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Handy Home Products 18380-5, 61363-0, 61582-5 User manual

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16540
STOP!
STOP!
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll free number:
1-800-221-1849
or email:
customerservice@handyhome.com
Our staff is ready to provide assistance
April through October M-F 8:00 AM to 7:00 PM EST
Saturday 8:30 AM to 4:30 PM EST
November through March M - F 8:00 AM to 5:00 PM EST
(This page intentionally left blank.)
04/15/2019
KEEP THIS MANUAL FOR FUTURE REFERENCE
ACTUAL FLOOR SIZE IS 120" x 92-1/2" (304,8 x 235 cm)
MONARCH 10' x 8' (305 x 244 cm)
ASSEMBLY MANUAL
MARCO SERIES
16540
BEFORE YOU BEGIN
IMPORTANT!
READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.
- CUSTOMER SERVICE -
Call: 1-800-221-1849 email: [email protected]
• BUILDING RESTRICTIONS AND APPROVALS
Be sure to check with local building department and homeowners association for specic restrictions and/ or requirements before building.
• ENGINEERED DRAWINGS
Contact our Customer Service Team if engineered drawings are needed to pull local permits.
• SURFACE PREPARATION
To ensure proper assembly you must build your shed on a level surface. Recommended methods and materials to level your shed are
listed on page 7.
• CHECK ALL PARTS
Inventory all parts listed on pages 4 - 5. Contact our Customer Service Team if any parts are missing or damaged.
• ADDITIONAL MATERIALS
You will need additional materials to complete your shed. See page 3 for required and optional materials and quantities.
A Backyard Products Company
2
TOOLS
Safety! Always use approved safety glasses during assembly.
OptionalRequired
HELPFUL REMINDER SYMBOLS
Look for these symbols for helpful reminders throughout this manual.
ORIENT LUMBER AND TRIM FOR BEST APPEARANCE
= Assistance Required; two or more people.
= Ensure squareness.
= Important required step or operation.
= Helpful assembly hint.
= Mark part with pencil.
= Beginning of steps for assembly or installation.
= You have nished the assembly or installation.
= Level
❑ Gloves
Framing lumber is graded for structural strength and not appearance. Exterior trim is graded for one good side.
Always install the material leaving the best edge and best surface visible. Please remember that these blemishes in no way
negatively affect the strength or integrity of our product. (See Fig. A, B, C.)
A
❑ Safety Glasses
❑ Tape Measure
❑ Paint Tools
❑ Ladder
❑ Caulk Gun
❑ Hammer
❑ Level
FINISH
BEGIN
❑ Pencil
❑ Phillips
Screwdriver
❑ Drill / Driver
❑ 3/8" Drill Bit
❑ #2 Philips Drive Bit
❑ Tool Belt/
Nail Pouch
❑ Chalk Line
❑ Nail Gun
• gun nails
❑ Tin Snips
(for drip edge)
❑ Square
or
❑ Utility Knife
❑ Shingle Blades
B C
3
COMPLETING YOUR SHED
You will need these additional materials:
OPTIONAL MATERIALS
FOUNDATION OR FLOOR MATERIALS
ADDITIONAL MATERIALS
DRIP EDGE ..................... 50 Feet #15 ROOFING FELT
To cover 105 Sq. Ft. of roof area.
1" GALVANIZED ROOFING NAILS.........1/4 Lb
For roong felt.
REFER TO THE BACK OF THIS MANUAL AND THE MANUFACTURER’S INSTRUCTIONS FOR
INSTALLATION OF SHINGLES, DRIP EDGE AND FELT.
• This shed kit includes a wood oor frame system. It does not include any oor panels.
• See page 6 for the additional oor panel sizes and quantities required.
• This shed kit does not include ANY leveling materials.
• See the FLOOR LEVELING section on page 7 for recommended methods and suggested materials to properly level your
oor, as this will vary depending on your specic site.
3-TAB SHINGLES ............................ 4 Bundles
PAINT FOR SIDING .......................... 2 Gallons
Use 100% acrylic latex exterior paint. (2) coats recommended.
CAULK ................................................. 2 Tubes
Use acrylic latex exterior caulk that is paintable.
