Vaisala CAB100 User manual

Brand
Vaisala
Model
CAB100
Type
User manual
M212242EN-C
Installation Guide
CMS Industrial Cabinet
C
AB100
PUBLISHED BY
Vaisala Oyj
Vanha Nurmijärventie 21, FI-01670 Vantaa, Finland
P.O. Box 26, FI-00421 Helsinki, Finland
+358 9 8949 1
Visit our Internet pages at w
ww.vaisala.com.
© Vaisala 2020
No part of this document may be reproduced,
published or publicly displa
yed in any form or by
any means, electronic or mechanical (including
photocopying), nor may its contents be modified,
translated, adapted, sold or disclosed to a third
party without prior written permission of the
copyright holder. Translated documents and
translated portions of multilingual documents are
based on the original English versions. In
ambiguous cases, the English versions are
applicable, not the translations.
The contents of this document are subject to
change without prior notice.
Local rules and regulations may vary and they
shall take precedence over the information
contained in this document. Vaisala makes no
representations on this document’s compliance
with the local rules and regulations applicable at
an
y given time, and hereby disclaims any and all
responsibilities related thereto.
This document does not create any legally
binding obligations for Vaisala towards customers
or end users. All legally binding obligations and
agreements are included exclusively in the
applicable supply contract or the General
Conditions of Sale and General Conditions of
Service of Vaisala.
This product contains software developed by
Vaisala or third parties. Use of the software is
governed by license terms and conditions
included in the applicable supply contract or, in
the absence of separate license terms and
conditions, by the General License Conditions of
Vaisala Group.
Table of contents
1. About this document.......................................................................................
5
1.1 Version information.............................................................................................5
1.2 Related manuals.................................................................................................. 5
1.3 Documentation conventions..............................................................................6
1.4 Trademarks...........................................................................................................7
2. Product overview.............................................................................................. 8
2.1 Overview of Vaisala CMS Industrial Cabinet CAB100..................................... 8
2.2 Basic features and options................................................................................. 9
2.2.1 CAB100A models........................................................................................ 10
2.2.2 CAB100B models.........................................................................................10
2.3 Physical structure and components..................................................................11
2.3.1 Enclosures.................................................................................................... 14
2.4 Regulatory compliances....................................................................................15
3. Installing the enclosure................................................................................. 16
3.1 Installing CAB100A with mounting frame...................................................... 16
3.2 Installing CAB100B with mounting frame.......................................................19
3.3 Enclosure flanges..............................................................................................23
3.3.1 Leading cables through rubber flange.................................................... 24
3.3.2 Leading cables through stainless steel flange........................................ 25
4. Electrical installation..................................................................................... 27
4.1 Installation safety.............................................................................................. 27
4.1.1 ESD protection............................................................................................28
4.2 Connecting AC (mains) power........................................................................ 28
4.3 Connecting power over Ethernet to CAB100A..............................................32
4.4 Supplying power to external measurement device from CAB100B........... 32
5. Adding devices to CAB100A..................................................................... 35
5.1 Expanding PDT101 transmitter installation in CAB100A.............................. 35
5.2 Expanding safety barrier installation in CAB100A........................................38
5.3 Expanding galvanic isolator installation in CAB100A................................... 41
6. Adding devices to CAB100B..................................................................... 44
6.1 Adding PDT101 transmitters as new modules to CAB100B.........................44
6.2 Expanding PDT101 transmitter installation in CAB100B.............................. 50
6.3 Adding analog input channels to CAB100B.................................................. 56
6.3.1 Wiring and powering loop-powered measurement devices.................62
6.3.2 Wiring externally powered measurement devices.................................65
6.4 Adding safety barriers as new modules to CAB100B.................................. 69
6.5 Expanding safety barrier installation in CAB100B........................................78
6.6 Adding galvanic isolators as new modules to CAB100B............................. 85
6.7 Expanding galvanic isolator installation in CAB100B...................................93
6.8 Installing serial port server and Ethernet switch........................................ 100
7. Replacing devices.........................................................................................105
7.1 Replacing PDT101 transmitters in CAB100A and CAB100B....................... 105
7.2 Replacing DL4000 data loggers in CAB100A and CAB100B....................109
8. Maintenance..................................................................................................... 114
8.1 PDT101 calibration............................................................................................ 114
8.2 PDT101 adjustment........................................................................................... 114
8.3 Cleaning............................................................................................................. 115
Table of contents
1
9. Technical data..................................................................................................
116
9.1 CAB100 specifications..................................................................................... 116
9.1.1 Enclosure dimensions................................................................................118
9.2 Component specifications...............................................................................119
9.2.1 Vaisala Dierential Pressure Transmitter PDT101 specifications.......... 119
9.2.2 Vaisala DL4000 Universal Data Logger specifications......................... 121
9.2.3 Vaisala vNet PoE Data Logger Interface specifications....................... 123
9.2.4 Third-party component specifications................................................... 125
9.3 Spare parts and accessories...........................................................................126
Appendix A: Wiring diagrams.....................................................................128
A.1 CAB100A wiring diagrams.............................................................................
