Genius JA481 Operating instructions

Brand: Genius

Model: JA481

Type: Operating instructions

ISTRUZIONI PER LUSO - NORME DI INSTALLAZIONE

INSTRUCTIONS FOR USE - DIRECTIONS FOR INSTALLATION

INSTRUCTIONS - REGLES DINSTALLATION

INSTRUCCIONES PARA EL USO - NORMAS PARA LA INSTALACION

GEBRAUCHSANLEITUNG - ANWEISUNGEN ZUR INSTALLATION

A481

CENTRALE DI COMANDO A MICROPROCESSORE PER CANCELLI SCORREVOLI 24Vdc

MICROPROCESSOR CONTROL UNIT FOR SLIDING GATES 24Vdc

ARMOIRE DE COMMANDE À MICROPROCESSEUR POUR PORTAILS COULISSANTS 24Vdc

CENTRAL DE MANDO CON MICROPROCESADOR PARA PORTONES CORREDIZOS 24Vdc

MIKROPROZESSOR-STEUEREINHEIT FÜR SCHIEBETORE 24Vdc

AVVERTENZE PER LINSTALLATORE

OBBLIGHI GENERALI PER LA SICUREZZA

1) ATTENZIONE! È importante per la sicurezza delle persone seguire

attentamente tutte le istruzioni. Una errata installazione o un errato uso

del prodotto può portare a gravi danni alle persone.

2) Leggere attentamente le istruzioni prima di iniziare linstallazione del

prodotto.

3) I materiali dellimballaggio (plastica,polistirolo,ecc.) non devono

essere lasciati alla portata dei bambini in quanto potenziali fonti di

pericolo.

4) Conservare le istruzioni per riferimenti futuri.

5) Questo prodotto è stato progettato e costruito esclusivamente per

lutilizzo indicato in questa documentazione. Qualsiasi altro utilizzo

non espressamente indicato potrebbe pregiudicare lintegrità del

prodotto e/o rappresentare fonte di pericolo.

6) AUTOMATICA CASALI declina qualsiasi responsabilità derivata dal-

luso improprio o diverso da quello per cui lautomatismo è destina-

to.

7) Non installare lapparecchio in atmosfera esplosiva: la presenza di

gas o fumi infiammabili costituisce un grave pericolo per la sicurez-

za.

8) Gli elementi costruttivi meccanici devono essere in accordo con

quanto stabilito dalle Normative UNI 8612, CEN pr EN 12604 e CEN pr

EN 12605.

Per i Paesi extra-CEE, oltre ai riferimenti normativi nazionali, per

ottenere un livello di sicurezza adeguato, devono essere seguite le

Norme sopra riportate.

9) AUTOMATICA CASALI non è responsabile dellinosservanza della

Buona Tecnica nella costruzione delle chiusure da

motorizzare,nonchè delle deformazioni che dovessero intervenire

nellutilizzo.

10) Linstallazione deve essere effettuata nellosservanza delle Norme

UNI8612, CEN pr EN 12453 e CEN pr EN 12635.Il livello di sicurezza

dellautomazione deve essere C+E.

11) Prima di effettuare qualsiasi intervento sullimpianto, togliere lalimen-

tazione elettrica.

12) Prevedere sulla rete di alimentazione dellautomazione un interrutto-

re onnipolare con distanza dapertura dei contatti uguale o supe-

riore a 3mm. È consigliabile luso di un magnetotermico da 6A con

interruzione onnipolare.

13) Verificare che a monte dellimpianto vi sia un interruttore differenzia-

le con soglia da 0,03A.

14) Verificare che limpianto di terra sia realizzato a regola darte e

collegarvi le parti metalliche della chiusura. Collegare inoltre a terra

il filo Giallo/Verde dellautomatismo.

15) Lautomazione dispone di una sicurezza intrinseca

antischiacciamento costituita da un controllo di coppia che deve

comunque essere sempre accompagnato ad altri dispositivi di

sicurezza.

16) I dispositivi di sicurezza (Es.: fotocellule,coste sensibili,ecc...) per-

mettono di proteggere eventuali aree di pericolo da Rischi mecca-

nici di movimento, come ad Es. schiacciamento, convogliamento,

cesoiamento.

17) Per ogni impianto è indispensabile lutilizzo di almeno una segnala-

zione luminosa, nonchè di un cartello di segnalazione fissato ade-

guatamente sulla struttura dellinfisso, oltre ai dispositivi citati al punto

16.

18) AUTOMATICA CASALI declina ogni responsabilità ai fini della sicurez-

za e del buon funzionamento dellautomazione in caso vengano

utilizzati componenti dellimpianto non di produzione AUTOMATICA

CASALI.

