Agri-Fab 45-02402 User manual

Brand: Agri-Fab

Model: 45-02402

Type: User manual

PRINTED IN USA FORM NO. 42394 (11/29/11)

OWNERS MANUAL

MANUAL DEL USUARIO

NOTICE D’UTILISATION

CAUTION:

Read Rules for

Safe Operation

and Instructions

Carefully

Model No.

Modelo No.

Modèle No.

ATTENTION:

Lire et suivre attentivement

les instructions et

consignes de sécurité de

cette notice.

PRECAUCION:

Lea cuidadosamente

los Procedimientos e

Instrucciones para la

Operación Segura de la

Máquina.

• Assembly

• Safety

• Operation

• Maintenance

• Parts

• Montaje

• Seguridad

• Operación

• Mantenimiento

• PiezasdeRepuesto

• Assemblage

• Sécurité

• Utilisation

• Entretien

• PiècesdeRechange

UTILITY CART

CARRITOS

REMORQUE UTILITAIRE

45-02402

190-425C-100

the fastest way to purchase parts

www.speedepart.com

™

Call1-800-448-9282formissingpartsorassemblyhelp.

SAFETY RULES

Remember,anypowerequipmentcancauseinjuryifoperatedimproperlyoriftheuserdoesnotunderstandhowtooperate

theequipment.Exercisecautionatalltimeswhenusingpowerequipment.

CARTON CONTENTS

LOOK FOR THIS SYMBOL TO POINT OUT

IMPORTANT SAFETY PRECAUTIONS. IT

MEANS – ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED.

5. LatchStandBracket

6. TailgateReinforcementBracket

7. Tailgate

8. Front Panel

9. WheelSupport

10. Axle

11. DrawBarTongue

12. CartBody(2)

13. Wheels(2)

1. Tailgate Guides (2)

2. Corner Caps (2)

3. LatchLockLever

4. HitchBracket

CARTON CONTENTS (Loose Parts)

CAUTION: VEHICLE BRAKING AND

STABILITY MAY BE AFFECTED WITH THE

ADDITION OF AN ACCESSORY OR AN

ATTACHMENT. BE AWARE OF CHANGING

CONDITIONS ON SLOPES.

1. Readthisownersmanualbeforeattemptingtoassembleoroperatethecart.

2. Readthevehicleownersmanualandknowhowtooperateyourtractor,beforeusingthecartattachment.

3. Donotatanytimecarrypassengersinthiscart.Ithasnotbeendesignedtocarrypassengers.

4. Neverallowchildrentooperatethetractororthecartattachment.

5. Donotallowadultstooperatethetractororcartattachmentwithoutproperinstructions.

6. Alwaysbeginwiththetransmissioninrst(low)andgraduallyincreasespeedasconditionspermit.

7. Towthecartatreducedspeedoverroughterrainandhillsidesornearcreeksandditchestopreventtippingoverand

lossofcontrol.Donotdrivetooclosetoacreekorditch.

8. Vehiclebrakingandstabilitymaybeaffectedwiththeattachmentofthiscart.Donotllcarttomaximumweightcapacity

withoutcheckingthecapabilityofthetowingvehicletosafelypullandstopwiththecartattached.

9. Beforeoperatingvehicleonanygrade(hill)refertothesafetyrulesinthevehicleowner'smanualconcerningsafe

operationonslopes.Referalsototheslopeguideonpage9ofthismanual.Stay off steep slopes!

10. Donottowthiscartonhighwaysoronpublicthoroughfares.

11. Maximumtowingspeedis10m.p.h.

12. Followmaintenanceandlubricationinstructionsasoutlinedinthismanual.

23548

23484

24498

23504

23490

24750

24096

23487

41483

24897

23014

24497

62457

ENGLISH

FIGURE 1 - HARDWARE PACK

REF. QTY. DESCRIPTION

A 1 HexBolt,5/16-18x4"

B 23 HexBolt,1/4"x3/4"

C 1 HexBolt,3/8"x1"

D 12 TrussHd.Bolt,5/16"x3/4"

E 23 NylockNut,1/4"

F 2 SEMSNut,5/16"

G 13 NylockNut,5/16"

H 1 NylockNut,3/8"

I 6 FlatWasher,1"

J 2 CotterPin,1/8"x1-1/2"Lg.

