Vaisala CAB100 User manual

M212242EN-C

Installation Guide

CMS Industrial Cabinet

C

AB100

PUBLISHED BY

Vaisala Oyj

Vanha Nurmijärventie 21, FI-01670 Vantaa, Finland

P.O. Box 26, FI-00421 Helsinki, Finland

+358 9 8949 1

Visit our Internet pages at w

ww.vaisala.com.

No part of this document may be reproduced,

published or publicly displa

yed in any form or by

any means, electronic or mechanical (including

photocopying), nor may its contents be modiﬁed,

translated, adapted, sold or disclosed to a third

party without prior written permission of the

copyright holder. Translated documents and

translated portions of multilingual documents are

based on the original English versions. In

ambiguous cases, the English versions are

applicable, not the translations.

The contents of this document are subject to

change without prior notice.

Local rules and regulations may vary and they

shall take precedence over the information

contained in this document. Vaisala makes no

representations on this document’s compliance

with the local rules and regulations applicable at

an

y given time, and hereby disclaims any and all

responsibilities related thereto.

This document does not create any legally

binding obligations for Vaisala towards customers

or end users. All legally binding obligations and

agreements are included exclusively in the

applicable supply contract or the General

Conditions of Sale and General Conditions of

Service of Vaisala.

This product contains software developed by

Vaisala or third parties. Use of the software is

governed by license terms and conditions

included in the applicable supply contract or, in

the absence of separate license terms and

conditions, by the General License Conditions of

Vaisala Group.

Table of contents

1. About this document.......................................................................................

5

1.1 Version information.............................................................................................5

1.2 Related manuals.................................................................................................. 5

1.3 Documentation conventions..............................................................................6

1.4 Trademarks...........................................................................................................7

2. Product overview.............................................................................................. 8

2.1 Overview of Vaisala CMS Industrial Cabinet CAB100..................................... 8

2.2 Basic features and options................................................................................. 9

2.2.1 CAB100A models........................................................................................ 10

2.2.2 CAB100B models.........................................................................................10

2.3 Physical structure and components..................................................................11

2.3.1 Enclosures.................................................................................................... 14

2.4 Regulatory compliances....................................................................................15

3. Installing the enclosure................................................................................. 16

3.1 Installing CAB100A with mounting frame...................................................... 16

3.2 Installing CAB100B with mounting frame.......................................................19

3.3 Enclosure ﬂanges..............................................................................................23

3.3.1 Leading cables through rubber ﬂange.................................................... 24

3.3.2 Leading cables through stainless steel ﬂange........................................ 25

4. Electrical installation..................................................................................... 27

4.1 Installation safety.............................................................................................. 27

4.1.1 ESD protection............................................................................................28

4.2 Connecting AC (mains) power........................................................................ 28

4.3 Connecting power over Ethernet to CAB100A..............................................32

4.4 Supplying power to external measurement device from CAB100B........... 32

5. Adding devices to CAB100A..................................................................... 35

5.1 Expanding PDT101 transmitter installation in CAB100A.............................. 35

5.2 Expanding safety barrier installation in CAB100A........................................38

5.3 Expanding galvanic isolator installation in CAB100A................................... 41

6. Adding devices to CAB100B..................................................................... 44

6.1 Adding PDT101 transmitters as new modules to CAB100B.........................44

6.2 Expanding PDT101 transmitter installation in CAB100B.............................. 50

6.3 Adding analog input channels to CAB100B.................................................. 56

6.3.1 Wiring and powering loop-powered measurement devices.................62

6.3.2 Wiring externally powered measurement devices.................................65

6.4 Adding safety barriers as new modules to CAB100B.................................. 69

6.5 Expanding safety barrier installation in CAB100B........................................78

6.6 Adding galvanic isolators as new modules to CAB100B............................. 85

6.7 Expanding galvanic isolator installation in CAB100B...................................93

6.8 Installing serial port server and Ethernet switch........................................ 100

7. Replacing devices.........................................................................................105

7.1 Replacing PDT101 transmitters in CAB100A and CAB100B....................... 105

7.2 Replacing DL4000 data loggers in CAB100A and CAB100B....................109

8. Maintenance..................................................................................................... 114

8.1 PDT101 calibration............................................................................................ 114

8.2 PDT101 adjustment........................................................................................... 114

8.3 Cleaning............................................................................................................. 115