19) Per la manutenzione utilizzare esclusivamente parti originali AUTO-

MATICA CASALI.

20) Non eseguire alcuna modifica sui componenti facenti parte del

sistema dautomazione.

21) Linstallatore deve fornire tutte le informazioni relative al funziona-

mento manuale del sistema in caso di emergenza e consegnare

allutilizzatore dellimpianto la "Guida per l'Utente" allegata al prodot-

to.

22) Non permettere ai bambini o persone di sostare nelle vicinanze del

prodotto durante il funzionamento.

23) Tenere fuori dalla portata dei bambini radiocomandi o qualsiasi

altro datore di impulso, per evitare che lautomazione possa essere

azionata involontariamente.

24) Lutilizzatore deve astenersi da qualsiasi tentativo di riparazione o

dintervento diretto e rivolgersi solo a personale qualificato.

25) Tutto quello che non è previsto espressamente in queste istruzioni non

è permesso

IMPORTANT NOTICE FOR THE INSTALLER

GENERAL SAFETY REGULATIONS

1) WARNING! AUTOMATICA CASALI strongly recommends to follow these

instructions literally for the safety of persons. Improper installation or

misuse of the product will cause very serious damages to persons.

2) Packaging material (plastic, polystyrene etc.) is a potential hazard

and must be kept out of reach of children.

3) Read the instructions carefully before installing the product.

4) Keep these instructions for future reference.

5) This product has been designed and manufactured only for the use

stated in this manual. Any other use not expressly set forth will affect

the reliability of the product and/or could be source of hazard.

6) AUTOMATICA CASALI cannot be held responsible for any damage

caused by improper use or different from the use for which the

automation system is destined to.

7) Do not use this device in areas subject to explosion: the presence of

flammable gas or fumes is a serious hazard.

8) Mechanical constructive elements must comply with UNI8612, CEN

pr EN 12604 and CEN pr EN 12605 standards.

Countries outside the EC shall follow the regulations above besides

their national normative references in order to offer the utmost

safety.

9) AUTOMATICA CASALI cannot be held responsible for failure to

observe technical standards in the construction of gates and doors,

or for any deformation of the gates which may occur during use.

10) Installation must comply with UNI8612, CEN pr 12453 and CEN pr EN

12635. The degree of safety of the automation must be C

+ E.

11) Before carrying out any operations, turn off the systems main switch.

12) An omnipower switch shall be provided for the installation with an

opening distance of the contacts of 3 mm or more. Alternatively,

use a 6A thermomagnetic breaker with multi-pole switching.

13) Ensure that there is a differential switch up-line of the electrical

system, with a trip threshold of 0.03A.

14) Check that the earthing plant is in perfect condition and connect it

to the metallic parts. Also earth the yellow/green wire of the operator.

15) The automation is fitted with an anti-crush safety system that is a

torque control device. In any case, further safety devices shall be

installed.

16) The safety devices (e.g. photocells, safety edges, etc.) protect

areas wherethere is a mechanical movement hazard, e.g. crushing,

entrapment and cutting.

17) Each installation must be fitted with at least one fashing light as well

as a warning plate suitably fixed to the gate, besides the safety

devices as per point 16. above.

18) AUTOMATICA CASALI cannot be held responsible regarding safety

and correct functioning of the automation in the event that parts

other than AUTOMATICA CASALI original parts are used.

19) Use only AUTOMATICA CASALI original spare parts for maintenance

operations.

20) Do not carry out any modifications to automation components.

21) The installer must supply all information regarding manual operation

of the system in the event of an emergency and provide the end-

user with the "End-user Guide" attached to the product.

22) Keep out of persons when the product is in operation.

23) Keep out of reach of children the remote radio controls and any

control devices. The automation could be operated unintentionally.

24) The end-user must avoid any attempt to repair or adjust the automation

personally. These operations must be carried out exclusively by

qualified personnel.

25) What is not explicitly stated in these instructions is not permitted.

CONSIGNES POUR L'INSTALLATEUR

RÈGLES DE SÉCURITÉ

1) ATTENTION! Il est important pour la sécurité des personnes de lire

attentivement toute la notice dinstructions. Une mauvaise installation

et/ou utilisation du produit peut faire courir de graves risques aux

personnes.

2) Lire attentivement les instructions avant de commencer le montage

de lautomatisme

3) Tenir à lécart des enfants tous les matériaux demballage (plastique,

polystyrène, etc...).

4) Toujours conserver la notice pour toute consultation future.

5) Cet automatisme a été conçu exclusivement pour lutilisation

indiquée sur la présente notice. Tout autre utilisation pourrait

compromettre son efficacité et/ou représenter une source de

danger.

