Kenwood DVF-8100-S User manual

Type
User manual

This manual is also suitable for

DVD/VCD/CD PLAYER
DVF-3080-S/8100
SERVICE MANUAL
© 2004-7 PRINTED IN KOREA
B51-5894-00 (K/K) PDF
70%70%
POWRE
OUT
OUT
OUTOUT
YC
B CR
COMPONENT VIDEO
AUDIO VIDEO
R
L
DIGITAL OUT
(PCM/BIT STREAM)
COAXIAL
S VIDEO
Panel *
(A60-)
Tray panel *
(A29)
Front glass
(B03-3945-08)
Jack, RCA *
(E63-)
Case
(A01-3925-08)
Power cord *
(E30-)
In compliance with Federal Regulations, following are repro-
duction of labels on, or inside the product relating to laser
product safety.
KENWOOD Corp. certifies this equipment conforms to DHHS
Regulations No.21 CFR 1040. 10, Chapter 1, subchapter J.
DANGER : Laser radiation when open and interlock defeated.
AVOID DIRECT EXPOSURE TO BEAM.
Caution : No connection of ground line if disassemble
the unit. Please connect the ground line on
rear panel, PCBs, Chassis and some others.
* Refer to parts list on page 31.
DVF-3080-S/8100
2
CONTENTS / ACCESSORIES / CAUTIONS
Please confirm that the following accessories are present.
Audio cord (Red, White) ...(1)
(E30-7334-08) : K,P,Y
(E30-7335-08) : E,X
Batteries (R03/"AAA" -size) ...(2)Remote control unit ...(1)
(A70-1660-08)
Video cable(Yellow) ...(1)
(E30-7332-08) : K,P,Y
(E30-7333-08) : E,X
Coaxial cable (Black) ...(1)
(E30-7336-08) : E,X
(E30-7337-08) : K,P,Y
The marking of products using lasers
(For countries other than U.S.A. and U.S.-Military)
The marking this product has been classified as Class 1. It
means that there is no danger of hazardous radiation outside
the product.
Location: Back panel
CLASS 1
LASER PRODUCT
Caution on condensation
Before transporting or moving this unit, carry out the
following operations.
1. Set the POWER ON/OFF switch to the ON
without loading a disc.
2. Wait a few seconds and verify that the display
shown appears.
"NO DISC"
3. Set the POWER ON/OFF switch to OFF.
Note related to transportation and movement
Condensation (of dew) may occur inside the unit when there is a great
difference in temperature between this unit and the outside. This unit
may not function properly if condensation occurs. In this case, leave
the unit for a few hours and restart the operation after the condensa-
tion has dried up.
Be specially cautious against condensation in the following circum-
stances:
When this unit is carried from one place to another across a large
difference in temperature, when the humidity in the room where
this unit is installed increases, etc.
"DTS" and "DTS Digital Out" are reg-
istered trademarks of Digital Theater
Systems, Inc.
Manufactured under license from Dolby Laboratories.
"Dolby" and the double-D symbol are trademarks of Dolby
Laboratories.
The microprocessor may fall into malfunction (impossibility to operate erroneous display, etc.) when the power cord is
unplugged while power is ON or due to an external factor.
In this case, switch off the power, wait for several seconds, and then switch the power on again.
Operation to reset
ACCESSORIES
CAUTIONS
CONTENTS / ACCESSORIES / CAUTIONS...............2
DISASSEMBLY FOR REPAIR.....................................3
BLOCK DIAGRAM .......................................................4
DECK MECHANISM ....................................................7
ELECTRICAL TROUBLESHOOTING GUIDE ...........11
WAVEFORMS............................................................15
PC BOARD ................................................................19
CIRCUIT VOLTAGE CHART .....................................21
SCHEMATIC DIAGRAM ............................................23
EXPLODED VIEW .....................................................30
PARTS LIST...............................................................31
SPECIFICATIONS..................................BACK COVER
CONTENTS
DVF-3080-S/8100
3
DISASSEMBLY FOR REPAIR
1) Insert and push a Driver in the emergency eject
hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the Lever(B)
in direction of arrow so that the Tray Disc is ejected
about 15~20mm.