Table of contents

1

9. Technical data..................................................................................................

116

9.1 CAB100 speciﬁcations..................................................................................... 116

9.1.1 Enclosure dimensions................................................................................118

9.2 Component speciﬁcations...............................................................................119

9.2.1 Vaisala Dierential Pressure Transmitter PDT101 speciﬁcations.......... 119

9.2.2 Vaisala DL4000 Universal Data Logger speciﬁcations......................... 121

9.2.3 Vaisala vNet PoE Data Logger Interface speciﬁcations....................... 123

9.2.4 Third-party component speciﬁcations................................................... 125

9.3 Spare parts and accessories...........................................................................126

Appendix A: Wiring diagrams.....................................................................128

A.1 CAB100A wiring diagrams.............................................................................

128

A.2 CAB100B wiring diagrams..............................................................................133

Appendix B: Layout diagrams.....................................................................138

B.1 CAB100A layout diagrams............................................................................. 138

B.2 CAB100B layout diagrams............................................................................. 143

Appendix C: Removing and recycling data logger battery.................149

Maintenance and calibration services........................................................ 151

Warranty............................................................................................................ 151

Technical support............................................................................................ 151

Recycling........................................................................................................... 151

CAB100 Installation Guide M212242EN-C

2

List of ﬁgur

es

Figure 1 Cabinet models CAB100A (small) and CAB100B (large)........................ 8

Figure 2 Main components inside CAB100A, PDT101 model with

serial port serv

er and 24 VDC power supply.............................................. 11

Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE......12

Figure 4 Main components inside CAB100B, mixed model with

PDT101s, analog input channels, and safety barriers............................... 13

Figure 5 CAB100A enclosure dimensions................................................................... 14

Figure 6 CAB100B enclosure dimensions....................................................................14

Figure 7 CAB100A wall installation accessories........................................................ 17

Figure 8 CAB100B wall installation accessories.........................................................21

Figure 9 Stainless steel ﬂange........................................................................................25

Figure 10 CAB100A enclosure dimensions..................................................................118

Figure 11 CAB100B enclosure dimensions.................................................................. 119

Figure 12 Wiring diagram for CAB100A PDT101 voltage model with

serial port server and 24 VDC power supply...........................................128

Figure 13 Wiring diagram for CAB100A PDT101 voltage model with

vNet PoE............................................................................................................ 129

Figure 14 Wiring diagram for CAB100A analog channel model with

serial port server and 24 VDC power supply...........................................130

Figure 15 Wiring diagram for CAB100A safety barrier model with

serial port server and 24 VDC power supply............................................131

Figure 16 Wiring diagram for CAB100A galvanic isolator model with

serial port server and 24 VDC power supply...........................................132

Figure 17 Wiring diagram for CAB100B PDT101 model...........................................133

Figure 18 Wiring diagram for CAB100B analog channel model with

loop-powered measurement devices........................................................134

Figure 19 Wiring diagram for CAB100B analog channel model with

externally powered measurement devices...............................................135

Figure 20 Wiring diagram for CAB100B safety barrier model...............................136

Figure 21 Wiring diagram for CAB100B galvanic isolator model......................... 137

Figure 22 Main components inside CAB100A, PDT101 model with

serial port server and 24 VDC power supply...........................................138

Figure 23 Main components inside CAB100A, PDT101 model with vNet PoE... 139

Figure 24 Main components inside CAB100A, analog channel model

with serial port server and 24 VDC power supply.................................140

