)
to the chassis. If negative post is grounded to the chassis
(as in most vehicles) see (e). If positive post is grounded to
the chassis, see (f).
e) For Negative-grounded vehicle, connect POSITIVE
(RED) clip from battery charger to POSITIVE
(POS, P, +) ungrounded post of battery. Connect
NEGATIVE (BLACK) clip to vehicle chassis or engine
block away from battery. Do not connect clip to carbure-
tor, fuel lines, or sheet-metal body parts. Connect to a
heavy gage metal part of the frame or engine block.
f) For Positive-grounded vehicle, connect NEGATIVE
(BLACK) clip from battery charger to NEGATIVE
(NEG, N, –) ungrounded post of battery. Connect
POSITIVE (RED) clip to vehicle chassis or engine block
away from battery. Do not connect clip to carburetor,
fuel lines, or sheet-metal body parts. Connect to a heavy
gage metal part of the frame or engine block.
g) When disconnecting charger, turn switches to off, discon-
nect AC cord, remove clip from vehicle chassis, and then
remove clip from battery terminal.
h) See operating instructions for length of charge
information.
16.
FOLLOW THESE STEPS WHEN
BATTERY IS OUTSIDE VEHICLE.
A SPARK NEAR BATTERY MAY
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 EN • 7
EN
CAUSE BATTERY EXPLOSION.
TO REDUCE RISK OF
A SPARK NEAR BATTERY:
a) Check polarity of battery terminals. POSITIVE (POS,
P, +) battery post usually has a larger diameter than
NEGATIVE (NEG, N, -) post.
b) Connect POSITIVE (RED) charger clip to POSITIVE (POS,
P, +) post of battery.
c) Position yourself and free end of cable as far away from
battery as possible – then connect NEGATIVE (BLACK)
charger clip to NEGATIVE (NEG, N, -) post of battery.
d) Do not face battery when making the final connection.
e) When disconnecting charger, always do so in reverse
sequence of connecting procedure and break first con-
nection while as far away from battery as practical.
f) A marine (boat) battery must be removed and charged
on shore. To charge it on board requires equipment spe-
cially designed for marine use.
IMPORTANT SAFETY
INFORMATION!
• Charge no other batteries than specified in TECHNICAL
INFORMATION.
• Check the charger cables prior to use. Ensure that no
cracks have occurred in the cables or in the bend protec-
tion. A charger with damaged cables must be returned to
the retailer.
• Ensure that the cabling does not jam or comes into contact
with hot surfaces or sharp edges.
• Never charge a damaged battery.
• Never place the charger on top of the battery when
charging.
• Avoid covering the charger.
• All batteries fail sooner or later. A battery that fails dur-
ing charging is normally taken care of by the chargers
advanced control, but some rare errors in the battery could
still exist. Dont leave any battery during charging unat-
tended for a longer period of time.
• If power consumers like fitted alarms and navigation com-
puters are connected to the battery, the charging process
takes longer and may drain the battery.
• Always check that the charger has switched to STEP 7
before leaving the charger unattended and connected for
long periods. If the charger has not switched to STEP 7
within 50 hours, this is an indication of an error. Disconnect
the charger.
• Batteries consume water during use and charging. For bat-
teries where water can be added, the water level should
be checked regularly. If the water level is low add distilled
water.
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8 • EN
• This appliance is not designed for use by young children or
people who cannot read or understand the manual unless
they are under the supervision of a responsible person to
ensure that they can use the battery charger safely. Store
and use the battery charger out of the reach of children,
and ensure that children cannot play with the charger.
• Connection to the mains supply must be in accordance with
the national regulations for electrical installations.
• Do not extend the charge cable.
RECOMMENDED
MINIMUM AWG SIZE
FOR AC EXTENSION CORDS
LENGTH OF CORD
FEET (M)
AWG SIZE OF CORD
25 (7. 6) 18
50 (15.2) 18
100 (30.5) 18
150 (45.6) 16
CONNECT AND
DISCONNECT THE
CHARGER TO A BATTERY
+
+
Comfort
Connect
Comfort
Connect
Comfort
Connect
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EN
OPERATING INSTRUCTIONS
MODE
RECOND
BATTERY ALTERNATORSTART POWER
VOLTAGE TEST PROGRAM
12V/5A
MXS 5.0 TEST&CHARGE
HOW TO CHARGE
1. Connect the charger to the battery. Lamp 4, 5 and 6 now
start flickering indicating VOLTAGE TEST PROGRAM.
Ignore this and continue with the next step.
2. Connect the charger to the wall socket. The power lamp
will indicate that the mains cable is connected to the wall
socket. The error lamp will indicate if the battery clamps are
incorrectly connected. The reverse polarity protection will
ensure that the battery or charger will not be damaged.