2) Pull the Tray Disc until it is separated from the Base
Main completely.
Fig.
How to Reset Parental Lock.
1. Connect the TV set to DVF-3080.
2. Push the power switch of DVF-3080 to be on.
3. Check the display of DVF-3080 shown “NO DISC”.
4. Push the “SETUP” key of remote control and TV has “set up menu”
5. Select the “16:9” on TV.
6. Push #key 1 3 9 7 1 3 9 and ENTER.
Push #key again if mistype.
7. Push the power switch of DVF-3080 to be off.
DVF-3080-S/8100
4
BLOCK DIAGRAM
1. Overall Block Diagram
DVF-3080-S/8100
5
BLOCK DIAGRAM
8VT
5VD
-23VA
VF+
RECTIFIER
LINE FILTER
SWITCHING IC
TRANS
FEED B.
5.2VA
VF-
RECTIFIER(FLD)
RECTIFIER(3.8V)
RECTIFIER(10V)
LPF
LPF
RECTIFIER(14V)
LPF
12V
PWR CTL
MULTI
REG.
1.8V
3.3V
RECTIFIER(5.2V)
LPF
AC100~240V
ON/OFF
PICK
UP
IC501
ALI M3355
DVDPLAYER
COMBO
CHIP
MD
IC201
IP4504
Motor Driver
IC503
64M
SDRAM
FLASH
ROM
EEP
ROM
DVDLD,CDLD,CD_DVD
DVDMDI.CDMDI
SVREF21
DVD:A,B,C,D,RFO
CD:A,B,C,D,E,F,RFO
SLEGP,SPINDLE
FOCUS,TRACK
DRVSB,CLOSE
OPEN,SVREF15
FOCUS+,FOCUS-
TRACK+,TRACK-
SPINDLE+,SPINDLE-
SLED+,SLED-
LOAD+,LOAD-
OPENSW,CLOSESW,LIMITSW
MA[0:11]
DQM
CLK
CS
CAS
RAS
WE
MD[0:15]
IIC/VFD/DAC_SCK
IIC/VFD/DAC_TXD
ROMAD[0:21]
ROMRD
ROMWR
ROMDATA[0:7]
2. Power(SMPS) Block Diagram
3. SERVO Block Diagram
DVF-3080-S/8100
6
BLOCK DIAGRAM
4. MPEG & MEMORY Block Diagram
5. VIDEO & AUDIO Block Diagram
IC501(MPEG+DSP+RF)
ALiM3355
IC503
SDRAM
64M
IC504
EEPROM
FRONT PANNEL
IC502
KV802...
KV852...
CPURST,
ROMWR,
ROMRD
ROMAD(0:19)
TV_DAC0
TV_DAC1
TV_DAC2
TV_DAC3
BCLK,LRCLK,DACCLK
DAC_RST
SER(0:3)
DAC_ML0
VIDEO
Interface
AUDIO
Interface
Pickup
DVD-MD1 , CD-MDI
SVREF21,
DVD:A,B,C,D,RFO
CD:A,B,C,D,E ,F ,RFO
F+, F-, T+, T-, CD_DVD
DVDLD CDLD,
IIC/VFD/DAC_CLK
IIC/VFD/DAC_TXD
MRESET
,S_REQ
VFD_RXD
X501
27MHz
BA1,BA0 ,
CSJ,RASJ,
CASJ,WEJ
,DGM,
DMCLK
MD0:15 ,
MA0:11 ,
MPEG
(RGB)/(YPbPr)
CVBS
COMPONENT(Y.Pb.Pr)
SCART(RGB)
CVBS
IC604
VIDEO 6dB
Amp
IC601
AUDIO DAC
(2CH)
IC602
(OP Amp)
LPF&Buffer
AUDIO 'R'
AUDIO 'L'
MPEG
DAC_RST
DACCLK
BCLK
LRCLK
SER3
A/V
JACK
DVF-3080-S/8100
7
DECK MECHANISM PARTS LOCATION
Starting No.