1" GALVANIZED ROOFING NAILS.... 3 Lbs
For shingles.
PAINT FOR TRIM .............................1 Quart
Use 100% acrylic latex exterior paint.
REINFORCED WOOD FLOOR FRAME (OPTIONAL)
IMPORTANT! The included oor has been designed for general use. Depending on your specic use you may want to construct a
heavy duty oor frame by adding additional oor joists (shown below as shaded). Below is a list of additional materials (not included):
x5
x20
2 x 4 x 8' (5 x 10 x 244 cm) Treated Lumber
Cut to (5) 2 x 4 x 89-1/2" (5 x 10 x 227 cm)
ea. 3" (7,6 cm) Hot Dipped Galvanized Nails
Optional 12" (30,5 cm) spacing
Standard 24" (61 cm) spacing
PARTS IDENTIFICATION AND SIZES
FLOORDOOR RAFTERSTRIM WALL
Treated lumber is stamped:
PARTS LIST
INVENTORY YOUR PARTS before you begin.
We suggest sorting parts by the category they are listed in.
ZJ
x1
19/32" x 2-1/2" x 72" (1,5 x 6,3 x 182,9 cm)
OO
x2
1-1/4 x 2-1/2 x 69" (3,2 x 6,3 x 175,3 cm)
WOOD SIZE CONVERSION CHART
Nominal Board Size Actual Size
1 x 4 .................3/4" x 3-1/2" (1,9 x 8,9 cm)
2 x 4 ..............1-1/2" x 3-1/2" (3,8 x 8,9 cm)
2 x 3 ..............1-1/2" x 2-1/2" (3,8 x 6,3 cm)
1 x 3 .................3/4" x 2-1/2" (3,8 x 6,3 cm)
x2
2 x 4 x 72" (5 x 10 x 183 cm)
x2
2 x 4 x 48" (5 x 10 x 122 cm)
x6
2 x 4 x 89-1/2" (5 x 10 x 227 cm)
x2
2 x 3 x 15-1/8" (5 x 7,6 x 38,4 cm)
BXS
x1
2 x 3 x 22-1/8" (5 x 7,6 x 56 cm)
LT
x4
2 x 3 x 70-9/16" (5 x 7,6 x 179,2 cm)
CFB
x6
2 x 3 x 67-9/16" (5 x 7,6 x 171,6 cm)
BPB
x4
2 x 3 x 75-1/2" (5 x 7,6 x 191,8 cm)
ATB
x2
2 x 3 x 94-1/2" (5 x 7,6 x 240 cm)
PR
x2
2 x 3 x 92-1/2" (5 x 7,6 x 235 cm)
PNA
2 x 4 x 64-5/16" (5 x 10 x 163,4 cm)
x6
CXS
1 x 4 x 93-1/4" (2,5 x 7,6 x 236,9 cm)
x2
DRA
2 x 3 x 46-1/4" (5 x 7,6 x 117,5 cm)
x2
NH
Part identication
is stamped on some parts.
• Check these locations for part stamp.
RS
RS
x2
7/16 x 2-1/2 x 49-1/2" (1,1 x 6,3 x 187 cm)
OSB
CJB
x1
11/16" x 2-1/2" x 51-7/8" (1,7 x 6,3 x 131,8 cm)
x1
3/8" x 5" x 25-7/8" (1,0 x 12,7 x 65,7 cm)
x4
2 x 3 x 68-9/16" (5 x 7,6 x 174,1 cm)
AAA
6 x 24" (15 x 61 cm)
x6
GUSSET
19/32" x 2-1/2" x 26-5/8" (1,5 x 6,3 x 67,6 cm)
x4
AH
4
1 x 3 x 5"
(2,5 x 7,6 x 12,7 cm)
x2
GAA
3/4"
(1,9 cm)
WALL PANEL & DOORS PARTS LIST
ROOF PANELS
FASTENER/HARDWARE BAG (Shown Actual Size)
x20
x45
x12
x120
x80
3" (7,6 cm)
2" (5,0 cm)
2" (5,0 cm)
3/4" (1,9 cm)
1-1/4" (3,2 cm)
x2
x2
x2
3/8 x 48 x 72"
(1 x 122 x 183 cm)
x1 x1
x1x1
x1
RIGHT DOOR
x2
20-9/16" x 96" (52,2 x 244 cm)
x2
48" x 96" (122 x 244 cm)
x1
LEFT DOOR
x1 RIGHT
x1 LEFT
3/8 x 23-7/8 x 72"
(1 x 61 x 183 cm)
x2 LEFT
3/8 x 23-7/8 x 72"
(1 x 61 x 183 cm)
RIGHT x2
x1
x2
x8
1" (2,5 cm)
3/4" (1,9 cm)
x12
x4
x2
1-1/2" (3,8 cm)
3" (7,6 cm)
2" (5,0 cm)
x2 lbs.