Figure 25 Main components inside CAB100A, safety barrier model

with serial port server and 24 VDC power supply.................................. 141

Figure 26 Main components inside CAB100A, galvanic isolator

model with serial port server and 24 VDC power supply.................... 142

Figure 27 Main components inside CAB100B, mixed model with

PDT101s, analog input channels, and safety barriers.............................143

Figure 28 Main components inside CAB100B, PDT101 model............................... 144

Figure 29 Main components inside CAB100B, analog channel model................145

Figure 30 Main components inside CAB100B, mixed model with

PDT101s and safety barriers..........................................................................146

Figure 31 Main components inside CAB100B, safety barrier model....................147

Figure 32 Main components inside CAB100B, galvanic isolator model..............148

List of ﬁgur

es

3

List of tables

Table 1 Document versions (English).............................................................................5

Table 2 Related manuals.................................................................................................... 5

Table 3 CAB100 c

onﬁguration options.......................................................................... 9

Table 4 Enclosure ﬂanges and recommended use................................................... 23

Table 5 CAB100 operating environment.................................................................... 116

Table 6 CAB100 powering speciﬁcations................................................................... 116

Table 7 CAB100 mechanical speciﬁcations............................................................... 116

Table 8 CAB100 environmental compliance..............................................................117

Table 9 CAB100 EMC compliance.................................................................................118

Table 10 PDT101 models.................................................................................................... 119

Table 11 PDT101 measurement performance.............................................................. 119

Table 12 PDT101 operating environment..................................................................... 120

Table 13 PDT101 compliance........................................................................................... 120

Table 14 PDT101 inputs and outputs...............................................................................121

Table 15 PDT101 mechanical speciﬁcations..................................................................121

Table 16 DL4000 general speciﬁcations...................................................................... 121

Table 17 DL4000 memory speciﬁcations....................................................................122

Table 18 DL4000 recording span.................................................................................. 123

Table 19 DL4000 current loop and voltage inputs...................................................123

Table 20 vNet operating environment..........................................................................123

Table 21 vNet inputs and outputs..................................................................................123

Table 22 vNet mechanical speciﬁcations.....................................................................124

Table 23 vNet general speciﬁcations............................................................................ 124

Table 24 Power supply module product information...............................................125

Table 25 Circuit breaker product information.............................................................125

Table 26 Safety barrier product information.............................................................. 125

Table 27 Galvanic isolator product information.........................................................125

Table 28 Serial port server product information........................................................126

Table 29 Ethernet switch product information.......................................................... 126

Table 30 CAB100 spare parts and accessories...........................................................126

CAB100 Installation Guide M212242EN-C

4

1. About this document

1.1

Version information

This document provides installation instructions and product speciﬁca

tions for Vaisala CMS

Industrial Cabinet CAB100.

Table 1 Document versions (English)

Document code Date Description

M212242EN-C December 2020 New chapters in this revision:

• Supplying po

wer to external measurement device from CAB100B

(page 32)

• Wiring externally powered measurement devices (page 65)

Updated chapters:

• Wiring and powering loop-powered measurement devices

(page 62)

• Vaisala Dierential Pressure Transmitter PDT101 speciﬁcations

(page 119)

• CAB100B wiring diagrams (page 133) (wiring diagram for externally

powered devices added)

M212242EN-B June 2020 New chapters in this revision:

•

All chapters describing the small cabinet model CAB100A

• Enclosure ﬂanges (page 23)

Updated chapters:

• Installation safety (page 27)

• Installing serial port server and Ethernet switch (page 100)

• Spare parts and accessories (page 126)

M212242EN-A October 2019 First version.