1
1, 2
1, 2, 3
1, 2, 3, 4
1
1, 6
1, 2, 6
1, 2, 6, 8
1, 2, 6, 8,
9
1, 2, 7
1, 2, 7
1, 2
1, 2 ,13
1, 2, 13, 14
1, 2, 7, 12,
13, 14
1, 2, 13
1, 2, 7, 12,
13, 14, 15,
16, 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Main Base
Clamp Assembly
Disc
Plate Clamp
Magnet Clamp
Clamp Upper
Tray Disc
Base Assembly Sled
Gear Feed
Gear
Middle
Gear Rack
Rubber Rear
Frame Assembly
Up/Down
Belt Loading
Gear Pulley
Gear Loading
Guide Up/Down
PWB Assembly
Loading
Base Main
4 Screws,
1 Connector
1 Locking Tabs
1 Screw
1 Screw
1 Locking Tab
1 Locking Tab
1 Locking Tab
1 Hook
2Screw
2 Locking Tabs
4-1
4-1
4-1
4-1
4-1
4-2
4-3
4-3
4-3
4-3
4-3
4-4
4-4
4-4
4-4
4-4
4-4
4-4
Bottom
Bottom
Procedure
Parts Fixing Type
Fig-
ure
Disass
embly
Note
When reassembling, perform the procedure in
reverse order.
The Bottom on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.
• Top View (Without Tray)
• Bottom View
• Top View (With Tray)
DVF-3080-S/8100
8
DECK MECHANISM DISASSEMBLY
1.Main Base (Fig. 4-1)
1-1. Clamp Assembly Disc
1) Place the Clamp Assembly Disc as Fig. (A)
2) Lift up the Clamp Assembly Disc in direction of
arrow(A).
3) Separate the Clamp Assembly Disc from the Holder
Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise direction and
then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper
2. Tray Disc (Fig. 4-2)
1) Insert and push a Driver in the emergency eject
hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the Lever(B)
in direction of arrow so that the Tray Disc is ejected
about 15~20mm.
2) Pull the Tray Disc until it is separated from the Base
Main completely.
Fig. 4-1 Fig. 4-2
DVF-3080-S/8100
9
DECK MECHANISM DISASSEMBLY
3.Base Assembly Sled (Fig. 4-3)
1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)
3-1. Gear Feed
3-2. Gear Middle
3-3. Gear Rack
1) Release the Scerw(S3)
4. Rubber Rear (Fig. 4-3)
Fig. 4-3
DVF-3080-S/8100
10
DECK MECHANISM DISASSEMBLY
5. Frame Assembly Up/Down (Fig. 4-4)
Put the Base Main face down(Bottom Side)
1) Release the screw(S4)
2) Unlock the Locking Tab(L3) in direction of arrow and
then lift up the Frame Assembly Up/Down to separate
it from the Base Main.
When reassembling move the Guide Up/Down in direction
of arrow(C) until it is positioned as Fig.(C).
When reassembling insert (A) portion of the Frame
Assembly Up/Down in the (B) portion of the Guide
Up/Down as Fig.(B)
6. Belt Loading(Fig. 4-4)
Put the Base Main on original position(Top Side)
7. Gear pulley (Fig. 4-4)
1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main.
8. Gear Loading (Fig. 4-4)
9. Guide Up/Down (Fig. 4-4)
1) Move the Guide Up/Down in direction of arrow(A) as
Fig.(A)
2) Push the Locking Tab(L5) down and then lift up the
Guide Up/Down to separate it from the Base Main.
When reassembling place the Guide Up/Down as Fig.(C)
and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
10. PWB Assembly Loading (Fig. 4-4)
Put the Base Main face down(Bottom Side)
1) Release 1 Screws(S5)
2) Unlock the Loading Motor (C2) from the Hook (H1) on
the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
Assembly Loading from the Base Main.