K 1 Spring

L 1 Spring Puller Tool

M 2 HubCap

N 1 HairCottterPin1/8"

O 1 HitchPin

B C

Not Shown Full Size

HARDWARE SHOWN FULL SIZE

23353

43343

43014

47622

HA21362

47810

43001

43814

47189 46980

47407

43093

43601

43012

47407

ENGLISH

ASSEMBLY INSTRUCTIONS

FIGURE 2

5. Positionthetailgatereinforcementbracketonoutsideof

cartasshowningure3.Assembletothebottomofthe

cartbodyusingfour5/16"x3/4"trussheadboltsand

5/16"nylocknuts.Do not tighten yet. Seegure3.

6. Positionthetailgateguidesontheinsideofthecartbodies

withguidechannelstothefrontasshowningure3.

Assembleusingfour1/4"x3/4"hexboltsand1/4"nylock

nuts. Do not tighten yet. Seegure3.

FIGURE 3

FIGURE 4

7. Atthistime,withthecartbodyhalvespulledtogether,

tightenthefourtrussheadboltsassembledinstep5

andthenthefourhexboltsassembledinstep6.Leave

loosefornowtheboltsthatwereassembledinstep4.

8. Carefullyreversethepositionofthecartsothatitrests

ontheendwiththejustassembledtailgatereinforcement

bracket,asshowningure4.Proceedwiththeassembly

stepswhichfollow.

DO NOT LEAVE THE CART UNATTENDED IN

UPRIGHT POSITION DURING ASSEMBLY. A

FALLING CART CAN CAUSE PERSONAL INJURY!

PAY CLOSE ATTENTION TO THE STABILITY OF

THE CART WHILE IT REMAINS IN AN UPRIGHT

POSITION. FOR BEST STABILITY, ASSEMBLE

ON A SMOOTH, LEVEL SURFACE.

CAUTION

TOOLS REQUIRED FOR ASSEMBLY

(1) Screwdriver

(1) Pliers

(2) 7/16"Wrenches

(2) 1/2"Wrench

(2) 9/16"Wrenches

1. Remove the hardware pack and all loose parts

fromthecarton.Besurethecartonisemptybefore

discarding.

2. Layoutallthepartsasshowninthecartoncontents.

3. Position cart body halves upright on a smooth level

surfacesuchasagarageoororapaveddriveway.

Seegure2.

4. Assemblehalvestogetherusingthree1/4"x3/4"hex

boltsand1/4"nylocknutsasshowningure2.Do not

tighten yet.

1/4" x 3/4" HEX BOLT

1/4" NYLOCK NUT

1/4" x 3/4"

HEX BOLT

5/16" x 3/4"

TRUSS HEAD BOLT

5/16" NYLOCK NUT

1/4" NYLOCK NUT

TAILGATE

REINFORCEMENT

BRACKET

TAILGATE GUIDE

ENGLISH

FIGURE 6

FIGURE 7

10. Assemblethewheelsupporttothecartusingeight5/16"

x3/4"trussheadboltsand5/16"nylocknutsasshown

ingure6.Headsofboltsgoontheinsideofthecart.

Tighten.

FIGURE 5

9. Assemblethefrontpanelovertheendofthecartusing

six1/4"x3/4"hexboltsand1/4"nylocknutsasshown

ingure5.Leavetwoholesinthebottomofthepanel

empty as shown. With the cart body halves pulled

together,tightentheboltsinthe bottomofthefront

panel,thentightentheboltsinthesides.Seegure

 Atthistimetightentheboltsassembledinstep4,which

fastenthebottomofthecarttogether.