1.2 Related manuals

Table 2 Related manuals

Document code Name

M212262EN Vaisala CMS Industrial Cabinet CAB100 Assembling Analog Channel Terminal Block

T

echnical Note

M212294EN Vaisala CMS Industrial Cabinet CAB100 Wiring Diagrams Technical Reference

M212284EN Vaisala CMS Industrial Cabinet CAB100 Quick Guide

M211284EN Vaisala Dier

ential Pressure Transmitter PDT101 Quick Guide

M211247EN Vaisala HUMICAP

â

Humidity and Temperature Transmitter Series HMT120 Quick Guide

Chapter 1 – About this document

5

Document code Name

M211244EN Vaisala HUMICAP

â

Humidity and Temperature Transmitter Series HMT120 User Guide

M210566EN Vaisala HUMICAP

â

Humidity and Temperature Transmitter Series HMT330 User Guide

M010056EN Vaisala HUMICAP

â

Humidity and Temperature Transmitter Series HMT360 User's Guide

M210483EN Vaisala Transmitter Series HMT360 Safety Guide

M211975EN Vaisala viewLinc Enterprise Server Version 5.0 User Guide

M211655EN Vaisala vNet PoE Network Interface Quick Start Guide

M211700EN Vaisala vNet PoE Network Interface User's Guide

90000687-88 DIGI PortServer

â

TS Family Quick Start Guide

158962 / 900260

2300

Stahl 9001 Series Single-channel Safety Barrier Operating Instructions

S-SM-9160-06-

en-09

/2015

Stahl Type 9160/9163 Transmitter Supply Unit/Isolating Repeater Safety Manual

Documentation by third-party instrument manufacturers is provided as is.

1.3 Documentation conventions

Warning alerts y

ou to a serious hazard. If you do not read and follow

instructions carefully at this point, there is a risk of injury or even death.

WARNING!

Caution warns you of a potential hazard. If you do not read and follow

instructions carefully at this point, the product could be damaged or important data

could be lost.

CAUTION!

Note highligh

ts important information on using the product.

Tip giv

es information for using the product more eciently.

CAB100 Installation Guide M212242EN-C

6

Lists tools needed to perform the task.

Indicates that you need to take some notes during the task.

1.4 Trademarks

Vaisalaâ is a r

egistered trademark of Vaisala Oyj.

HUMICAPâ is a registered trademark of Vaisala Oyj.

DIGI PortServerâ is a registered trademark of DIGI International Inc.

All other product or company names that may be mentioned in this publication are trade

names, trademarks, or registered trademarks of their respective owners.

Chapter 1 – About this document

7

2. Product overview

2.1 Overview of Vaisala CMS Industrial

Cabinet C

AB100

Vaisala CMS Industrial Cabinet CAB100 is an instrument cabinet designed to integrate

de

vices for measuring humidity, temperature, dierential pressure, and other parameters.

Combined with the Vaisala viewLinc Continuous Monitoring System, CAB100 is an

integrated solution for real-time monitoring of cleanrooms and industrial applications in

multiple industries.

CAB100 is available in 2 models, CAB100A (small enclosure) and CAB100B (large enclosure).

The cabinets can be conﬁgured according to application requirements, with options for

dierential pressure transmitters, analog input channels for the connection of remote

transmitters, and safety barriers or galvanic isolators for hazardous areas, used with

intrinsically safe devices.

Figure 1 Cabinet models CAB100A (small) and CAB100B (large)

CAB100 Installation Guide M212242EN-C

8

2.2 Basic features and options

Table 3 CAB100 c

onﬁguration options

Property Description/Value

Cabinet size

(H × W × L

)

CAB100A: 200 × 300 × 400 mm (7.87 × 11.81 × 15.75 in)

CAB100B: 200 × 500 × 600 mm (7.87 × 19.69 × 23.62 in)

Powering Power supply:

•

Within cabinet: 24 VDC / 2.5 A

• To cabinet: 110 ... 240 VAC

Power over Ethernet (with loop power, without fan)

1)