6) AUTOMATICA CASALI décline toute responsabilité en cas dutilisation

impropre ou autre que celle pour laquelle lautomatisme est destiné.

7) Ne pas installer lautomatisme en atmosphère explosive: la présence

de gaz ou de fumées inflammables représente un grave risque

pour la sécurité.

8) Les parties mécaniques de construction de lautomatisme doivent

satisfaire les exigences essentielles des normes UNI8612, EN pr EN

12604 et CEN pr EN 12605.

Dans les pays ne faisant par partie de la CEE, outre le respect à la

législation nationale, linstallateur doit se conformer aux normes ci-

dessus pour garantir un niveau de sécurité adéquat.

9) AUTOMATICA CASALI ne saurait être tenu pour responsable de

l'inobservation des règles de l'art dans la construction des fermetures

à motoriser ni de leurs détériorations pendant leur durée de

fonctionnement.

10) Linstallation doit être réalisée conformément aux normes UNI8612,

CEN pr EN 12453 et CEN pr EN 12635. Le niveau de sécurité de

lautomatisme doit être C+E.

11) Avant toute intervention sur linstallation, couper lalimentation en

énergie électrique.

12) Prévoir sur le réseau dalimentation de lautomatisme un interrupteur

omnipolaire avec distance douverture des contacts égale ou

supérieure à 3 mm. En alternative, il est recommandé lemploi dun

interrupteur magnéto-thermique de 6 A de calibre avec coupure

omnipolaire.

13) Vérifier la présence en amont de linstallation électrique dun

interrupteur différentiel avec un seuil de 0,03 A.

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ENGLISH

Supply voltage of control unit

Power consumption

Motor max. load

Accessories max. load

Fuse

Function logics

Opening / closing time

Pause time

Thrust force

Deceleration

Ambient temperature

22 V~ (+6 -10%) - 50/60 Hz.

3 W

70 W

24Vdc 500mA

24Vdc 15W max.

Through self-learning at installation

Two levels selected by Dip-switch

-20°C +50°C

Automatic / Stepped

Supply voltage of transformer 230 V~ (+6 -10%) - 50/60 Hz.

Flashlight max. load

At opening and closing during self-learning

Terminal board inputs

22 V~ power supply / Battery power supply / Encoder / Total opening /

Opening for pedestrians / Photocells / Stop / External antenna

Radio connector Radio reception cards

Terminal board outputs

24 Vdc accessories power supply / 24 Vdc motor /

24 Vdc flashlight

Card dimensions 150 x 130 mm.

Characteristics of toroidal transformer prim. 230V~ - sec. 22V~ / 150VA / dimens. Ø105 x 40 mm.

Characteristics of optional batteries 12V - 4Ah / dimens. 90 x 70 x 108 mm.

Characteristics of outdoor container 305 x 225 x 125 mm. - IP55

MICROPROCESSOR CONTROL UNIT FOR 24 Vdc SLIDING GATES WITH ENCODER

OPERATING INSTRUCTIONS  INSTALLATION INSTRUCTIONS

1. GENERAL CHARACTERISTICS

Thank to its high powered microprocessor, this control unit for 24 Vdc sliding gates offers a wide range of functions and

adjustments, including deceleration and motor control.

A sophisticated electronic control monitors the power circuit at all times and disables the control unit in the event of

malfunctions that could impair efficiency of the electronic clutch.

Main settings and function modes are executed by dip switches, whereas timing, and also power of motor are adjusted

through self-learning at installation. 3 built-in LEDs constantly indicate status of both control unit and gearmotor.

The control unit is designed for installation in a container on the gearmotor itself or in the watertight container for outdoor

use, which is also designed to house 2 optional batteries and a torodial transformer, with the characteristics in the table

below.

2. TECHNICAL SPECIFICATIONS

3. INSTRUCTIONS

WARNING: To ensure peoples safety, all warnings and instructions in this booklet must be carefully observed.

Incorrect installation or use of the product could cause serious harm to people.

Make sure there is an adequate differential switch upstream of the system as specified by current laws, and install a thermal

breaker with all-pole switch on the electrical mains.

To lay electrical cables, use adequate rigid and/or flexible tubes.

Always separate connection cables of low voltage accessories from those operating at 230 V~. To prevent any interference

whatever, use separate sheaths.

In the version with control unit installed on the gearmotor, some connections and units described in these instructions (motor,

transformer, encoder, etc) are factory prewired.

In the version with control unit housed in the watertight outdoor use container, maximum length of connection cables

between control unit and motor/encoder must not exceed 3 m., using 2x2.5mm² cables for the motor and 3x0.5mm² cables

for the encoder.