128
A.2 CAB100B wiring diagrams..............................................................................133
Appendix B: Layout diagrams.....................................................................138
B.1 CAB100A layout diagrams............................................................................. 138
B.2 CAB100B layout diagrams............................................................................. 143
Appendix C: Removing and recycling data logger battery.................149
Maintenance and calibration services........................................................ 151
Warranty............................................................................................................ 151
Technical support............................................................................................ 151
Recycling........................................................................................................... 151
CAB100 Installation Guide M212242EN-C
2
List of figur
es
Figure 1 Cabinet models CAB100A (small) and CAB100B (large)........................ 8
Figure 2 Main components inside CAB100A, PDT101 model with
serial port serv
er and 24 VDC power supply.............................................. 11
Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE......12
Figure 4 Main components inside CAB100B, mixed model with
PDT101s, analog input channels, and safety barriers............................... 13
Figure 5 CAB100A enclosure dimensions................................................................... 14
Figure 6 CAB100B enclosure dimensions....................................................................14
Figure 7 CAB100A wall installation accessories........................................................ 17
Figure 8 CAB100B wall installation accessories.........................................................21
Figure 9 Stainless steel flange........................................................................................25
Figure 10 CAB100A enclosure dimensions..................................................................118
Figure 11 CAB100B enclosure dimensions.................................................................. 119
Figure 12 Wiring diagram for CAB100A PDT101 voltage model with
serial port server and 24 VDC power supply...........................................128
Figure 13 Wiring diagram for CAB100A PDT101 voltage model with
vNet PoE............................................................................................................ 129
Figure 14 Wiring diagram for CAB100A analog channel model with
serial port server and 24 VDC power supply...........................................130
Figure 15 Wiring diagram for CAB100A safety barrier model with
serial port server and 24 VDC power supply............................................131
Figure 16 Wiring diagram for CAB100A galvanic isolator model with
serial port server and 24 VDC power supply...........................................132
Figure 17 Wiring diagram for CAB100B PDT101 model...........................................133
Figure 18 Wiring diagram for CAB100B analog channel model with
loop-powered measurement devices........................................................134
Figure 19 Wiring diagram for CAB100B analog channel model with
externally powered measurement devices...............................................135
Figure 20 Wiring diagram for CAB100B safety barrier model...............................136
Figure 21 Wiring diagram for CAB100B galvanic isolator model......................... 137
Figure 22 Main components inside CAB100A, PDT101 model with
serial port server and 24 VDC power supply...........................................138
Figure 23 Main components inside CAB100A, PDT101 model with vNet PoE... 139
Figure 24 Main components inside CAB100A, analog channel model
with serial port server and 24 VDC power supply.................................140
Figure 25 Main components inside CAB100A, safety barrier model
with serial port server and 24 VDC power supply.................................. 141
Figure 26 Main components inside CAB100A, galvanic isolator
model with serial port server and 24 VDC power supply.................... 142
Figure 27 Main components inside CAB100B, mixed model with
PDT101s, analog input channels, and safety barriers.............................143
Figure 28 Main components inside CAB100B, PDT101 model............................... 144
Figure 29 Main components inside CAB100B, analog channel model................145
Figure 30 Main components inside CAB100B, mixed model with
PDT101s and safety barriers..........................................................................146
Figure 31 Main components inside CAB100B, safety barrier model....................147
Figure 32 Main components inside CAB100B, galvanic isolator model..............148
List of figur
es
3
List of tables
Table 1 Document versions (English).............................................................................5
Table 2 Related manuals.................................................................................................... 5
Table 3 CAB100 c
onfiguration options.......................................................................... 9
Table 4 Enclosure flanges and recommended use................................................... 23
Table 5 CAB100 operating environment.................................................................... 116
Table 6 CAB100 powering specifications................................................................... 116
Table 7 CAB100 mechanical specifications............................................................... 116
Table 8 CAB100 environmental compliance..............................................................117
Table 9 CAB100 EMC compliance.................................................................................118
Table 10 PDT101 models.................................................................................................... 119
Table 11 PDT101 measurement performance.............................................................. 119
Table 12 PDT101 operating environment..................................................................... 120
Table 13 PDT101 compliance........................................................................................... 120
Table 14 PDT101 inputs and outputs...............................................................................121
Table 15 PDT101 mechanical specifications..................................................................121
Table 16 DL4000 general specifications...................................................................... 121
Table 17 DL4000 memory specifications....................................................................122
Table 18 DL4000 recording span.................................................................................. 123
Table 19 DL4000 current loop and voltage inputs...................................................123
Table 20 vNet operating environment..........................................................................123
Table 21 vNet inputs and outputs..................................................................................123
Table 22 vNet mechanical specifications.....................................................................124
Table 23 vNet general specifications............................................................................ 124
Table 24 Power supply module product information...............................................125
Table 25 Circuit breaker product information.............................................................125
Table 26 Safety barrier product information.............................................................. 125
Table 27 Galvanic isolator product information.........................................................125
Table 28 Serial port server product information........................................................126
Table 29 Ethernet switch product information.......................................................... 126
Table 30 CAB100 spare parts and accessories...........................................................126
CAB100 Installation Guide M212242EN-C
4
1. About this document
1.1 
Version information
This document provides installation instructions and product specifica
tions for Vaisala CMS
Industrial Cabinet CAB100.