11. Base Main(Fig. 4-4)
Note
Note
Note
Note
Note
Fig. 4-4
DVF-3080-S/8100
11
ELECTRICAL TROUBLESHOOTING GUIDE
2. System operation flow
Power on
1.initializes SERVO,DSP and RISC registers
2.write RISC code to SDRAM
3.Reset RISC
Show LOGO
SLED at Inner Side?
SLED Moves to Inner Position
Tray Closed?
Tray Close to closed position
1.Judge whether have disc and disc type
2.Jump to related disc reading procedure
Received
Open/close key?
1.Execute Pressed Key and IR Key
2.System operation on routine loop
1.Stop playback and open tray
2.Display tray open message and LOGO
Receive
close key?
no
yes
no
yes
no
yes
no yes
No 5V_A
No 5.2VA
Is 5.2VA section working?
Is 5.2V present at emitter
of Q107?
Replace Q107.
Is there a DC voltage At
(+) terminal of BD101?
Is there a DC voltage at
R101?
Replace IC101.
note: This Trobleshooting has various information.
Check F101
1. Power check flow
No VF+
Is 5.2VA section working?
Replace D102.
Check F102
NO
NO
YES
YES
YES
YES
Replace R101.
YES
Replace BD101.
YES
YES
A. B.
NO
NO
NO
NO
DVF-3080-S/8100
12
ELECTRICAL TROUBLESHOOTING GUIDE
Show LOGO
A
yes
Reset or Power on
Flash
Memory operates
Properly?
Check connection on lines between FLASH
& M3355 and the FLASH access time
whether is suitable or not.
SDRAM
works properly?
Check connection lines between
SDRAM(IC503) & M3355 and the
SDRAM is damaged.
M3355
VIDEO outputs
properly?
Check the related circuit of M3355.
(IC501 PIN 2.3.7.8 check)
Have
TV signal output?
Does
Tray move inside
when it is not at closed
position?
Check the filtering and amp circuit of
TV signal .(IC604)
B
No No
YES
YES
YES
YES
No
NO
NO
Normal
TROUT & TRIN
signals?
NO
Check the load OPEN &
CLOSE switch
Normal
TRCLOSE &TROPEN
signal?
NO
Check the Tray control IO pins
on M3355.
Normal
LOAD+ & LOAD
signal
NO
Check the Tray control amplifying
circuit on Motor driver.(IC201)
Check the cable connection between
main PCBA and loader. (MECHA)
Check AV cable
connection to TV set
NO
YES
YES
YES
Test
Check the AC Voltage
(110V or 220V)
Switch on the Power PCBA
Check the Power PART
Is
the DC Voltage
Outputs OK? (5.2V,5V,1.8V
,3.3V,8V,12V)
Check the Power PART
Is
3.3V, 1.8V,5V,12V and 8V
outputs normal on main
PCB
Check the IC105 or diode
Connect to PC RS232 Cable and
Update the flash memory code
Update
Flash(IC502)
Successfully?
A
1.Check 27MHz system clock.
2.Check system reset circuit.
3.Check flash R/W enable signal PRD
4.Check RS232 Signals
5.Check flash memory related circuit
Replace flash(IC502)
Yes
yes
yes
Yes
No
No
No
No
DVF-3080-S/8100
13
ELECTRICAL TROUBLESHOOTING GUIDE
Laser turns on when
reading disc?)
C
Yes
LD01 or LD02 output
properly?
Check the laser power circuit
on M3355 and connecting to
power transistor. (Q201, Q202)
Collector
voltage of power
transistor is OK?
( Q201, Q202)
Check the related circuit on
laser power TR
D
No
Yes
Check cable connection between
transistor output and pick-up head.
Check the RF connection
between MD and M3355.
Put disc in?
Proper RF signal?
Laser off
Check the related circuit
on M3355 RF signal
Does spindle rotate?
Disc ID is correct?
Proper
Spindle signal on
M3355
Check spindle related
circuit on M3355
Proper RF signal?
Check the related circuit
on M3355 RF signal
Check the RF connection
between MD and M3355.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Does
the SLED move
to inner side when it is at
outer position
on?
