Handy Home Products 61363-0 User manual

16540

STOP!

Call Us First!

DO NOT RETURN TO STORE.

For immediate help with assembly or product information

call our toll free number:

1-800-221-1849

or email:

customerservice@handyhome.com

Our staff is ready to provide assistance

April through October M-F 8:00 AM to 7:00 PM EST

Saturday 8:30 AM to 4:30 PM EST

November through March M - F 8:00 AM to 5:00 PM EST

(This page intentionally left blank.)

04/15/2019

KEEP THIS MANUAL FOR FUTURE REFERENCE

ACTUAL FLOOR SIZE IS 120" x 92-1/2" (304,8 x 235 cm)

MONARCH 10' x 8' (305 x 244 cm)

ASSEMBLY MANUAL

MARCO SERIES

16540

BEFORE YOU BEGIN

IMPORTANT!

READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.

- CUSTOMER SERVICE -

Call: 1-800-221-1849 email: [email protected]

• BUILDING RESTRICTIONS AND APPROVALS

Be sure to check with local building department and homeowners association for specic restrictions and/ or requirements before building.

• ENGINEERED DRAWINGS

Contact our Customer Service Team if engineered drawings are needed to pull local permits.

• SURFACE PREPARATION

To ensure proper assembly you must build your shed on a level surface. Recommended methods and materials to level your shed are

listed on page 7.

• CHECK ALL PARTS

Inventory all parts listed on pages 4 - 5. Contact our Customer Service Team if any parts are missing or damaged.

• ADDITIONAL MATERIALS

You will need additional materials to complete your shed. See page 3 for required and optional materials and quantities.

A Backyard Products Company

2

TOOLS

Safety! Always use approved safety glasses during assembly.

OptionalRequired

HELPFUL REMINDER SYMBOLS

Look for these symbols for helpful reminders throughout this manual.

ORIENT LUMBER AND TRIM FOR BEST APPEARANCE

= Assistance Required; two or more people.

= Ensure squareness.

= Important required step or operation.

= Helpful assembly hint.

= Mark part with pencil.

= Beginning of steps for assembly or installation.

= You have nished the assembly or installation.

= Level

❑ Gloves

Framing lumber is graded for structural strength and not appearance. Exterior trim is graded for one good side.

Always install the material leaving the best edge and best surface visible. Please remember that these blemishes in no way

negatively affect the strength or integrity of our product. (See Fig. A, B, C.)

A

❑ Safety Glasses

❑ Tape Measure

❑ Paint Tools

❑ Ladder

❑ Caulk Gun

❑ Hammer

❑ Level

FINISH

BEGIN

❑ Pencil

❑ Phillips

Screwdriver

❑ Drill / Driver

❑ 3/8" Drill Bit

❑ #2 Philips Drive Bit

❑ Tool Belt/

Nail Pouch

❑ Chalk Line

❑ Nail Gun

• gun nails

❑ Tin Snips

(for drip edge)

❑ Square

or

❑ Utility Knife

❑ Shingle Blades

B C

3

COMPLETING YOUR SHED

You will need these additional materials:

OPTIONAL MATERIALS

FOUNDATION OR FLOOR MATERIALS

ADDITIONAL MATERIALS

DRIP EDGE ..................... 50 Feet #15 ROOFING FELT

To cover 105 Sq. Ft. of roof area.

1" GALVANIZED ROOFING NAILS.........1/4 Lb

For roong felt.

REFER TO THE BACK OF THIS MANUAL AND THE MANUFACTURER’S INSTRUCTIONS FOR

INSTALLATION OF SHINGLES, DRIP EDGE AND FELT.

• This shed kit includes a wood oor frame system. It does not include any oor panels.

• See page 6 for the additional oor panel sizes and quantities required.

• This shed kit does not include ANY leveling materials.

• See the FLOOR LEVELING section on page 7 for recommended methods and suggested materials to properly level your

oor, as this will vary depending on your specic site.

3-TAB SHINGLES ............................ 4 Bundles

PAINT FOR SIDING .......................... 2 Gallons

Use 100% acrylic latex exterior paint. (2) coats recommended.

