0312
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions
for future reference.
Instruction Manual
1100W Automatic Pressure Pump
+ Integrated Pressure Head
Model: YW1100PP
TABLE OF CONTENTS
WARRANTY………………………………………….
INTRODUCTION ………………………………………
SPECIFICATIONS……………………………………..
KNOW YOUR PRODUCT ……………………………….
PACK CONTENTS…………………………………….
ELECTRICAL SAFETY ………………………………….
DESCRIPTION OF SYMBOLS……………………………
GENERAL SAFETY INSTRUCTIONS……………………….
ADDITIONAL SAFETY INSTRUCTIONS FOR PUMPS………….
SET-UP & INSTALLATION……………………………...
OPERATION………………………………………….
MAINTENANCE ………………………………………
SPARE PARTS ……………………………………….
TROUBLESHOOTING ………………………………….
2
3
3
4
4
5
6
7
8
9
14
16
16
17
1
2
2 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 24 months from the original date of purchase
and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in
accordance with the terms of this warranty. Warranty excludes consumable parts, for example:
o-rings, bearing, seals, gaskets, filter, filter cover and accessories.
WARNING
The following actions will result in the warranty being void.
Professional, Industrial or high frequency use.
If the tool shows signs of damage or defects caused by or resulting from abuse, accidents
or alterations.
If the tool is disassembled or tampered with in any way.
YardWorks
Australia/New Zealand (Head Office)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
•
•
•
OW11
WARRANTY
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER
TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO
YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT.
PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR
CUSTOMER SERVICE HELPLINE:
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if
the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty,
however, where you have suffered any additional direct loss as a result of a defective product
you may be able to claim such expenses by contacting our customer service helpline above.
`
Australia 1800 069 486
New Zealand 0508 069 486
INTRODUCTION
Congratulations on purchasing the YARDWORKS 1100W Automatic Pressure Pump + Integrated
Pressure Head.
We aim to provide quality products at an affordable price. Before using, it is most important that
you read and follow the instructions in this manual, even if you feel you are quite familiar with
this type of product.
This product has been designed for numerous water transfer applications.
These include draining flooded laundries, bathrooms, basements or garages, emptying rainwater
tanks, pools and spas, emptying garden ponds and transferring water for domestic irrigation.
Input Voltage: 220 - 240V ~50Hz
Input Power: 1100W
Max. Lift: 8m
Max. Head: 45m
Max. Flow Rate: 4,600 litres/hour
Max. Particle Size: 5mm
Min. Water Temp: 0°C
Max. Water Temp: 35°C
Inlet/Outlet Size: 25.4mm (1")
Power Cable Length: 1.5m
IP Rating: IPX8
Weight: 10.52kg
SPECIFICATIONS
3
55
Max. Head
30
35
40
45
50
10
15
20
25
Flow rate (l/h)
0
5
KNOW YOUR PRODUCT
1. Discharge Outlet
2. Filter Cover
3. Suction Inlet
4. Pump Housing
5. Drain Screw
6. LCD Display Panel
7. Handle
8. Filter
9. Non Return Valve
10. Filter Cover Spanner
11. 25.4mm (1") Male Threaded Hose Adaptor
12. 25.4mm (1") Male Double Ended Adaptor
1 x Pressure Pump + Integrated Pressure Head (YW1100PP)
1 x Filter Cover Spanner
1 x Instruction Manual
1 x 25.4mm (1") Male threaded hose adaptor
1 x 25.4mm (1") Male double ended adaptor
2
PACKED CONTENTS
4
6
7
1
8
9
Note: Recommended items below are not included and are readily available from your local Bunnings store.
1 x Suitable hose/tube/pipe
1 x 25.4mm (1") Male threaded adaptor
Teflon tape
FITTINGS AND TOOLS REQUIRED FOR INSTALLATION
3
4
5
10
WARNING! THIS PRODUCT IS NOT SUITABLE FOR USE WITH DRINKING(POTABLE) WATER.
11 12
ELECTRICAL SAFETY
WARNING! When using mains-powered equipment, basic safety precautions, including the following,
should always be followed to reduce risk of fire, electric shock, personal injury and material damage.
Read and understand the manual prior to operating this pump.