x4 lbs.
5
Roof panels are 7/16" (1,1 cm) thick.
DOOR HARDWARE (Not Actual Size)
x1
23-7/8 x 92-1/2" (60,6 x 235 cm)
x2
48 x 92-1/2" (121,9 x 235 cm)
6
FLOOR PANELS (Not Included)
You will need oor panels to complete your oor.
Floor panel sizes and quantities are shown below.
NOTE: Use a minimum of 5/8" (1,6 cm) oriented strand board (OSB).
NOTES
7
FLOOR LEVELING OPTIONS
There are multiple ways to level your oor frame. Our recommended leveling method is shown below.
Leveling materials are not included in this kit.
• Level under 4x4 runners only.
• Locate leveling material 12" from ends of runners and no more than 48" apart.
• Asphalt shingles should be used between 4x4 runners and blocks or treated lumber.
Never use shingles in direct contact with ground.
• For best results and aiding in water drainage use gravel under each concrete block.
LEVELING METHODS
• If you are building your shed on a concrete foundation see the following page.
CONCRETE
Leveling higher than 16" not recommended.
LEVELING MATERIALS
Gravel
2x4 Treated Lumber
Solid Masonry Blocks in 1", 2", 4" or 8" thickness
Asphalt Shingles
8" Block
4" Block
Gravel
Gravel
Do not exceed 16".
4x4 Runner
Shingle
Shingle
Maximum between leveling
material locations.
48"
12"
2x4 Treated Lumber
2" Block
Level
12"
PREFERRED METHOD - 4x4 TREATED RUNNERS
Measurements to
centers of 4x4's.
• 3" Screws angled into 4x4.
• (2) at each point frame
• and 4x4 touch.
12"
(30,5 cm)
12"
(30,5 cm)
MATERIAL REQUIRED
x2
4 x 4 x 10' (8,9 x 8,9 x 25,4 cm) Treated Lumber
Fasteners for Frame to 4x4.
(3" Screws shown as one option.) Minimum (36) 3" screws / exterior grade.
Use only wood treated for ground contact and fasteners approved for use with treated wood.
Always support frame seams.
8
CONCRETE FOUNDATION
If you choose to install your kit on a concrete slab refer to the diagram below.
A
B
C
4"
(10 cm)
3-1/2"
(8,9 cm)
DOOR
A B CActual Floor SizeBuilding Size
• A treated 2 x 4 (5 x 10 cm) sill plate is required when installing your shed on concrete. Hint: Use treated lumber in your kit or
purchase full length treated lumber.
• Use a high quality exterior grade caulk beneath all sill plates.
• Fasten 2 x 4 (5 x 10 cm) sill plates to slab using approved concrete anchors (fasteners not included).
• Check local code for concrete foundation requirements.
120" (305 cm) 85-1/2" (217,2 cm)10'x 7'-8-1/2" (305 x 235 cm)10'x 8' (305 x 244 cm) 92-1/2" (235 cm)
NOTES
Treated Sill Plate
Caulk between sill plate
and concrete.
2 x 4 x10' (5 x 10 x 305 cm)
2 x 4 x8' (5 x 10 x 244 cm)
Requires:
x2
x2
MUST be treated lumber.
MUST be treated lumber.
Caulk
x1
Allow new concrete slabs to cure for at least seven (7) days.