Table 1 Document versions (English)
Document code Date Description
M212242EN-C December 2020 New chapters in this revision:
Supplying po
wer to external measurement device from CAB100B
(page 32)
Wiring externally powered measurement devices (page 65)
Updated chapters:
Wiring and powering loop-powered measurement devices
(page 62)
Vaisala Dierential Pressure Transmitter PDT101 specifications
(page 119)
CAB100B wiring diagrams (page 133) (wiring diagram for externally
powered devices added)
M212242EN-B June 2020 New chapters in this revision:
All chapters describing the small cabinet model CAB100A
Enclosure flanges (page 23)
Updated chapters:
Installation safety (page 27)
Installing serial port server and Ethernet switch (page 100)
Spare parts and accessories (page 126)
M212242EN-A October 2019 First version.
1.2 Related manuals
Table 2 Related manuals
Document code Name
M212262EN Vaisala CMS Industrial Cabinet CAB100 Assembling Analog Channel Terminal Block
T
echnical Note
M212294EN Vaisala CMS Industrial Cabinet CAB100 Wiring Diagrams Technical Reference
M212284EN Vaisala CMS Industrial Cabinet CAB100 Quick Guide
M211284EN Vaisala Dier
ential Pressure Transmitter PDT101 Quick Guide
M211247EN Vaisala HUMICAP
â
Humidity and Temperature Transmitter Series HMT120 Quick Guide
Chapter 1 – About this document
5
Document code Name
M211244EN Vaisala HUMICAP
â
Humidity and Temperature Transmitter Series HMT120 User Guide
M210566EN Vaisala HUMICAP
â
Humidity and Temperature Transmitter Series HMT330 User Guide
M010056EN Vaisala HUMICAP
â
Humidity and Temperature Transmitter Series HMT360 User's Guide
M210483EN Vaisala Transmitter Series HMT360 Safety Guide
M211975EN Vaisala viewLinc Enterprise Server Version 5.0 User Guide
M211655EN Vaisala vNet PoE Network Interface Quick Start Guide
M211700EN Vaisala vNet PoE Network Interface User's Guide
90000687-88 DIGI PortServer
â
TS Family Quick Start Guide
158962 / 900260
2300
Stahl 9001 Series Single-channel Safety Barrier Operating Instructions
S-SM-9160-06-
en-09
/2015
Stahl Type 9160/9163 Transmitter Supply Unit/Isolating Repeater Safety Manual
Documentation by third-party instrument manufacturers is provided as is.
1.3 Documentation conventions
Warning alerts y
ou to a serious hazard. If you do not read and follow
instructions carefully at this point, there is a risk of injury or even death.
WARNING!
Caution warns you of a potential hazard. If you do not read and follow
instructions carefully at this point, the product could be damaged or important data
could be lost.
CAUTION!
Note highligh
ts important information on using the product.
Tip giv
es information for using the product more eciently.
CAB100 Installation Guide M212242EN-C
6
Lists tools needed to perform the task.
Indicates that you need to take some notes during the task.
1.4 Trademarks
Vaisalaâ is a r
egistered trademark of Vaisala Oyj.
HUMICAPâ is a registered trademark of Vaisala Oyj.
DIGI PortServerâ is a registered trademark of DIGI International Inc.