3. Press the MODE-button (3) to select charging program.
SMALL BATTERY
PROGRAM
NORMAL
BATTERY
PROGRAM
Continue to press the MODE-button to combine charg-
ing program with charging options.
COLD WEATHER
OPTION
RECOND
OPTION
Press the MODE-button several times until the desired
combination of charging program and options are lit.
4. Follow the 8-step display through the charging process.
The battery is ready to start the engine when STEP 4 is lit.
The battery is fully charged when STEP 7 is lit.
5. Stop charging at any time by disconnecting the mains cable
from the wall socket.
2
3 4 5 6 7
1
8 9 10 11
Note: If the charger indicates START POWER lamp (10)
and BAD lamp (4) press MODE-button for 2 sec to
exit VOLTAGE TEST PROGRAM.
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10 • EN
HOW TO TEST
TESTING PROGRAMS AVAILABLE
•BAT TERY – Reveals a battery’s current charge level.
•STARTPOWER – Monitors a battery’s output during
the strain of engine cranking, to evaluate overall
condition.
•ALTERNATOR – Establishes whether a vehicles
charging system is correctly charging the battery or not.
BEFORE TESTING
1. Read the SAFETY section in the manual to make sure
you connect/disconnect the unit to the battery/safely.
2. Before doing the STARTPOWER or ALTERNATOR
tests, make sure the battery is fully charged. If it isnt,
false results may occur. Before doing a BATTERYtest,
ensure ambient temperature is at least 41°F (5°C) and
that the battery has not been charged – by a mains
charger or the vehicle – for at least an hour before
testing.
3. Lamp 4, 5, and 6, show the results. 4 (red) indicates
BAD, 5 (orange) FAIR, 6 (green) OK.
TESTING
(MAINS POWER NOT REQUIRED)
1. Connect the charger to the battery. Lamp 4, 5, and 6
illuminate in sequence to show the charger is in Testing
Mode and ready.
2. Press the MODE-button (3) to move between the
test programs: BATTERY (9), STARTPOWER (10),
ALTERNATOR (11).
BATTERY
1. Select BATTERY (9) using MODE-button (3).
2. After a few seconds the unit will show the results.
BAD (4) recharge the battery as soon as possible.
FAIR (5) charging is recommended for maximum battery
life.
OK (6) the battery is at a high state of charge.
STARTPOWER
1. Select STARTPOWER (10) using MODE-button (3).
2. Crank the engine over as soon as possible. Continue
cranking for a few seconds, or until the engine starts.
BAD (4) recharge the battery as soon as possible.
FAIR (5) charging is recommended for maximum battery
life.
OK (6) the battery is at a high state of charge.
ALTERNATOR
1. Select ALTERNATOR (11) using MODE-button (3)
2. Start the engine, hold it at 2000 RPM, and monitor the
results.
BAD (4) Charging System fault.
FAIR (5) Charging system fault.
OK (6) Vehicle Charging system working OK.
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TIPS
1. If the error lamp (2) immediately illuminates, the battery
is incorrectly connected. Unplug the charger, correct the
connections to the battery, and return to step 1.
2. If the lamp don’t illuminate, this may be because the battery
is so discharged it cannot support the unit. If so, fully
charge the battery.
3. If mains mains voltage is detected, the MUS 4.3
TEST&CHARGE automatically enters Charging Mode. Press
the MODE-button (3) for two seconds to switch back to
Testing Mode, as signified by an illumination sequence in
lamp 4–6.
4. Start Power Test
OK (6) will illuminate at the start of the test, but may drop
down to BAD (4). Before discarding a battery, its worth
charging it using the charger’s Recond Mode and trying
the STARTPOWER test again. Batteries failing this test in
warm weather will almost certainly fail completely when
temperatures drop.
EN
BATTERY SIZE (Ah) TIME TO 80% CHARGED
2Ah 2h
8Ah 8h
20Ah 4h
60Ah 12h
110 A h 26h
READY TO USE
The table shows the estimated time for empty battery to 80%
charge
MODE
RECOND
CHECK THE RESULT LAMPS
If the result lamp
is lit:
BAD FAIR OK
BATTERY
BELOW
12.4V
12.412.6V
ABOVE
12.6V
START POWER
BELOW
9.6V
9.6–10.5V
ABOVE
10.5V
ALTERNATOR
BELOW
13.3V
13.3–14.0V
ABOVE
14.0V
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12 • EN
CHARGING PROGRAMS AND OPTIONS
Press the MODE-button to select between the charging programs and to add charging options. The lamps will indicate which
programs and options that are selected. The selected program will be memorised and restarted next time the charger is
connected.
CHARGING PROGRAMS
PROGRAM BATTERY SIZE (AH) EXPLANATION TEMP RANGE
1.2–14Ah
Small battery program, 0.8A
Use for smaller batteries.