Procedure (referring to fig. 1) for securing components in the watertight container:

1) Secure the support of the toroidal transformer in position A by fitting three Ø4.2x13 self-tapping screws (supplied),

locating the spacers between support and guides of the watertight container.

N.B.: the support is sized to house a transformer with characteristics and dimensions specified in the table in paragraph 2.

2) Secure the transformer on the support with 2 clamps (supplied).

3) If using floating batteries, secure the relevant support in position B by fitting four Ø3.5x9.5 self-tapping screws (supplied)

in the crossover holes of the guides of the watertight container. NB.: the support is sized to house two batteries (not supplied)

with characteristics and dimensions specified in the table in paragraph 2.

4) Position the batteries on the support.

ENGLISH

Fig. 1 Fig. 2

5) Secure the control unit in position C by fitting

four Ø4.2x13 self-tapping screws (supplied),

locating the spacers between card and guides

of the watertight container.

Procedure for securing the encoder on the

gearmotor:

1) Using the four M4x10 screws (supplied),

secure card B on cover A, locating the spacers

D between cover and card.

2) Using the M4x30 screw (supplied), secure

encoder E directly on the thread on the rotor of

the gearmotor.

3) Wire up terminal board G as described

below.

4. CONNECTIONS AND OPERATION

4.1 TERMINAL BOARD M1

4.1.1 Earth

Dedicated terminals or mass cable. Connect earth to a 230V~ source.

N.B.: this connection is absolutely necessary for a proper functioning of the control bord.

4.1.2 22V power supply

Terminals 1-2. This is the input to which the secondary winding of the transformer, powered at 22 V~ 50/60 Hz, should be

connected. When power is supplied by the transformer, this is signalled by the POWER LED lighting up.

4.1.3 Batteries

Terminals 3-4. The control unit is designed to operate with two floating batteries (optional item) with minimum characteristics

as indicated on the table in paragraph 2. When powered, the control unit keeps the batteries charged. The batteries begin

to operate when the transformer no longer supplies power.

N.B.: power supplied by batteries should be considered an emergency situation  the minimum number of gate operations

is about 10/15. In any event, the number of possible operations depends on the quality of the batteries, structure of gate,

and time elapsing since mains power failed, etc, etc..

N.B.: observe the power polarity of the batteries

4.1.4 Accessories

Terminals 5-6. Output for powering external accessories (24 Vdc).

N.B.: Maximum load of accessories is 500 mA.

4.2 TERMINAL BOARD M2

4.2.1 Gearmotor

Terminals 7-8. Connect the motor to a power supply of 24Vdc 70W max.

4.2.2 Flashlight

Terminals 9-10. Use a flashlight with fixed lamp-holder operating voltage of 24Vdc 15W max. We advise you to connect

it before programming, as it indicates programming stages. On opening, it pre-flashes steadily for 0.5 seconds, and for 1.5

seconds at closing. If the automatic logic is on, when the gate reaches the opening gate stop, the flashlight stays on for 5

sec to inform the user it will re-close automatically. When the gate is open, the flashlight is off, and only flashes when the safety

devices are in use. If the devices are in use for a long time, flashing only lasts 10 sec.

4.3 TERMINAL BOARD M3

4.3.1 Encoder

Terminals 11-12-13. Use the encoder supplied with the control unit. Connect the return signal from encoder terminal 11

to terminal 11, connect encoder terminals 12-13 to terminals 12-13.

NB.: the control unit will not operate without an encoder.

NB.: observe the encoders cable terminals

4.3.2 Start

Terminals 14-18. Any device (e.g. push-button, remote control, etc.) can be connected to this circuit. By closing a contact,

the circuit generates a pulse for total opening and/or closing of the gate. Its operating mode is set by dip-switch 3  see the

relevant paragraph.

N.B.: a START pulse during the pedestrian stage always has priority over that stage

N.B.: to install several pulse generators, connect the contacts in parallel.

4.3.3 For pedestrian use

Terminals 15-18. Any device (e.g. push-button, remote control, etc.) can be connected to this circuit. By closing a contact,

the circuit generates a pulse for partial opening (30% of total opening ) of the gate.

N.B.: a START pulse during the pedestrian stage always has priority over that stage

N.B.: to install several pulse generators, connect the contacts in parallel.

ENGLISH

SW3 SW4SW1 SW2

ELECTRONIC CLUTCH

Maximum force, minimum sensitivity

OFF

Minimum force, maximum sensitivity

FUNCTION LOGIC

Automatic

OFF

Stepped

OPERATION OF OPENING COMMAND

OFF

One movement only at each pulse: open, close, open, close, etc.