Dierential pr

essure 1 ... 12 pcs, ±60 Pa or ±0.25 in H

2

O

Analog input channels 4 ... 32 channels, 4 ... 20 mA

Safety barrier 1 ... 16 pcs, 1 barrier per channel

Galvanic isolator 1 ... 12 pcs, 1 isolator per channel

Ethernet communication CAB100A: Vaisala vNet Power over Ethernet Data Logger Interface, with PoE

option via R

J45 connector

CAB100B: Up to 2 serial-to-Ethernet devices via RJ45 (DIGI PortServer TS4)

Ethernet Ethernet switch, +4 PoE IEEE 802.3af/at

Standards

EN/IEC61326-1 (Basic electromagnetic environment)

2)

EN5

5032 Class B

IEC/UL/EN 61010-1

3)

IP66/NEMA 4 (CAB100B) / IP54 (CAB100A)

Safety listed in USA and Canada

4)

1) PoE is available for CAB100A PDT101 model only.

2)

Excluding CAB100 analog input channels, which are not surge protected.

3) UL listing pending.

4) Safety listing pending.

More information

‣

C

AB100 speciﬁcations (page 116)

‣

Component speciﬁcations (page 119)

‣

Spare parts and accessories (page 126)

Chapter 2 – Product overview

9

2.2.1 CAB100A models

CAB100A is available in 4 pr

e-conﬁgured models. There are 2 communication interface

options for CAB100A: serial port server (for all models) or the Vaisala vNet PoE data logger

interface (option for PDT101 model only).

CAB100A model Maximum number of measurement devices per model

PDT101 model 4 PDT101 transmitters

Analog channel model 4 analog input channels

Safety barrier model 4 safety barriers

Galvanic isolator model 4 galvanic isolators

More information

‣

C

AB100A layout diagrams (page 138)

2.2.2 CAB100B models

CAB100B is available in 4 pr

e-conﬁgured models. The communication interface in all

CAB100B models is a multiport serial port server.

CAB100B model Maximum number of measurement devices per model

PDT101 model 16 PDT101 transmitters

Analog channel model 32 analog input channels

Safety barrier model 16 safety barriers

Galvanic isolator model 12 galvanic isolators

In addition to the above, mixed CAB100B models are available, with limitations. Contact

your Vaisala sales representative for details. For an example conﬁguration, see Figure 4

(page 13).

More information

‣

CAB100B layout diagrams (page 143)

CAB100 Installation Guide M212242EN-C

10

2.3 Physical structure and components

1

5

6

4

7

8

3

910

2

Figure 2 Main components inside CAB100A, PDT101 model with serial port server and 24 VDC

po

wer supply

1 Mounting clamp for DL4000 data logger

2 DL4000 data logger

3 PDT101 transmitters (4 pcs)

4 Cover plate

5 24 VDC fuses T2.5A, 5 × 20 mm (2 pcs)

6 110 … 240 VAC mains input and grounding point (under cover plate)

7 Circuit breaker and power supply module

8 Grounding terminal block

9 Serial port server

10 Mounting clamp for serial port server

Chapter 2 – Product overview

11

1

3

2

5

4

Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE

1 PDT101 transmitters (4 pcs)

2 vNet PoE data logger interface

3 DL4000 data logger

4 Protective label. R

emove before installation.

5 Grounding terminal block

CAB100 Installation Guide M212242EN-C

12

5

6

1

7

9

10

12

16

4

8

2

3

14

11

13

15

Figure 4 Main components inside CAB100B, mixed model with PDT101s, analog input channels,

and saf

ety barriers

1 Cable duct for intrinsically safe connections

2 Safety barriers (8 pcs)

3 Terminal block for analog input channels

4 Holders for tubing (3 pcs)

5 PDT101 transmitters (4 pcs)

6 DL4000 data loggers (6 pcs)

7 Serial port servers (2 pcs)

8 Ethernet switch

9 24 VDC power block

10 24 VDC fuses T2.5A, 5 × 20 mm (2 pcs)

11 Cover plate

12 Circuit breaker and power supply module

13 110 … 240 VAC mains input (under cover plate)

14 Cable strain relief

15 Grounding terminal block

16 Partition plate separating intrinsically safe and non-intrinsically safe connections

Chapter 2 – Product overview

13

For more layout diagrams of CAB100 c

onﬁguration options, see CAB100A layout

diagrams (page 138) and CAB100B layout diagrams (page 143).