CAULK ................................................. 2 Tubes

Use acrylic latex exterior caulk that is paintable.

1" GALVANIZED ROOFING NAILS.... 3 Lbs

For shingles.

PAINT FOR TRIM .............................1 Quart

Use 100% acrylic latex exterior paint.

REINFORCED WOOD FLOOR FRAME (OPTIONAL)

IMPORTANT! The included oor has been designed for general use. Depending on your specic use you may want to construct a

heavy duty oor frame by adding additional oor joists (shown below as shaded). Below is a list of additional materials (not included):

x5

x20

2 x 4 x 8' (5 x 10 x 244 cm) Treated Lumber

Cut to (5) 2 x 4 x 89-1/2" (5 x 10 x 227 cm)

ea. 3" (7,6 cm) Hot Dipped Galvanized Nails

Optional 12" (30,5 cm) spacing

Standard 24" (61 cm) spacing

PARTS IDENTIFICATION AND SIZES

FLOORDOOR RAFTERSTRIM WALL

Treated lumber is stamped:

PARTS LIST

INVENTORY YOUR PARTS before you begin.

We suggest sorting parts by the category they are listed in.

ZJ

x1

19/32" x 2-1/2" x 72" (1,5 x 6,3 x 182,9 cm)

OO

x2

1-1/4 x 2-1/2 x 69" (3,2 x 6,3 x 175,3 cm)

WOOD SIZE CONVERSION CHART

Nominal Board Size Actual Size

1 x 4 .................3/4" x 3-1/2" (1,9 x 8,9 cm)

2 x 4 ..............1-1/2" x 3-1/2" (3,8 x 8,9 cm)

2 x 3 ..............1-1/2" x 2-1/2" (3,8 x 6,3 cm)

1 x 3 .................3/4" x 2-1/2" (3,8 x 6,3 cm)

x2

2 x 4 x 72" (5 x 10 x 183 cm)

x2

2 x 4 x 48" (5 x 10 x 122 cm)

x6

2 x 4 x 89-1/2" (5 x 10 x 227 cm)

x2

2 x 3 x 15-1/8" (5 x 7,6 x 38,4 cm)

BXS

x1

2 x 3 x 22-1/8" (5 x 7,6 x 56 cm)

LT

x4

2 x 3 x 70-9/16" (5 x 7,6 x 179,2 cm)

CFB

x6

2 x 3 x 67-9/16" (5 x 7,6 x 171,6 cm)

BPB

x4

2 x 3 x 75-1/2" (5 x 7,6 x 191,8 cm)

ATB

x2

2 x 3 x 94-1/2" (5 x 7,6 x 240 cm)

PR

x2

2 x 3 x 92-1/2" (5 x 7,6 x 235 cm)

PNA

2 x 4 x 64-5/16" (5 x 10 x 163,4 cm)

x6

CXS

1 x 4 x 93-1/4" (2,5 x 7,6 x 236,9 cm)

x2

DRA

2 x 3 x 46-1/4" (5 x 7,6 x 117,5 cm)

x2

NH

Part identication

is stamped on some parts.

• Check these locations for part stamp.

RS

x2

7/16 x 2-1/2 x 49-1/2" (1,1 x 6,3 x 187 cm)

OSB

CJB

x1

11/16" x 2-1/2" x 51-7/8" (1,7 x 6,3 x 131,8 cm)

x1

3/8" x 5" x 25-7/8" (1,0 x 12,7 x 65,7 cm)

x4

2 x 3 x 68-9/16" (5 x 7,6 x 174,1 cm)

AAA

6 x 24" (15 x 61 cm)

x6

GUSSET

19/32" x 2-1/2" x 26-5/8" (1,5 x 6,3 x 67,6 cm)

x4

AH

4

1 x 3 x 5"

(2,5 x 7,6 x 12,7 cm)

x2

GAA

3/4"

(1,9 cm)

WALL PANEL & DOORS PARTS LIST

ROOF PANELS

FASTENER/HARDWARE BAG (Shown Actual Size)

x20

x45

x12

x120

x80

3" (7,6 cm)