-4°F–122°F
(-20°C–+50°C)
14–160Ah
Normal battery program, 4.3A
Use for normal sized batteries.
-4°F–122°F
(-20ºC–+50ºC)
CHARGING OPTIONS
OPTION EXPLANATION TEMP RANGE
Cold weather option
Use for charging at low temperatures and for power AGM batteries like Optima
®
and
Odyssey
®
. Cold weather option increases charging voltage
-4°F–+41°F
(-20ºC–+5ºC)
RECOND
Recond option
Use to return energy to empty batteries. Recond your battery once per year and after
deep discharge to maximise lifetime and capacity. The Recond option adds STEP6 to
the selected charging program.
-4°F–122°F
(-20ºC–+50ºC)
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 EN • 13
EN
ERROR LAMP
If the error lamp is lit, check the following:
1. Is the chargers positive lead connected
to the battery´s positive pole?
2. Is the charger connected to a 12V
battery?
3. Has charging been interrupted in
STEP 1, 2 or 5?
Restart the charger by pressing the MODE-
button. If charging is still being interrupted, the
battery...
STEP 1: ...is seriously sulphated and may need
to be replaced.
STEP 2: ...cannot accept charge and may need
to be replaced.
STEP 5: ...cannot keep charge and may need to
be replaced.
POWER LAMP
If the power lamp is lit with a:
1. STEADY LIGHT
The mains cable is connected to the wall socket.
2. FLASHING LIGHT:
The charger has entered the energy save mode. This
happens if the charger isn´t connected to the battery
in 2 minutes.
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14 • EN
CHARGING PROGRAMS AND OPTIONS COMBINATIONS
DESULPHATION SOFT START BULK ABSORPTION ANALYSE RECOND FLOAT PULSE
Current (A) Voltage (V)
15.8V 0.8A until 12.6V Increasing voltage to
14.4V. 0.8A
Declining current
14.4V
Checks if voltage
drops to 12V
13.6V
0.8A
12.7 V–14.4V
0.8–0.4A
+
15.8V 0.8A until 12.6V Increasing voltage to
14.7 V. 0.8A
Declining current
14.7 V
Checks if voltage
drops to 12V
13.6V
0.8A
12.7V14.7V
0.8–0.4A
+
RECOND
15.8V 0.8A until 12.6V Increasing voltage to
14.4V. 0.8A
Declining current
14.4V
Checks if voltage
drops to 12V
Max 15.8V
0.3A
13.6V
0.8A
12.7 V–14.4V
0.8–0.4A
+ +
RECOND
15.8V 0.8A until 12.6V Increasing voltage to
14.7 V. 0.8A
Declining current
14.7 V
Checks if voltage
drops to 12V
Max 15.8V
0.3A
13.6V
0.8A
12.7V14.7V
0.8–0.4A
15.8V 4.3A until 12.6V Increasing voltage to
14.4V. 4.3A
Declining current
14.4V
Checks if voltage
drops to 12V
13.6V
4.3A
12.7 V–14.4V
4.3A–2A
+
15.8V 4.3A until 12.6V Increasing voltage to
14.7V. 4.3A
Declining current
14.7 V
Checks if voltage
drops to 12V
13.6V
4.3A
12.7V14.7V
4.3A–2A
+
RECOND
15.8V 4.3A until 12.6V Increasing voltage to
14.4V. 4.3A
Declining current
14.4V
Checks if voltage
drops to 12V
Max 15.8V
1.5A
13.6V
4.3A
12.7 V–14.4V
4.3A–2A
+ +
RECOND
15.8V 4.3A until 12.6V Increasing voltage to
14.7V. 4.3A
Declining current
14.7 V
Checks if voltage
drops to 12V
Max 15.8V
1.5A
13.6V
4.3A
12.7V14.7V
4.3A–2A
Limit: Max 8h Max 20h Max 10h 3 minutes
30 min or 4h
depending on
battery voltage
10 days
Charge cycle
restarts if
voltage drops
Charge cycle
restarts if
voltage drops
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 EN • 15
STEP 8 PULSE
Maintaining the battery at 95–100% capacity. The charger
monitors the battery voltage and gives a pulse when neces-
sary to keep the battery fully charged.
STEP 1 DESULPHATION
Detects sulphated batteries. Pulsing current and voltage,
removes sulphate from the lead plates of the battery restor-
ing the battery capacity.
STEP 2 SOFT START
Tests if the battery can accept charge. This step prevents
charging of a defective battery.
STEP 3 BULK
Charging with maximum current until approximately 80%
battery capacity is reached.
STEP 4 ABSORPTION
Charging with declining current to maximize up to 100%
battery capacity.
STEP 5 ANALYSE
Tests if the battery can hold charge. Batteries that cannot
hold charge may need to be replaced.