FIGURE 8

12. Assemblethetwocornercapstothefrontcornersof

thecartusingfour1/4"x3/4"hexboltsand1/4"nylock

nuts.Alsoassembletwo1/4"x3/4"hexboltsand1/4"

nylocknutstothetworearcornersofthecart.TIGHTEN.

Seegure8.

11. Turnthelatchstandbracketsothatthealigningtabis

attherear(bottom)ofthebracket.Assemblethelatch

standbrackettothecartusingfour1/4"x3/4"hexbolts

and1/4"nylocknuts.TIGHTEN.Seegure7.

1/4" x 3/4"

HEX BOLTS

1/4" NYLOCK NUT

LEAVE HOLES OPEN FOR

LATCH STAND BRACKET

5/16" NYLOCK

NUT

WHEEL

SUPPORT

5/16" x 3/4"

TRUSS HEAD BOLT

1/4" x 3/4"

HEX BOLT

LATCH STAND BRACKET

1/4" NYLOCK NUT

ALIGNING TAB

AT BOTTOM

CORNER CAP

1/4" x 3/4"

HEX BOLT

1/4" NYLOCK NUT

1/4" NYLOCK

NUT

ENGLISH

FIGURE 9

FIGURE 10

FIGURE 11

FIGURE 12

IMPORTANT:Makesuredrawbartongueissecurelylocked

tothelatchstandbracketbythelatchlocklever.

17. Assembleaatwasher,awheelwiththevalvestem

facingout,andtwomoreatwashersontotheaxleas

showningure12.Securethewheelontheaxlewith

acotterpin,spreadingtheends.Assemblethehubcap

bypressingitontotheatwashers.Repeatonother

endofaxle.

15. Placethelatchlockleverthroughtheslotinthedraw

bartongueasshowningure10.Assemblethe5/16"x

4"hexboltthroughthetongue,theleverandtwo5/16"

SEMSnuts(oneoneachsideofthelever).Assemble

the5/16"nylocknutontotheendoftheboltandtighten

sothattheboltcanstillrotatefreely.Tightenthetwo

5/16"SEMSnutsagainstthesidesofthelatchlocklever

sothattheleveriscenteredintheslot.Seegure10.

AXLE

DRAW BAR

TONGUE

LATCH STAND

BRACKET

13. To prevent accidental tipping during the following

assemblyprocedures,lowerthecarttorestupsidedown

onitstopanges,sothatthewheelsupportisfacing

up.Seegure9.

14. Laythedrawbartongue(opensidefacingup)ontothe

WheelSupportandtheLatchStandBracket.Assemble

theaxlethroughthewheelsupportandthetongue.See

gure9.

5/16" NYLOCK NUT

5/16" SEMS NUTS

LATCH

LOCK

LEVER

5/16" x 4"

HEX BOLT

COTTER PIN

WHEEL

HUB CAP

FLAT

WASHER

FLAT

WASHER

AXLE

ENGLISH

16. Hooktheshortendofthespringintotheholeinthe

latchlocklever.Usethespringpullertooltohookthe

longendofthespringintothesquareholeinthetongue.

Thespringpullertoolcanbestoredwhennished.See

gure11.

LONG END

OF SPRING

LATCH LOCK LEVER

SPRING PULLER TOOL

OPERATION

MAINTENANCE

1. Atthebeginningofeachseason,lubricate,withalight

machineoil,thelatch,thelatchpivotbolt,andthearea

oftheaxlewherethedrawbartonguepivots.

2. Grease or oil the wheel bearings periodically.  Use

automotivewheel bearing type grease or 20 weight

oil.

3. Keeptireslledtotherecommendedtirepressureof

12-14Lbs.

1. Refertothevehicleownersmanualforinstructionson

safe operation on slopes.

2. Usetheslopeguideprovidedonpage9ofthismanual

to determine if slope angle is not too steep for safe

operation.

3. Forbesthandlingandtraction,distributetheweightof

theloadevenlyinthecart.

4. Alwaystesttomakesure yourtractorhasadequate

towing and braking capabilities whenever hauling a

substantialamount of weightin your cart.Use extra

cautionwhenoperatingonslopes.