2.3.1 Enclosures

400 [15.74]

207.6 [8.17]

202.1 [7.96]

300 [11.81]

418 [16.5]

mm

[in]

Figure 5 CAB100A enclosure dimensions

600 [23.62]

500 [19.69]

206 [8.11]

618 [24.33]

mm

[in]

Figure 6 CAB100B enclosure dimensions

The CAB100A enclosure is made of aluminium, and has IP54 rating. The CAB100B enclosure

is made of stainless steel, and has IP66/NEMA 4 rating.

1)

1) The IP ratings apply only when using the factory-installed top and bottom ﬂanges in the enclosures.

CAB100 Installation Guide M212242EN-C

14

There are ﬂanges f

or cable lead-through on the top and bottom of the enclosures. The top

ﬂange of both small and large cabinet is made of rubber. Stainless steel and rubber ﬂange

models are available to order for the bottom of the cabinet.

The enclosures come with a mounting frame for easy installation.

More information

‣

Installing CAB100A with mounting frame (page 16)

‣

Installing CAB100B with mounting frame (page 19)

‣

Enclosure ﬂanges (page 23)

‣

CAB100 speciﬁcations (page 116)

2.4 Regulatory compliances

This product complies with the following electromagnetic compatibility and safety

s

tandards:

• EN/IEC 61326‑1: Basic electromagnetic environment.

2)

EN 55032 Class B.

• EN/UL/IEC 61010‑1: Safety requirements for electrical equipment for measurement,

control, and laboratory Use – Part 1: General requirements.

800226

2) Excluding CAB100 analog input channels, which are not surge protected.

Chapter 2 – Product overview

15

3. Installing the enclosure

3.1

Installing CAB100A with mounting

frame

• 4‑mm Allen k

ey

• 10-mm wrench

• Drill and 8-mm drill bits for making the installation holes

• Spirit level

For safety reasons, do not carry out installations alone. Safe installation

requires at least 2 people.

CAUTION!

CAB100 analog input channels are not surge protected. Therefore, note the

f

ollowing:

• The analog input channel wiring must not exceed 30 meters.

• The wiring must not come from outside the building where CAB100 is installed.

If CAB100 cannot be installed in an environment that meets the above criteria, use a

suitable surge protection device that has been installed following local regulations.

CAUTION!

Do not drill holes in the backplate or the enclosure. Drill shavings may

damage the equipmen

t inside the cabinet.

CAUTION!

CAB100 is shipped with a mounting frame and installation accessories for indoor wall

ins

tallation. If the screws delivered with the mounting frame are not suitable for the wall

material in the installation location, use any appropriate screws to attach the frame.

CAB100 Installation Guide M212242EN-C

16

4

1

3

2

200 [7.9]

300 [12]

Ø

8 [0.31]

mm

[in]

Figure 7 CAB100A wall installation accessories

1 Hole for wall plug (4 pcs)

2 Mounting slot (2 pcs)

3 Wall plug (4 pcs)

4 Hex wood screw M6×40 DIN571 A2 (4 pcs)

1. Drill holes into the wall. Use the mounting frame as a guide.

2.

Place the wall plugs into the drilled holes.

Chapter 3 – Installing the enclosure

17

3. Attach the mounting frame to the wall with screws.

4. Lift the enclosure into place.

Hang the enclosur

e onto the frame by sliding the mounting studs on the back of the

enclosure into the mounting slots of the frame.

CAB100 Installation Guide M212242EN-C

18

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