24"
48"
72"48"
96"
120"
72" 48"
89 1/2"
(61 cm)
(121,9 cm)
(182,9 cm)(121,9 cm)
(243,8 cm)
(304,8 cm)
(182,9 cm) (121,9 cm)
(227,3 cm)
9
3" (7,6 cm)
x28
PARTS REQUIRED:
FLOOR FRAME
HINT:
For easier nailing
stand on frame.
1
Orient parts as shown on at surface. Measure and mark.
Secure using (2) 3" nails at each mark. Use (4) 3" nails at seams.
BEGIN
x2
2 x 4 x 72" (5 x 10 x 183 cm)
x2
2 x 4 x 48" (5 x 10 x 122 cm)
x6
2 x 4 x 89-1/2" (5 x 10 x 227 cm)
Your oor frame is now assembled. Proceed to level and square frame.
FINISH
DOOR
Flush
Flush
3" (7,6 cm)
Nails
Toenailing
Flush
Flush
1-1/2"
(3,8 cm)
LEVEL AND SQUARE FLOOR FRAME
Before attaching oor decking, it is important to level and square the oor frame.
A level and square oor frame is required to correctly construct your shed.
DOOR
First, secure at ends with one fastener.
Second, secure at ends with one fastener.
151-1/2"
(384,8 cm)
151-1/2"
(384,8 cm)
Fig. A
10
FINISH
BEGIN
2
3
4
1
Use level and check the frame is level before applying oor panels.
Check for frame squareness by measuring diagonally across corners.
If the measurements are the same, the frame is square.
The diagonal measurement will be approximately 151-1/2" (384,8 cm).
When the frame is level and square secure one side of frame to the 4x4 runners using one fastener
at ends of each runner.
Move to the opposite end of the frame. Secure the frame to 4x4 runners with one fastener at ends
of each runner making sure the frame remains square
(Fig. A).
Once the oor frame is level and square, fasten the frame to the 4x4 runners at each connection.
See page 7 for the preferred oor leveling method.
11
Move to the opposite side. Using the long edge of the panel as a lever, move the
panel side-to-side until the top corner is ush to the oor frame (Fig. B).
Maintain the 3/4" measurement along the left edge.
Secure panel using (2) 2" nails in the corners.
Continue securing the panel using 2" nails 6" apart on edges and 12" apart inside panel.
2
BEGIN
1
PARTS REQUIRED:
x53
2" (5,1 cm)
FLOOR PANELS
Attach the 48" x 92-1/2" panel with the 48" edge and corner ush to the oor frame (Fig A).
Secure panel using (2) 2" nails in the corners.
Fig. B
(2)
Nails
(2)
Nails
3/4"
3/4"
Ensure your oor frame is square by installing one panel and squaring the frame.
Install panels with rough side up (painted grid lines).
Grid lines up
Flush
Fig. A
Flush
Flush
Flush
3/4" GAUGE
BLOCK
3/4"
GAUGE
BLOCK
x1
48 x 92-1/2" (122 x 235 cm)
48" x 92-1/2"
(122 x 235 cm)
6" (15,2 cm)
12"
(30,5 cm)
92-1/2"
(235 cm)
12
PARTS REQUIRED:
FINISH
Your oor panels are now installed.
Continue installing panels ush to installed panel and along edges as shown.
Use the Gauge Block to maintain the 3/4" measurement.
Secure panels using 2" nails 6" apart on edges, and 12" apart inside panels.
3
x1
5/8 x 48 x 92-1/2"
(1,6 x 121,9 x 235 cm)
x1
5/8 x 23-7/8 x 92-1/2"
(1,6 x 60,6 x 235 cm)
x100
2" (5,1 cm)
FLOOR PANELS
3/4" GAUGE
BLOCK
Flush
Flush
Flush Flush
3/4"
GAUGE
BLOCK
6"
(15,2 cm)
12"
(30,5 cm)
120"
(304,8 cm)
48" x 92-1/2"
(122 x 235 cm)
23-7/8" x 92-1/2"
(60,6 x 235 cm)
BEGIN HERE
Maintain
Flush
DOOR
13
• The oor should used as a stable work surface for wall construction.