5. Todumpmaterialfromthecart,removethetailgateby

liftingitstraightupandoutfrombetweentheguides.

Releasethespringlatchonthetonguebypullingthe

latchlockleverforward,awayfromthecart.Thecart

bedwillthentiltbackwardstoemptyitscontents.After

emptying,pullthefrontofthebeddowntowardthecart

tongue until the latch snaps intoplace. Replace the

tailgate if desired.

6. Themaximumtowingspeedforthiscartis10m.p.h.

DO NOT EXCEED 1200 LB. CAPACITY OF CART

One cubic foot of dirt weighs approximately 80 lbs.

CAUTION: TO AVOID POSSIBLE

INJURY, BEFORE RELEASING THE

LATCH BE SURE THAT NO ONE IS

NEAR THE CART.

CAUTION: VEHICLE BRAKING AND

STABILITY MAY BE AFFECTED WITH THE

ADDITION OF AN ACCESSORY OR AN

ATTACHMENT. BE AWARE OF CHANGING

CONDITIONS ON SLOPES.

NOTE

21. Placethetailgatedownintothetailgateguidessothat

theholesinthebottomlipoftailgatetovertheslotted

headscrewsinthebottomofthecart.Thiscompletes

theassemblyofyourcart.

FIGURE 13

TONGUE

3/8" x 1"

HEX BOLT

3/8" NYLOCK

NUT

HITCH

BRACKET

1/8" HAIR

COTTER

HITCH PIN

18. Turncartoversothatitrestsrightsideuponitswheels.

19. Assembletheendofthehitchbracket(twoholes)down

through the slot at the front of the drawbar tongue.

Fastenittothetongueusingthe3/8"x1"hexbolt,and

3/8"nylocknut.Tighten.Seegure13.

20.Assemblethehitchpinthroughthehitchbracketand

thetongueandsecurewiththe1/8"haircotterpin.See

gure13.

ENGLISH

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SLOPE GUIDE

(Keep this sheet in a safe place for future reference.)

Use this guide to determine if a slope is safe for the operation of your tractor and cart. Refer also

to the instructions in your vehicle owners manual.

CAUTION: DO NOT OPERATE YOUR TRACTOR AND CART ON A SLOPE

IN EXCESS OF 10 DEGREES. BE SURE OF YOUR TRACTOR'S TOWING

AND BRAKING CAPABILITIES BEFORE OPERATING ON A SLOPE.

AVOID ANY SUDDEN TURNS OR MANEUVERS WHILE ON A SLOPE.

A POWER POLE

A CORNER OF A BUILDING

OR A FENCE POST

FOLD ALONG DOTTED LINE, REPRESENTING A 10 DEGREE SLOPE

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE

ENGLISH

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GUIDE DE CALCUL D’UNE PENTE

(Conservez cette feuille en lieu sûr pour référence future.)

Utilisez ce guide an de déterminer si une pente est sécuritaire pour l’utilisation de votre tracteur et de la

remorque. Voir également les instructions incluses dans votre manuel d’utilisation du tracteur.

ATTENTION: NE PAS UTILISER LE TRACTEUR ET LA REMORQUE SUR

UNE PENTE INCLINÉE À PLUS DE 10 DEGRÉS. VÉRIFIEZ LA TRAC-

TION ET LE FREINAGE DE VOTRE TRACTEUR AVANT DE CONDUIRE

SUR UNE PENTE. ÉVITEZ TOUTE MANOEUVRE BRUSQUE LORSQUE

VOUS CONDUISEZ SUR UNE PENTE.

FRANÇAIS

UN POTEAU ÉLECTRIQUE

LE COIN DE TOUT ÉDIFICE

UN PIQUET DE CLÔTURE

PLIEZ SELON LES POINTILLÉS, REPRÉSENTANT UNE PENTE DE 10 DEGRÉS

PLACEZ CETTE FEUILLE À NIVEAU CONTRE UN ARBRE DROIT

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GUIA DE PENDIENTES

(Mantengaestaguíaenunlugarseguroparareferenciafutura.)