B
Yes
Motor
Driver DRVSB
Pin is High?
Check the connection line of
DRVSB signal
Motor
Driver DRVSB
Pin is High?
Check the related circuit of
FOCUS.
SLED+
and SLED- output
properly ?
Check the amp circuit on
motor driver.
C
No
Check the cable connection
with MECHA.
Optical
Lens has movements
for searching
Focus?
Proper Focus outputs
to motor driver?
Check Focus connection on
M3355 and motor driver.
Proper F+
& F- outputs?
Check the amp circuit on
motor driver.
Check cable connect on with
pick-up head.
yes
No
Do not put in disc and tray
close.
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
DVF-3080-S/8100
14
ELECTRICAL TROUBLESHOOTING GUIDE
Normal
Audio output
when disc playback?
E
DAC received
correct data
stream?
Check connection between M3355
& Audio DAC. (Check DAC_RST#,
SER3, BCLK, LRCK,MCLK
Normal
Audio DAC
out? (IC601)
Check the related circuit of
Audio DAC. (Check Audio
out Pin 14, 15,18,19)
Check Audio filter, amplify, mute
circuit. (IC602 Application circuit)?
TEST END
Communications
between IR.VFD Front panel key
& M3355 & Front u-com(IC901)
is normally?
Check communication lines
on M3355.
Check the cable connection
on Front panel.
Yes
Normal
IR. VFD & Front
panel key
functions?
Yes
Yes
No
No No
NoNo
Yes
Yes
Yes
Focus ON OK?
D
Yes
Proper
signals on A, B, C,
D of M3355
Check the related circuit
on M3355 SBAD signal .
No
No
Check the related circuit
on M3355
.Proper SBAD signal
on M3355?
Check connections between
M3355 and pick-up head.
Track On OK?
Check cable connection on
pick-up head.
Proper tracking signal
on M3355?
Proper
M3355 track signal
on M3355?
Check the related
circuit on M3355
Check the track connection
on M3355 and motor driver.
Yes
No
E
. Proper FE signal
on M3355?
Check the related circuit
on M3355 FE signal
Disc is play?
T+ & T- output
properly?
Check the tracking control
amp circuit on motor driver.
Check RF signal waveform.
Yes
Yes
No
No
No
No
No
Yes
Yes
Yes
No
DVF-3080-S/8100
15
WAVEFORMS
1. SYSTEM 27MHz CLOCK, RESET SIGNAL
1) M3355 main clock is at 27MHz(X501)
3.1V,27MHz
FIG 1-1
2) M3355 reset is low active
5.2VA
PWR_CTL(CN505 PIN7)
M_RESET(CN505 PIN9)
TRST
FIG 1-2
2. SDRAM CLOCK
3. TRAY OPEN/CLOSE SIGNAL
OPEN(CN203 PIN3)
CLOSE(CN203 PIN4)
LM-(IC201 PIN14)
LM+(IC201 PIN13)
OPEN
CLOSE
1) SDRAM clock is at 135MHz
IC503 PIN38
CLK=135MHz,Vp-p=3.3V
FIG 2-1
1) Tray open/close waveform
FIG 3-1
2) Tray open waveform
OPEN(CN203 PIN3)
CLOSE(CN203 PIN4)
LM-(IC201 PIN14)