Save these instructions and other documents supplied with this pump for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds to
the voltage on the rating plate.
Note: The supply of 230V and 240V on Yardworks pumps are interchangeable for Australia and New Zealand.
This pump is earthed in accordance with AS/NZS 60335-2-41.
Note: The power outlet used for the water pump is recommended to be protected by a 30mA residual current device
or earth leakage circuit breaker.
If the power outlet is external, ensure that it is weather proof. If the supply cord is damaged, it must be replaced by
an electrician or a power tool repairer to avoid a hazard.
The water pump has a built-in thermal protection overload switch. The water pump stops if an overload occurs. The
motor restarts automatically after it has cooled down.
Using an extension lead
Always use an approved extension lead suitable for the power input of this product. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable
for the power input of this product or which is damaged or defective may result in a risk of fire and electric shock.
5
DESCRIPTION OF SYMBOLS
V Volts Hz Hertz
~
Alternating current W Watts
/min Revolutions or
n
o No load speed
reciprocation per minute
l Litres ºC Degrees celsius
p/hr Per hour kPa Pressure rating (kilopascals)
bar Pressure rating F Insulation class
PVC Polyvinyl chloride IP44 Ingress protection from water
Regulator compliance mark Warning
Read instruction manual
6
GENERAL SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
1) WORK AREA
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate pumps in explosive atmospheres, such as in the presence of flammable liquids,
gases, or dust. Pumps create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a pump. Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Pump plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded) pumps. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the pump. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
d) When operating a pump outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a pump. Do not use a
pump while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating pumps may result in serious personal injury.
b) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying pumps
with your finger on the switch or plugging in pumps that have the switch on invites accidents.
c) Remove any adjusting key or wrench before turning the pump on. A wrench or a key left attached to a
rotating part of the pump may result in personal injury.
d) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
4) PUMP USE AND CARE
a) Disconnect the plug from the power source before making any adjustments, changing accessories,
or storing pumps. Such preventive safety measures reduce the risk of starting the pump accidentally.
b) Maintain pumps. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may affect the pumps operation. If damaged, have the pump repaired before
use. Many accidents are caused by poorly maintained pumps.
c) Use the pump, accessories and tool bits etc., in accordance with these instructions and in the manner
intended for the particular type of pump, taking into account the working conditions and the work to
be performed. Use of the pump for operations different from intended could result in a hazardous situation.
5) SERVICE
a) Have your pump serviced by a qualified repair person using only identical replacement parts. This
will ensure that the safety of the pump is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard.
7
ADDITIONAL SAFETY INSTRUCTIONS FOR PUMPS
Caution: Not intended for cleaning and other maintenance of swimming pools.
WARNING! This product is intended for pumping water in a Home Domestic application. Do not use it
for corrosive, abrasive, explosive or dangerous liquids. Fluids other than water will damage the water pump
and/or create a fire hazard.
This appliance is not intended for use by person (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
•Ensure the water pump is disconnected from mains power when installing.
•Do not install or operate the water pump in an explosive environment or near flammable material.
•Do not operate the water pump without liquid.
•Do not run the water pump dry.
WARNING! The water pump together with associated pipework operate under pressure. Do not
disconnect water pump or pipework until internal pressure has been released. Failure to do this could
result in personal injury and damage to property.
•Avoid inserting hands into the inlets/outlets of the water pump while it is connected to mains power.
•Before using the water pump, always inspect it visually. Do not use the pump if it is cracked and/or damaged.
If the water pump is damaged, contact Yardworks customer service.
•The water pump has a built-in thermal protection overload switch. The water pump stops if an overload occurs.
The motor restarts automatically after it has cooled down. The pump must not be used when people are in
the water.
Never work or perform maintenance on the pump without first making sure it has been disconnected from the
mains power.
Pollution of the liquid could occur due to leakage of lubricants.
Important: Avoid inserting hands into the mouth of the pump if it is connected to the mains. The electrical
connection must always be made in a dry area. Make sure that electrical connections are protected from
inundations. Protect the plug and the power cable from heat, oil or sharp edges. If damaged, the power cable must
be replaced by a qualified electrician.