All other product or company names that may be mentioned in this publication are trade
names, trademarks, or registered trademarks of their respective owners.
Chapter 1 – About this document
7
2. Product overview
2.1 Overview of Vaisala CMS Industrial
Cabinet C
AB100
Vaisala CMS Industrial Cabinet CAB100 is an instrument cabinet designed to integrate
de
vices for measuring humidity, temperature, dierential pressure, and other parameters.
Combined with the Vaisala viewLinc Continuous Monitoring System, CAB100 is an
integrated solution for real-time monitoring of cleanrooms and industrial applications in
multiple industries.
CAB100 is available in 2 models, CAB100A (small enclosure) and CAB100B (large enclosure).
The cabinets can be configured according to application requirements, with options for
dierential pressure transmitters, analog input channels for the connection of remote
transmitters, and safety barriers or galvanic isolators for hazardous areas, used with
intrinsically safe devices.
Figure 1 Cabinet models CAB100A (small) and CAB100B (large)
CAB100 Installation Guide M212242EN-C
8
2.2 Basic features and options
Table 3 CAB100 c
onfiguration options
Property Description/Value
Cabinet size
(H × W × L
)
CAB100A: 200 × 300 × 400 mm (7.87 × 11.81 × 15.75 in)
CAB100B: 200 × 500 × 600 mm (7.87 × 19.69 × 23.62 in)
Powering Power supply:
Within cabinet: 24 VDC / 2.5 A
To cabinet: 110 ... 240 VAC
Power over Ethernet (with loop power, without fan)
1)
Dierential pr
essure 1 ... 12 pcs, ±60 Pa or ±0.25 in H
2
O
Analog input channels 4 ... 32 channels, 4 ... 20 mA
Safety barrier 1 ... 16 pcs, 1 barrier per channel
Galvanic isolator 1 ... 12 pcs, 1 isolator per channel
Ethernet communication CAB100A: Vaisala vNet Power over Ethernet Data Logger Interface, with PoE
option via R
J45 connector
CAB100B: Up to 2 serial-to-Ethernet devices via RJ45 (DIGI PortServer TS4)
Ethernet Ethernet switch, +4 PoE IEEE 802.3af/at
Standards
EN/IEC61326-1 (Basic electromagnetic environment)
2)
EN5
5032 Class B
IEC/UL/EN 61010-1
3)
IP66/NEMA 4 (CAB100B) / IP54 (CAB100A)
Safety listed in USA and Canada
4)
1) PoE is available for CAB100A PDT101 model only.
2)
Excluding CAB100 analog input channels, which are not surge protected.
3) UL listing pending.
4) Safety listing pending.
More information
C
AB100 specifications (page 116)
Component specifications (page 119)
Spare parts and accessories (page 126)
Chapter 2 – Product overview
9
2.2.1 CAB100A models
CAB100A is available in 4 pr
e-configured models. There are 2 communication interface
options for CAB100A: serial port server (for all models) or the Vaisala vNet PoE data logger
interface (option for PDT101 model only).
CAB100A model Maximum number of measurement devices per model
PDT101 model 4 PDT101 transmitters
Analog channel model 4 analog input channels
Safety barrier model 4 safety barriers
Galvanic isolator model 4 galvanic isolators
More information
C
AB100A layout diagrams (page 138)
2.2.2 CAB100B models
CAB100B is available in 4 pr
e-configured models. The communication interface in all
CAB100B models is a multiport serial port server.
CAB100B model Maximum number of measurement devices per model
PDT101 model 16 PDT101 transmitters
Analog channel model 32 analog input channels
Safety barrier model 16 safety barriers
Galvanic isolator model 12 galvanic isolators
In addition to the above, mixed CAB100B models are available, with limitations. Contact
your Vaisala sales representative for details. For an example configuration, see Figure 4
(page 13).
More information
CAB100B layout diagrams (page 143)
CAB100 Installation Guide M212242EN-C
10
2.3 Physical structure and components
1
5
6
4
7
8
3
910
2
Figure 2 Main components inside CAB100A, PDT101 model with serial port server and 24 VDC
po
wer supply
1 Mounting clamp for DL4000 data logger
2 DL4000 data logger
3 PDT101 transmitters (4 pcs)
4 Cover plate
5 24 VDC fuses T2.5A, 5 × 20 mm (2 pcs)
6 110 … 240 VAC mains input and grounding point (under cover plate)
7 Circuit breaker and power supply module
8 Grounding terminal block
9 Serial port server
10 Mounting clamp for serial port server
Chapter 2 – Product overview
11
1
3
2
5
4
Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE
1 PDT101 transmitters (4 pcs)
2 vNet PoE data logger interface
3 DL4000 data logger
4 Protective label. R
emove before installation.