OPERATION OF PHOTOCELLS

Stops at opening, restarts on release, stops at closing and reverses.

OFF

Stops and reverses at closing only.

One state only at each pulse; open, stop, close, stop, open etc.

LEDS

POWER - power

LIGHTED OFF

FTO - photocells

With transformer On batteries (if used)

Photocells covered

STOP - stop Command inactive Command active

Photocells not covered

4.3.4 Photocells

Terminals 16-18. Any safety device (e.g. photocell, sensitive strip, etc.) can be connected to this circuit. By opening a

contact, the circuit protects closing motion. The status of this input is signalled by the FTO LED. It also has an effect on opening

motion, depending on how dip-switch 4 was set  see relevant paragraph.

N.B.: If safety devices are not connected, fit a jumper at input. To install several safety devices, connect the NC contacts

in series.

4.3.5 Stop

Terminals 17-18. Any device (e.g. push-button, remote control, etc.) can be connected to this circuit. By opening a

contact, the circuit stops gate movement. The status of this input is signalled by the STOP LED. The set cycle will restart only

if a successive opening or closing pulse is received.

N.B.: If STOP devices are not connected, fit a jumper at input. To install several STOP devices, connect the NC contacts in

series.

4.4 TERMINAL BOARD M4

4.4.1 Antenna

Terminals 19-20. Antenna input. Do not use if the receiver already has an antenna input.

5. FITTING A REMOTE CONTROL RECEIVER CARD

The control unit is designed to house a single- or twin-channel radio-receiver module. Installation procedure: turn off power

and fit the module in container M5 inside the control unit. Then observe the radio-receiver instructions to store data on the

remote-control. After the necessary data has been stored, the remote-control activates START like any other command

device.

6. CONTROL LEDS

N.B.: LED status shown in bold with gate closed and control unit powered.

7. SETTINGS WITH DIP-SWITCH S1

8. PROGRAMMING

Setting of control board must be done when panel is connected to a 230V~ source, through trasformers, as setting

just through batteries is not possible. Acting in this way all functions and timing of the control board will be properly

programmed.

Programming of work times, deceleration and electronic clutch is executed during self-learning. At this stage, leaf movement

is at slow speed. Procedure:

1) Release the leaf, take it to about midway through opening travel, and then lock it

2) Power up the control unit (power ON is signalled by the POWER LED).

3) Turn switch S2 to PROG: the flashlight goes on at steady light to signal programming.

4) Press the push-button connected to the START terminals or the remote-control, if data has been stored. The first operation

the automation performs must be CLOSING.

5) If the gate moves to open, touch the two RESET pins with a screwdriver  the control unit will immediately stop the

movement generated by the automation.

6) Cut power to the control unit, reverse polarity of the two cables powering the motor,and repeat the operation at point

7) After the START command is given, the gate moves to close, until it reaches the closing gate stop.

8) After about two seconds, the gate restarts opening automatically until it reaches the opening gate stops.

9) The control unit begins counting pause time. After the required time has elapsed, press the START command again, and

the gate will close completely.

10) Programming is now finished. Turn switch S2 back to OFF  the flashlight goes off.

ENGLISH

FUSE PROTECTING FUSE PROTECTING

F1 = F3.15A/250V - 5x20 F2 = T10A/250V - 5x20Logic / Accessories output Motor

9. OPERATION OF ELECTRONIC CLUTCH

This is a very important device for safety. Its setting does not alter through time, as the device is not subject to wear or setting

changes.

It is active both at closing and opening. When it operates it reverses motion direction without inhibiting automatic closing

if enabled.

If it operates twice in succession, it moves to STOP position, disabling any automatic command. This is why: if the clutch

operates twice, this means the obstacle is still present and any further manoeuvres could be dangerous, thus obliging the

user to give an opening or closing command.

If the clutch operates for more than 90 consecutive seconds, the control unit executes an EMERGENCY procedure as

follows: full opening at slow speed up to the opening gate stop, followed by automatic closing to enable the gate stops to

re-synchronise independently.

10. FUSES

11. CONNECTION LAY-OUT

230 V~

50/60 Hz

Batteries

Receive plug

Toroidal

transformer

Power supplies to

external accessories

Gearmotor

Flashlight

Encoder

Total opening

Opening for pedestrians

Other safety devices

Antenna

STOP

Photocells

Power supply for photocells

Earth

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Genius JA481 Operating instructions

Brand: Genius

Model: JA481

Type: Operating instructions

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français: Genius JA481 Mode d'emploi
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Genius JA481 Operating instructions

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