8
SET-UP & INSTALLATION
Positioning the Hose or Pipe
Position the input hose or pipe so that it rises from the water drawing source to the pump. Avoid positioning the
input hose or pipe higher than the pump, as this would delay the escape of air bubbles from the input hose or pipe
and impede the priming process (see section ‘starting the pump’ for description on priming the pump) (Fig. 1-2).
mm051mm051
WATER TANK
GATE VALVE IN-LINE
FILTER
NON-RETURN
VALVE
(optional)
UNION COUPLING
SUCTION LINE
FIRM BASE
DISCHARGE
OUTLET
COMMON CONNECTION WITH TANK BASE LEVEL WITH WATER PUMP
SOLID STRUCTURE
150mm
WATER TANK
GATE VALVE
IN-LINE
FILTER
NON-RETURN
VALVE
(optional)
UNION COUPLING
SUCTION LINE
FIRM BASE
DISCHARGE
OUTLET
COMMON CONNECTION WITH TANK BASE BELOW WATER PUMP
150mm
SOLID STRUCTURE
Fig. 1
Fig. 2
9
SET-UP & INSTALLATION (cont.)
Suction Inlet
Connecting Hose or Pipe to the Suction Inlet
1. Remove the plastic protection cover from the suction inlet (3) (Fig. 3).
Note: The YW1100PP has an integrated non-return valve fitted to the inlet strainer.
Note: Teflon tape (not included) is required on threads to ensure a water tight seal and prevent any leakage.
2. Insert a 25.4mm (1’’) male threaded hose adaptor (not included) into the
suction inlet (5) (Fig. 4).
3. Securely attach the input hose or pipe to the other end of the 25.4mm (1’’)
male threaded hose adaptor (not included) (Fig. 5). Ensure you have the correct
diameter hose or pipe that is compatible with your water drawing source.
Note: The input hose or pipe you are using must have a minimum diameter of
25.4mm (1’’). A diameter of 32mm (11/4’’) is recommended for suction heights
exceeding 5 metres.
Note: Ensure the input hose or pipe is not restricted in anyway and no pressure is obstructing the input hose or
pipe when the pump is in operation.
Fig. 3
Fig. 4
Fig. 5
10
SET-UP & INSTALLATION (cont.)
Discharge Outlet
Connecting Hose or Pipe to the Discharge Outlet
Caution: Only use the supplied 25.4mm ("1") male threaded hose adaptor or an adaptor similar size & dimensions
or damage may occur to the pump.
1. Remove the plastic protection cover from the discharge outlet (1) pump
housing (Fig. 6).
Note: Teflon tape (not included) is required on threads to ensure a water tight
seal and prevent any leakage.
2. Insert the supplied 25.4mm (1") male threaded hose adaptor (11) onto the
discharge outlet (1) (Fig. 7). Securely attach the output hose to the other end.
Ensure you have the correct diameter of hose or pipe if using the supplied
25.4mm (1") male double ended adaptor (12), that is compatible with your
water discharge application.
Note: The input hose or pipe you are using must have a minimum diameter
of 19mm (3/4”).
Note: Ensure the discharge hose or pipe is not restricted in anyway and no pressure is obstructing the hose or
pipe when the pump is in operation.
Priming Guide
The constant pressure pump is the heart of the system. Sometimes the constant pressure pump will be on but
not moving any water. Constant Pressure pumps are designed to pump water and can handle a small amount of
air in the system. If too much air enters the system, the pump may fail to move water or "Loose the Prime". Air
can enter the system in many ways. It is important to determine why the pump lost its prime before you try to get
it circulating again or you may not succeed.
Be sure to keep the O-Ring on the Filter cover lubricated with “petroleum jelly” to help the lid seal correctly and
to allow easier removal of the lid. When the pump is operating correctly the pump lid is under suction and the
pump will naturally squeeze the lid tight. It is important NOT to over tighten the pump lid or removal will be
difficult. When the pump is operating correctly, it will appear as though there is NO water in the pump. What
you are viewing is 100% water in the pump basket and no air. With no air bubbles swirling and only water, it
appears as if the filter is empty.
Fig. 6
Fig. 7
11
SET-UP & INSTALLATION (cont.)