5 Grounding terminal block
CAB100 Installation Guide M212242EN-C
12
5
6
1
7
9
10
12
16
4
8
2
3
14
11
13
15
Figure 4 Main components inside CAB100B, mixed model with PDT101s, analog input channels,
and saf
ety barriers
1 Cable duct for intrinsically safe connections
2 Safety barriers (8 pcs)
3 Terminal block for analog input channels
4 Holders for tubing (3 pcs)
5 PDT101 transmitters (4 pcs)
6 DL4000 data loggers (6 pcs)
7 Serial port servers (2 pcs)
8 Ethernet switch
9 24 VDC power block
10 24 VDC fuses T2.5A, 5 × 20 mm (2 pcs)
11 Cover plate
12 Circuit breaker and power supply module
13 110 … 240 VAC mains input (under cover plate)
14 Cable strain relief
15 Grounding terminal block
16 Partition plate separating intrinsically safe and non-intrinsically safe connections
Chapter 2 – Product overview
13
For more layout diagrams of CAB100 c
onfiguration options, see CAB100A layout
diagrams (page 138) and CAB100B layout diagrams (page 143).
2.3.1 Enclosures
400 [15.74]
207.6 [8.17]
202.1 [7.96]
300 [11.81]
418 [16.5]
mm
[in]
Figure 5 CAB100A enclosure dimensions
600 [23.62]
500 [19.69]
206 [8.11]
618 [24.33]
mm
[in]
Figure 6 CAB100B enclosure dimensions
The CAB100A enclosure is made of aluminium, and has IP54 rating. The CAB100B enclosure
is made of stainless steel, and has IP66/NEMA 4 rating.
1)
1) The IP ratings apply only when using the factory-installed top and bottom flanges in the enclosures.
CAB100 Installation Guide M212242EN-C
14
There are flanges f
or cable lead-through on the top and bottom of the enclosures. The top
flange of both small and large cabinet is made of rubber. Stainless steel and rubber flange
models are available to order for the bottom of the cabinet.
The enclosures come with a mounting frame for easy installation.
More information
Installing CAB100A with mounting frame (page 16)
Installing CAB100B with mounting frame (page 19)
Enclosure flanges (page 23)
CAB100 specifications (page 116)
2.4 Regulatory compliances
This product complies with the following electromagnetic compatibility and safety
s
tandards:
EN/IEC 613261: Basic electromagnetic environment.
2)
EN 55032 Class B.
EN/UL/IEC 610101: Safety requirements for electrical equipment for measurement,
control, and laboratory Use – Part 1: General requirements.
800226
2) Excluding CAB100 analog input channels, which are not surge protected.
Chapter 2 – Product overview
15
3. Installing the enclosure
3.1
 Installing CAB100A with mounting
frame
4mm Allen k
ey
10-mm wrench
Drill and 8-mm drill bits for making the installation holes
Spirit level
For safety reasons, do not carry out installations alone. Safe installation
requires at least 2 people.
CAUTION!
CAB100 analog input channels are not surge protected. Therefore, note the
f
ollowing:
The analog input channel wiring must not exceed 30 meters.
The wiring must not come from outside the building where CAB100 is installed.
If CAB100 cannot be installed in an environment that meets the above criteria, use a
suitable surge protection device that has been installed following local regulations.
CAUTION!
Do not drill holes in the backplate or the enclosure. Drill shavings may
damage the equipmen
t inside the cabinet.
CAUTION!
CAB100 is shipped with a mounting frame and installation accessories for indoor wall
ins
tallation. If the screws delivered with the mounting frame are not suitable for the wall
material in the installation location, use any appropriate screws to attach the frame.
CAB100 Installation Guide M212242EN-C
16
4
1
3
2
200 [7.9]
300 [12]
Ø
8 [0.31]
mm
[in]
Figure 7 CAB100A wall installation accessories
1 Hole for wall plug (4 pcs)
2 Mounting slot (2 pcs)
3 Wall plug (4 pcs)
4 Hex wood screw M6×40 DIN571 A2 (4 pcs)
1. Drill holes into the wall. Use the mounting frame as a guide.
2.
Place the wall plugs into the drilled holes.
Chapter 3 – Installing the enclosure
17
3. Attach the mounting frame to the wall with screws.
4. Lift the enclosure into place.
Hang the enclosur
e onto the frame by sliding the mounting studs on the back of the
enclosure into the mounting slots of the frame.
CAB100 Installation Guide M212242EN-C
18
/