Useestaguíaparadeterminarsilaoperacióndetractorycarritoesseguraenunapendiente.

ConsultetambiénlasinstruccionesenelManualdelUsuariodesuvehículo.

PRECAUCION: NO OPERE EL TRACTOR REMOLCANDO EL CARRO

EN UNA PENDIENTE DE MAS DE 10°. VERIFIQUE LA CAPACIDAD

DE SU TRACTOR PARA REMOLCAR Y FRENAR ADECUADAMENTE

ANTES DE OPERAR EN UNA PENDIENTE. EVITE GIROS O

MANIOBRAS BRUSCAS CUANDO OPERA EN UNA PENDIENTE.

UN POSTE DE CORRIENTE ELECTRICA O TELEFONO

UNA ESQUINA DE UN EDIFICIO

O UN POSTE DE UNA CERCA

DOBLE LA HOJA A LO LARGO DE LA LINEA PUNTEADA,

LA CUAL REPRESENTA UNA PENDIENTE DE 10 GRADOS

ALINEE LA LINEA VERTICAL DEL EXTREMO IZQUIERDO

DEL GRAFICO CON UN OBJETO VERTICAL EN EL CAMPO, POR EJEMPLO

ESPAÑOL

REPAIR PARTS FOR UTILITY CARTS

MODEL NO'S. 45-02402 & 190-425C-100

REPAIR PARTS LIST FOR UTILITY CARTS

MODEL NO'S. 45-02402 & 190-425C-100

*PurchaseCommonHardwareLocally

the fastest way to purchase parts

www.speedepart.com

REF.

NO.

PART

NO.

QTY. DESCRIPTION

1 24096 1 CartBody

2 23504 1 Tailgate

3 62457 1 TailgateReinforcementBracket

4 23548 2 Tailgate Guide

5 23490 1 Front Panel

6 23487 1 WheelSupport

7 24497 1 LatchStandBracket

8 24498 1 LatchLockLever

9 23014 1 HitchBracket

10 24750 1 DrawBarTongue

11 24897 1 Axle,1"Dia.

12 23484 2 Front Corner Cap

13 41483 2 Wheel

14 43093 2 CotterPin,1/8"Dia.x1-1/2"*

15 43601 6 Washer,Flat1"*

16 43014 2 HubCap

17 43012 23 HexBolt,1/4-20x3/4"*

18 43343 1 HairCotterPin,1/8(#4)*

19 47189 23 NylockNut,1/4-20

20 43814 12 TrussHd.Bolt,5/16-18x3/4"Lg.*

21 47810 13 NylockNut,5/16-18

22 43001 1 HexBolt,3/8-16x1"Lg.*

24 HA21362 1 NylockNut,3/8-16*

25 47408 1 ExtensionSpring

26 47622 1 Spring Puller Tool

27 47407 1 HexBolt,5/16-18x4"*

28 46980 2 HexNut,5/16-18(SEMS)

29 23353 1 HitchPin

30 41485 4 WheelBearing

42394 1 Owner'sManual

REPAIR PARTS

Agri-Fab,Inc.

303 West Raymond

Sullivan,IL.61951

217-728-8388

www.agri-fab.com

the fastest way to purchase parts

www.speedepart.com

Thisdocument(ormanual)isprotectedundertheU.S.CopyrightLawsandthecopyrightlawsofforeigncountries,

pursuanttotheUniversalCopyrightConventionandtheBerneconvention.Nopartofthisdocumentmaybereproduced

ortransmittedinanyformorbyanymeans,electronicormechanical,includingphotocopyingorrecording,orbyany

informationstorageorretrievalsystem,withouttheexpresswrittenpermissionofAgri-Fab,Inc.Unauthorizedusesand/or

reproductionsofthismanualwillsubjectsuchunauthorizedusertocivilandcriminalpenaltiesasprovidedbytheUnited

StatesCopyrightLaws.

Agri-Fab 45-02402 User manual

Brand: Agri-Fab

Model: 45-02402

Type: User manual

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