2" (5,0 cm)

3/4" (1,9 cm)

1-1/4" (3,2 cm)

x2

3/8 x 48 x 72"

(1 x 122 x 183 cm)

x1 x1

x1x1

x1

RIGHT DOOR

x2

20-9/16" x 96" (52,2 x 244 cm)

x2

48" x 96" (122 x 244 cm)

x1

LEFT DOOR

x1 RIGHT

x1 LEFT

3/8 x 23-7/8 x 72"

(1 x 61 x 183 cm)

x2 LEFT

3/8 x 23-7/8 x 72"

(1 x 61 x 183 cm)

RIGHT x2

x1

x2

x8

1" (2,5 cm)

3/4" (1,9 cm)

x12

x4

x2

1-1/2" (3,8 cm)

3" (7,6 cm)

2" (5,0 cm)

x2 lbs.

x4 lbs.

5

Roof panels are 7/16" (1,1 cm) thick.

DOOR HARDWARE (Not Actual Size)

x1

23-7/8 x 92-1/2" (60,6 x 235 cm)

x2

48 x 92-1/2" (121,9 x 235 cm)

6

FLOOR PANELS (Not Included)

You will need oor panels to complete your oor.

Floor panel sizes and quantities are shown below.

NOTE: Use a minimum of 5/8" (1,6 cm) oriented strand board (OSB).

NOTES

7

FLOOR LEVELING OPTIONS

There are multiple ways to level your oor frame. Our recommended leveling method is shown below.

Leveling materials are not included in this kit.

• Level under 4x4 runners only.

• Locate leveling material 12" from ends of runners and no more than 48" apart.

• Asphalt shingles should be used between 4x4 runners and blocks or treated lumber.

Never use shingles in direct contact with ground.

• For best results and aiding in water drainage use gravel under each concrete block.

LEVELING METHODS

• If you are building your shed on a concrete foundation see the following page.

CONCRETE

Leveling higher than 16" not recommended.

LEVELING MATERIALS

Gravel

2x4 Treated Lumber

Solid Masonry Blocks in 1", 2", 4" or 8" thickness

Asphalt Shingles

8" Block

4" Block

Gravel

Do not exceed 16".

4x4 Runner

Shingle

Maximum between leveling

material locations.

48"

12"

2x4 Treated Lumber

2" Block

Level

12"

PREFERRED METHOD - 4x4 TREATED RUNNERS

Measurements to

centers of 4x4's.

• 3" Screws angled into 4x4.

• (2) at each point frame

• and 4x4 touch.

12"

(30,5 cm)

12"

(30,5 cm)

MATERIAL REQUIRED

x2

4 x 4 x 10' (8,9 x 8,9 x 25,4 cm) Treated Lumber

Fasteners for Frame to 4x4.

(3" Screws shown as one option.) Minimum (36) 3" screws / exterior grade.

Use only wood treated for ground contact and fasteners approved for use with treated wood.

Always support frame seams.

8

CONCRETE FOUNDATION

If you choose to install your kit on a concrete slab refer to the diagram below.

A

B

C

4"

(10 cm)

3-1/2"

(8,9 cm)

DOOR

A B CActual Floor SizeBuilding Size

• A treated 2 x 4 (5 x 10 cm) sill plate is required when installing your shed on concrete. Hint: Use treated lumber in your kit or

purchase full length treated lumber.

• Use a high quality exterior grade caulk beneath all sill plates.

• Fasten 2 x 4 (5 x 10 cm) sill plates to slab using approved concrete anchors (fasteners not included).

• Check local code for concrete foundation requirements.

120" (305 cm) 85-1/2" (217,2 cm)10'x 7'-8-1/2" (305 x 235 cm)10'x 8' (305 x 244 cm) 92-1/2" (235 cm)

NOTES

Treated Sill Plate

Caulk between sill plate

and concrete.

2 x 4 x10' (5 x 10 x 305 cm)

2 x 4 x8' (5 x 10 x 244 cm)

Requires:

x2

MUST be treated lumber.

Caulk

x1

Allow new concrete slabs to cure for at least seven (7) days.