Priming
1. Ensure all outlet discharge devices (such as taps and trigger nozzles) are in the
fully open position, to allow all the air in the system to escape.
2. Remove transparent filter cover (2) by turning it anti-clockwise using the filter
cover spanner (10) (Fig. 8).
3. Remove filter (8) together with the non-return valve (9). Use two hands to
remove as it can stick. When removed place on a clean surface as any dirt
around the filter (8) and non-return valve (9) may prevent effective seal and
correct operation. Slowly fill the pump housing with water until full (Fig.9) (it
should take approx. 3 liters to fill the pump to the required level).
CAUTION: Care is to be taken when removing filter (8) and non-return valve (9)
from pump as they can separate.
Note: If less than 2.5 liters enter the pump this means there is an air lock in the pump, ensure that all discharge
devices are fully open to allow air to dispel from the pump housing.
4. Re-fit the filter (8) together with the non-return valve (9). Push in firmly. Re-fit and tighten the filter cover (2).
Note: O-ring seal on filter cover (2) may dislodge when removing from pump, ensure proper fitment as this may
prevent effective seal and correct operation.
5. Open the gate valve to allow water to flow from your tank to the pump.
6. Turn on the constant pressure pump (refer to instruction manual page 14 OPERATION, for procedure).
7. It may take a few minutes for the pump to completely prime.
Note: Do not let the pump run for longer than about 20-30 minutes without water circulation or overheating
may occur.
8. Once the pump has achieved circulation, some air may still be in the pump when the discharge device is opened.
9. Close the discharge device and let the pump pressurize.
10. The pump will automatically shutoff once it is fully pressurized.
Note: If the pump starts to turn on and off check inlet and out let plumbings and fittings to ensure there are no
visible leaks and repeat the above process.
Fig. 8
Fig. 9
12
SET-UP & INSTALLATION (cont.)
13
Factors that affect the pumps ability to prime:
1. Pump Location
a) The further the pump is from the tank the harder it is for the pump to prime, it may take extra time to remove air
out of the suction line and/or cause air pockets in the suction line.
b) The higher the pump is from the tank water level, the harder it is for the pump to prime as it needs to lift the
water up to the pump.
2. Air Leaks -
a) If there are any air leaks in the plumbing (suction and discharge) it will be more difficult to prime.
b) If the pump lid and O-Ring are not installed correctly or if they have cracks or are worn, it will be harder to regain
the prime.
3. Tank Water Level - If the water level is low in the tank, the pump will not be able to prime correctly.
Factors that may cause the pump to loose it's prime:
Check your setup
a) Is their sufficient water in the water tank to fully submerge the tank outlet?
b) Are suction and discharge lines as straight as possible?
c) Is the gateway valve in the open position?
d) Has the pre-filter with non-return valve been fitted correctly?
e) Is the pump pre-filter lid on tight and is the O-Ring installed and lubricated?
f) Are there any breaks or leaks on the suction plumbing, has Teflon tape been used on the threads?
g) Are there signs of small water leaks in the inlet or discharge plumbing?
Connections to Pump
Keep suction and discharge lines as straight as possible to minimize friction losses. Make minimum use of elbows and
fittings, which substantially increase friction loss. If elbows are necessary, use the long-radius type to minimize
friction loss.
Suction lines
To avoid air pockets which could affect pump priming, the suction line must be as short and direct as possible. When
operation involves a suction lift, the line must always slope upward to the pump from the source of the liquid being
pumped; if the line slopes down to the pump at any point along the suction run, air pockets will be created.
14
OPERATION
Turning the Pump On and Off
Note: When the pump is fully primed and air is flushed out of the suction cycle, the
pump is ready to operate. The pump may take several minutes to fully prime air from
the suction line and inside the pump.
1. Plug in and turn on the mains power (Fig. 10).
2. You can select one of the four operating modes using the MODE button as shown. Fig. 10
Operation Function LCD Control Panel Programming
1. Standby Mode As soon as the mains power is turned on the
pump will automatically go into standby mode.
2. Automatic Mode
Automatic mode enables
the pump to turn on/off
to ensure maximum
pressure is maintained.
Depress the 'MODE' button once. The following screen
will appear with 'PL' on bottom right corner of the screen.