LM+(IC201 PIN13)
FIG 3-2
OPEN(CN203 PIN3)
CLOSE(CN203 PIN4)
LM-(IC201 PIN14)
LM+(IC201 PIN13)
3) Tray close waveform
FIG 3-3
4. SLED CONTROL
SIGNAL(NO DISC CONDITION)
RELATED
SLEGP(2.1V/1.5V/0.85V)
(IC501 PIN80)
DRVSB(3.3V/0V)
(IC501 PIN22)
SLED+(7.3V/4V/2.4V)
(IC201 PIN16)
SLED-(7.3V/4V/2.4V)
(IC201 PIN15)
FIG 4-1
5. LENS CONTROL RELA
SIGNAL(NO DISC CONDITION)
TED
FOCUS(2.1V/1.5V/0.9V)
(IC501 PIN76)
FOCUS+(3.5V/2.8V/2V)
(IC201 PIN25)
FOCUS-(3.4V/2.8V/2.1V)
(IC201 PIN26)
FIG 5-1
DVF-3080-S/8100
16
WAVEFORMS
6. LASER POWER CONTROL RELATED
SIGNAL(NO DISC CONDITION)
DVDMDI(0V/180mV)
(CN201 PIN22)
DVDLD(3.2V/2.2V)
(IC501 PIN39)
CDLD(3.2V/2.3V)
(IC501 PIN40)
FIG 6-1
7. DISC TYPE JUDGEMENT WAVEFORM
F+(CN201 PIN15)
FE(IC501 PIN27)
SBAD(IC501 PIN14)
FIG 7-1(DVD)
F+(CN201 PIN15)
FE(IC501 PIN27)
SBAD(IC501 PIN14)
FIG 7-2(DVD)
F+(CN201 PIN15)
FE(IC501 PIN27)
SBAD(IC501 PIN14)
FIG 7-3 (CD)
F+(CN201 PIN15)
FE(IC501 PIN27)
SBAD(IC501 PIN14)
FIG 7-4 (CD)
F+(CN201 PIN15)
FE(IC501 PIN27)
F-(CN201 PIN18)
FOCUS(IC501 PIN76)
FIG 8-1 (DVD)
8. FOCUS ON WAVEFORM
F+(CN201 PIN15)
FE(IC501 PIN27)
F-(CN201 PIN18)
FOCUS(IC501 PIN76)
FIG 8-2 (CD)
9. SPINDLE CONTROL
(NO DISC CONDITION
WAVEFORM
SPM+(5.5V/4V/1.5V)
(CN202 PIN2)
SPM-(5.3V/4V/1.6V)
(CN202 PIN1)
SPINDLE(1.5V/3V)
(IC501 PIN82)
FIG 9-1 (DVD)
DVF-3080-S/8100
17
WAVEFORMS
TE(IC501 PIN28)
TRACK(IC501 PIN77)
T+(CN201 PIN16)
T-(CN201 PIN17)
FIG 10-1 (DVD)
TE(IC501 PIN28)
TRACK(IC501 PIN77)
T+(CN201 PIN16)
T-(CN201 PIN17)
FIG 10-2(CD)
10. TRACKING CONTROL
SIGNAL(System checking)
RELATED
12. M3355 AUDIO OPTICAL
AND COAXIAL OUTPUT(ASPDIF)
11. RF WAVEFORM
RF(IC501 PIN61)
(1.4V/2.95V)
FIG 11-1
IECDAOUT
(IC501 PIN211)
FIG 12-1
2) Y
Jk601 pin7
(1V)
FIG 13-2
13.M3355 VIDEO OUTPUT WAVEFORM
1) Full colorbar signal(CVBS)
Jk601 pin6
(1V)
FIG 13-1
14. AUDIO OUTPUT FROM AUDIO DAC
3) C
JK601 PIN8
(0.7V)
FIG 13-3
1) AUDIO L/R
JK601 PIN4,5
1KHz 0DB
FIG 14-1
DVF-3080-S/8100
18
WAVEFORMS
2) Audio Related Signal
SER3(IC501 PIN167)
BCLK(IC501 PIN170)
2.312MHz
LRCLK(IC501 PIN168)
48KHz
FIG 14-2
19
Refer to the schematic diagram for the value of resistors and capacitors.
PC BOARD
ACEBD
2
1
3
5
7
4
6
1. MAIN P.C.BOARD
20
Refer to the schematic diagram for the value of resistors and capacitors.
PC BOARD
F GIHJ
2
1
3
5
7
4
6
4. SMPS P.C.BOARD
2. KEY P.C.BOARD
3. FRONT P.C.BOARD
(Solder Side)
(Solder Side)
Note: This manual has no Scart pcb.
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