24"

48"

72"48"

96"

120"

72" 48"

89 1/2"

(61 cm)

(121,9 cm)

(182,9 cm)(121,9 cm)

(243,8 cm)

(304,8 cm)

(182,9 cm) (121,9 cm)

(227,3 cm)

9

3" (7,6 cm)

x28

PARTS REQUIRED:

FLOOR FRAME

HINT:

For easier nailing

stand on frame.

1

Orient parts as shown on at surface. Measure and mark.

Secure using (2) 3" nails at each mark. Use (4) 3" nails at seams.

BEGIN

x2

2 x 4 x 72" (5 x 10 x 183 cm)

x2

2 x 4 x 48" (5 x 10 x 122 cm)

x6

2 x 4 x 89-1/2" (5 x 10 x 227 cm)

Your oor frame is now assembled. Proceed to level and square frame.

FINISH

DOOR

Flush

3" (7,6 cm)

Nails

Toenailing

Flush

1-1/2"

(3,8 cm)

LEVEL AND SQUARE FLOOR FRAME

Before attaching oor decking, it is important to level and square the oor frame.

A level and square oor frame is required to correctly construct your shed.

DOOR

First, secure at ends with one fastener.

Second, secure at ends with one fastener.

151-1/2"

(384,8 cm)

151-1/2"

(384,8 cm)

Fig. A

10

FINISH

BEGIN

2

3

4

1

Use level and check the frame is level before applying oor panels.

Check for frame squareness by measuring diagonally across corners.

If the measurements are the same, the frame is square.

The diagonal measurement will be approximately 151-1/2" (384,8 cm).

When the frame is level and square secure one side of frame to the 4x4 runners using one fastener

at ends of each runner.

Move to the opposite end of the frame. Secure the frame to 4x4 runners with one fastener at ends

of each runner making sure the frame remains square

(Fig. A).

Once the oor frame is level and square, fasten the frame to the 4x4 runners at each connection.

See page 7 for the preferred oor leveling method.

11

Move to the opposite side. Using the long edge of the panel as a lever, move the

panel side-to-side until the top corner is ush to the oor frame (Fig. B).

Maintain the 3/4" measurement along the left edge.

Secure panel using (2) 2" nails in the corners.

Continue securing the panel using 2" nails 6" apart on edges and 12" apart inside panel.

2

BEGIN

1

PARTS REQUIRED:

x53

2" (5,1 cm)

FLOOR PANELS

Attach the 48" x 92-1/2" panel with the 48" edge and corner ush to the oor frame (Fig A).

Secure panel using (2) 2" nails in the corners.

Fig. B

(2)

Nails

(2)

Nails

3/4"

Ensure your oor frame is square by installing one panel and squaring the frame.

Install panels with rough side up (painted grid lines).

Grid lines up

Flush

Fig. A

Flush

3/4" GAUGE

BLOCK

3/4"

GAUGE

BLOCK

x1

48 x 92-1/2" (122 x 235 cm)

48" x 92-1/2"

(122 x 235 cm)

6" (15,2 cm)

12"

(30,5 cm)

92-1/2"

(235 cm)

12

PARTS REQUIRED:

FINISH

Your oor panels are now installed.

Continue installing panels ush to installed panel and along edges as shown.

Use the Gauge Block to maintain the 3/4" measurement.

Secure panels using 2" nails 6" apart on edges, and 12" apart inside panels.

3

x1

5/8 x 48 x 92-1/2"

(1,6 x 121,9 x 235 cm)

x1

5/8 x 23-7/8 x 92-1/2"

(1,6 x 60,6 x 235 cm)

x100

2" (5,1 cm)

FLOOR PANELS

3/4" GAUGE

BLOCK

Flush

Flush Flush

3/4"

GAUGE

BLOCK

6"

(15,2 cm)

12"

(30,5 cm)

120"

(304,8 cm)

48" x 92-1/2"

(122 x 235 cm)

23-7/8" x 92-1/2"

(60,6 x 235 cm)

BEGIN HERE

Maintain

Flush

DOOR

13

• The oor should used as a stable work surface for wall construction.