STEP 6 RECOND
Choose the Recond program to add the Recond step to the
charging process. During the Recond step voltage increases
to create controlled gassing in the battery. Gassing mixes
the battery acid and returns energy to the battery.
STEP 7 FLOAT
Maintaining the battery voltage at maximum level by pro-
viding a constant voltage charge.
EN
LIMITED WARRANTY
CTEK PowerInc, issues this limited warranty to the original
purchaser of this product. This limited warranty is not transfera-
ble. The warranty applies to manufacturing faults and material
defects for 5 years from the date of purchase. The customer
must return the product together with the receipt of purchase
to the retailer. This warranty is void if the battery charger has
been opened, handled carelessly or repaired by anyone
other than CTEK PowerInc or its authorised representatives.
CTEK PowerInc makes no warranty other than this limited
warranty and is not liable for any other costs other than those
mentioned above, i.e. no consequential damages. Moreover,
CTEK PowerInc is not obligated to any other warranty other
than this warranty.
CHARGING PROGRAMS AND OPTIONS COMBINATIONS
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16 • EN
20018888A
TECHNICAL SPECIFICATIONS
Model number 1077
Rated Voltage AC 110–120VAC, 50–60Hz
Charging voltage
14.4V, 14.7V, 15.8V
Min battery voltage 2.0V
Charging current 4.3A max
Current, mains 1.1A
rms
(at full charging current)
Back current drain* <1Ah/month
Ripple** <4%
Ambient temperature
-4°F à +122°F (-20˚C à +50˚C), output power is reduced automatically at high temperatures
Charger type Eight step, fully automatic charging cycle
Battery types All types of 12V lead-acid batteries (WET, MF, Ca/Ca, AGM and GEL)
Battery capacity 1.2110Ah up to 160Ah for maintenance
Dimensions 6½ x 2½ x 1½ inches (L x W x H)
Insulation class IP65
Weight 1.4 Ibs
*) Back current drain is the current that drains the battery if the charger is not connected to the mains. CTEK chargers has a very
low back current.
**) The quality of the charging voltage and charging current is very important. A high current ripple heats up the battery which
has an aging effect on the positive electrode. High voltage ripple could harm other equipment that is connected to the battery.
CTEK battery chargers produce very clean voltage and current with low ripple.
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 EN • 17
MAINTENANCE
INSTRUCTIONS
The MUS 4.3 TEST&CHARGE (1077) is maintenance-free.
The charger must not be opened; doing so will invalidate the
warranty. If the power cable is damaged the charger must be
returned to the retailer. The charger casing can be cleaned
using a damp cloth and mild cleaning agent. Remove the plug
from the power socket before cleaning.
SUPPORT
CTEK offers a professional customer support: www.ctek.com.
For latest revised user manual see www.ctek.com.
By e-mail: info@ctek.se, by telephone: (330) 963-0981,
by fax (330) 963-0982.
By mail: CTEK PowerInc,
2374 Edison Blvd. Twinsburg
OH 44087-2376 US
CTEK PRODUCTS ARE
PROTECTED BY
PATENTS DESIGNS TRADE MARKS
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SE528232 D596126
SE525604 D596125
RCD 001705138-0001
US D29/378528 pending
ZL 201030618223.7
US RE42303
US RE42230
2012–0530
EN
20018888A
20018888A MUS 4.3 Test&Charge, Manual, Print file.indd 17 2013-01-15 16:28:33
24 • FR
+
+
Comfort
Connect
Comfort
Connect
Comfort
Connect
CALIBRE MINIMUM
RECOMMAN POUR LES
CORDONS DE RALLONGE
LONGUEUR DU
CORDON
PIEDS (M)
CALIBRE MINIMUM
(AWG)
25 (7. 6) 18
50 (15.2) 18
100 (30.5) 18
150 (45.6) 16
BRANCHEMENT ET
DÉBRANCHEMENT DU
CHARGEUR ET DE LA
BATTERIE
20018888A MUS 4.3 Test&Charge, Manual, Print file.indd 24 2013-01-15 16:28:34
40 • ES
CALIBRE AWG NIMO
RECOMENDADO PARA
CABLES PROLONGADORES
DE CA
LONGITUD DEL CABLE
(PIES) M
CALIBRE AWG DEL
CABLE
25 (7, 6) 18
50 (15,2) 18
100 (30,5) 18
150 (45,6) 16
CONEXIÓN Y
DESCONEXIÓN DEL
CARGADOR A UNA
BATERÍA
+
+
Comfort
Connect
Comfort
Connect
20018888A MUS 4.3 Test&Charge, Manual, Print file.indd 40 2013-01-15 16:28:40
50 • ES
20018888A MUS 4.3 Test&Charge, Manual, Print file.indd 50 2013-01-15 16:28:46
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CTEK MUS?4.3 Operating instructions

Category
Battery chargers
Type
Operating instructions

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