This shows on the initial start up that the pump is
pressurizing at the inlet and outlet.
P- The pump is pressurizing at the outlet
L- The pump is pressurizing at the inlet
This shows the pump is only pressurizing at
the outlet.
This shows the pump is only pressurizing
at the inlet.
The pump is unable to pressurize due to air leak
either at inlet and/or outlet.
Check for hose leakage or any fittings that might
be loose.
a)
b)
c)
d)
Operation Function LCD Control Panel Programming
3. Time Mode
Preset the timer for the
pump to turn on and off
at certain times - outside
those times it will be on
automatic.
Depress the 'MODE' button twice and this screen
will appear.
Press the 'SET' button, enter time by pressing SET (+)
to increase the number and MODE (-) to decrease. Then
press CHECK to save the time.
i. To set the 'timer on' time
Press the 'SET' button, enter 'ON' time by pressing SET
(+) to increase the number and MODE (-) to decrease.
Then press CHECK to save the time.
ii. To set the 'timer off' time
Press the 'SET' button, enter 'Off' time by pressing SET
(+) to increase number and MODE (-) to decrease. Then
press CHECK to save the time.
a)
b) Setting the current time
c) Setting the timer
d)
e)
f)
This screen appears after the timer has been set for
around 5 to 10 seconds.
This screen appears after the screen above goes off. It
shows the time left till the pump turns on next. Then it
will show a count down for the time left till the pump
turns off.
OPERATION (cont.)
15
Operation Function LCD Control Panel Programming
The pump will be running constantly regardless
whether there's water or if the pump has
reached maximum pressure.
This mode is not recommended as it may
damage the motor.
4. Ever-on Mode
16
OPERATION (cont.)
Storing the Pump
Before storing the pump, it is recommended to empty the pump body of any water.
Turn the drain screw (5) anti-clockwise and remove from the pump body. This will
drain any excess water. Replace the drain screw (5) (Fig. 12).
Note: Ensure the gate valve on your water tank is not left open as this will allow
water to drain from the tank. Fig. 12
MAINTENANCE
In ordinary conditions, this pump does not require any maintenance.
Make sure the pump is disconnected from electric power supply before performing maintenance operation.
Cleaning the pump body
Use a moist cloth to wipe down the pump body (5). Allow to dry thoroughly before storing in a dry location that is
protected from bad weather conditions.
If the pump is not going to be used for a long period of time, it is advisable to rinse with water. Ensure the pump
is completely dry before storing.
Filter Cover SPYW1100PP-01
O-Ring SPYW1100PP-02
Filter SPYW1100PP-03
Fan SPYW1100PP-47
Filter Cover Spanner SPYW1100PP-62
SPARE PARTS
TROUBLE SHOOTING
Symptom Possible Cause Suggested Solution
Motor does not run There is no power reaching the pump,
the LCD is not illuminated
Check the mains power outlet, ensure that the
electrical plug of the pump has been correctly
inserted
The motor thermal overload
protection is activated
Determine the cause of the problem and press
the Restart button for 5 seconds or wait for the
motor to cool down and then restart the pump
The pump doesn’t build enough
pressure to operate
Check the suction line connections for air leaks and
tighten or fix where found
Check the water source tank has water in it
Ensure gateway valve is fully opened
The pump has reached cut-out pressure Open valves on outlet to release water
The motor runs but the
pump is not pumping
water
The pump is sucking air Verify the joints are sealed tightly
The pump is not primed Fill the pump with water for it to finish priming
Ensure PCB is set to auto or ever
run mode
Refer page 14 for operation instructions
The pump does not
produce adequate
pressure
Incorrect assembly leads to air and
water leakage in the suction and
discharge lines
Ensure the suction and discharge lines are the
correct length and all assembly instructions are
adhered to
Pump turns on & off
constantly
Air leak in the suction line Check the suction line connections for air leaks
and tighten or fix where found
Has not used the YardWorks supplied
outlet adaptors
Replace with YardWorks supplied outlet adaptor
17
The pump or discharge outlet
is blocked
Check the pump and discharge outlet for any
foreign matter and remove if found
Not enough water in tank Fill water tanks
Electrical fault with the pump Contact YARDWORKS Customer Service
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