• Organize your assembly procedure during the build process

to avoid over-handling of the walls.

HINT:

SIDE WALL

FRONT WALL

BACK WALL

Check that the oor frame is level after installing oor panels.

Re-level if needed.

IMPORTANT!

1-1/2"

(3,8 cm)

75-1/2"

(191,8 cm)

46-1/4"

(117,5 cm)

46-1/4"

(117,5 cm)

47-1/4"

(120 cm)

47-1/4"

(120 cm)

1-1/2"

(3,8 cm)

1-1/2"

(3,8 cm)

1-1/2"

(3,8 cm)

94-1/2"

(240 cm)

2 x 3 x 46-1/4" (5 x 7,6 x 117,5 cm)

x1

NH

x2

2 x 3 x 75-1/2" (5 x 7,6 x 191,8 cm)

ATB

14

3" (7,6 cm)

ATB ATB

NH

PR

PARTS REQUIRED:

BACK WALL FRAME

HINT:

2 x 3 x 94-1/2" (5 x 7,6 x 240 cm)

x1

PR

x6

Orient parts on edge on oor as shown. Measure and mark at each connection.

Secure using (2) 3" nails at each connection.

1

BEGIN

3" (7,6 cm) Nails

15

46-1/4"

(117,5 cm)

1-1/2

(3,8 cm)

47-1/4"

(120 cm)

47-1/4"

(120 cm)

(2) 3" (7,6 cm)

Screws

2 x 3 x 46-1/4" (5 x 7,6 x 117,5 cm)

x1

NH

Place NH on edge as shown.

Secure using (2) 3" screws at middle connection.

2

PARTS REQUIRED:

3" (7,6 cm)

BACK WALL FRAME

x2

Your back wall frame is assembled.

FINISH

16

Do not nail

in groove.

BACK WALL PANELS

PARTS REQUIRED:

x1

3/8 x 48 x 84"

(1 x 122 x 213,4 cm)

3/4" GAUGE

BLOCK

GAA

2" (5 cm)

x32

All wall panels are installed primed side facing out.

Place left 48" x 84" panel on back wall frame.

Maintain 1" measurement at bottom edge of panel and 3/4" measurement along panel edges.

Secure panel using 2" nails 6" apart on edges and 12" apart inside panel. .

BEGIN

1

3/4"

(1,9 cm)

1"

(2,5 cm)

1"

(2,5 cm)

6"

(15,2 cm)

IMPORTANT

MEASUREMENT

BEGIN HERE

3/4" GAUGE

BLOCK

3/4" GAUGE

BLOCK

12"

(30,5 cm)

17

BACK WALL PANELS

PARTS REQUIRED:

x1

3/8 x 48 x 84"

(1 x 122 x 213,4 cm)

Place right 48" x 84" panel on back wall frame.

Maintain 1" measurement at bottom edge of panel and 3/4" measurement along panel edges.

Secure panel using 2" nails 6" apart on edges and 12" apart inside panel. .

2

1"

(2,5 cm)

6"

(15,2 cm)

BEGIN HERE

3/4" GAUGE

BLOCK

12"

(30,5 cm)

3/4" GAUGE

BLOCK

GAA

2" (5 cm)

x32

Angle nail to draw

panels tight at seams.

Do not nail

in groove.

1"

(2,5 cm)

Flush

18

1-1/4" (3 cm)

x2

10" (25,4 cm)

Approximately

BACK WALL PANELS

PARTS REQUIRED:

x2

LEFT

RIGHT

x32

Flush

x4

2 x 3 x 70-9/16" (5 x 7,6 x 179,2 cm)

CFB

2-1/2"

(6,35 cm)

CFB

Primed Side

Down.

Fig A.

2-1/2"

(6,35 cm)

Assemble TWO RIGHT and TWO LEFT wing walls.

Place a wing wall panel primed side down on top of CFB (Fig. A).

Flush edge of panel along edge and bottom corner of CFB.

Secure panel to trim CFB using eight 1-1/4" screws 10" apart.

2

1

Follow STEP - 1 to make (3) more wing wall panels.

BEGIN

Flush

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