• Organize your assembly procedure during the build process
to avoid over-handling of the walls.
HINT:
SIDE WALL
SIDE WALL
FRONT WALL
BACK WALL
Check that the oor frame is level after installing oor panels.
Re-level if needed.
IMPORTANT!
1-1/2"
(3,8 cm)
75-1/2"
(191,8 cm)
46-1/4"
(117,5 cm)
46-1/4"
(117,5 cm)
47-1/4"
(120 cm)
47-1/4"
(120 cm)
1-1/2"
(3,8 cm)
1-1/2"
(3,8 cm)
1-1/2"
(3,8 cm)
94-1/2"
(240 cm)
2 x 3 x 46-1/4" (5 x 7,6 x 117,5 cm)
x1
NH
x2
2 x 3 x 75-1/2" (5 x 7,6 x 191,8 cm)
ATB
14
3" (7,6 cm)
ATB ATB
NH
PR
PARTS REQUIRED:
BACK WALL FRAME
HINT:
2 x 3 x 94-1/2" (5 x 7,6 x 240 cm)
x1
PR
x6
Orient parts on edge on oor as shown. Measure and mark at each connection.
Secure using (2) 3" nails at each connection.
1
BEGIN
3" (7,6 cm) Nails
15
46-1/4"
(117,5 cm)
1-1/2
(3,8 cm)
47-1/4"
(120 cm)
47-1/4"
(120 cm)
(2) 3" (7,6 cm)
Screws
2 x 3 x 46-1/4" (5 x 7,6 x 117,5 cm)
x1
NH
Place NH on edge as shown.
Secure using (2) 3" screws at middle connection.
2
PARTS REQUIRED:
3" (7,6 cm)
BACK WALL FRAME
x2
Your back wall frame is assembled.
FINISH
16
Do not nail
in groove.
BACK WALL PANELS
PARTS REQUIRED:
x1
3/8 x 48 x 84"
(1 x 122 x 213,4 cm)
3/4" GAUGE
BLOCK
GAA
2" (5 cm)
x32
All wall panels are installed primed side facing out.
Place left 48" x 84" panel on back wall frame.
Maintain 1" measurement at bottom edge of panel and 3/4" measurement along panel edges.
Secure panel using 2" nails 6" apart on edges and 12" apart inside panel. .
BEGIN
1
3/4"
(1,9 cm)
1"
(2,5 cm)
1"
(2,5 cm)
6"
(15,2 cm)
IMPORTANT
MEASUREMENT
BEGIN HERE
3/4" GAUGE
BLOCK
3/4" GAUGE
BLOCK
12"
(30,5 cm)
17
BACK WALL PANELS
PARTS REQUIRED:
x1
3/8 x 48 x 84"
(1 x 122 x 213,4 cm)
Place right 48" x 84" panel on back wall frame.
Maintain 1" measurement at bottom edge of panel and 3/4" measurement along panel edges.
Secure panel using 2" nails 6" apart on edges and 12" apart inside panel. .
2
1"
(2,5 cm)
6"
(15,2 cm)
BEGIN HERE
3/4" GAUGE
BLOCK
12"
(30,5 cm)
3/4" GAUGE
BLOCK
GAA
2" (5 cm)
x32
Angle nail to draw
panels tight at seams.
Do not nail
in groove.
1"
(2,5 cm)
Flush
Flush
18
1-1/4" (3 cm)
x2
x2
10" (25,4 cm)
Approximately
BACK WALL PANELS
PARTS REQUIRED:
x2
x2
LEFT
RIGHT
x32
Flush
Flush
x4
2 x 3 x 70-9/16" (5 x 7,6 x 179,2 cm)
CFB
2-1/2"
(6,35 cm)
CFB
Primed Side
Down.
Fig A.
2-1/2"
(6,35 cm)
Assemble TWO RIGHT and TWO LEFT wing walls.
Place a wing wall panel primed side down on top of CFB (Fig. A).
Flush edge of panel along edge and bottom corner of CFB.
Secure panel to trim CFB using eight 1-1/4" screws 10" apart.
2
1
Follow STEP - 1 to make (3) more wing wall panels.
BEGIN
Flush
Flush
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