Wacker Neuson DS70 User manual

Operator’s Manual

Vibratory Rammer

DS70

Type DS70

Document 5200017628

Date 1216

Revision 02

Language EN

5200017628

Copyright notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the

machine. Any other type of reproduction is prohibited without express

written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker

Neuson Production Americas LLC represents an infringement of valid

copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their

respective owners.

Manufacturer

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original instructions

This Operator’s Manual presents the original instructions. The original

language of this Operator’s Manual is American English.

DS70 Foreword

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Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for

the machine models below. These instructions have been written expressly by

Wacker Neuson Production Americas LLC and must be followed during installation,

operation, and maintenance of the machines.

;

Machine

identification

A nameplate listing the model number, item number, revision number, and serial

number is attached to this machine. The location of the nameplate is shown above.

Serial number

(S/N)

For future reference, record the serial number in the space provided below. You will

need the serial number when requesting parts or service for this machine.

Machine

documentation

■ From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

■ Keep a copy of the Operator’s Manual with the machine at all times.

■ Use the separate Parts Book supplied with the machine to order replacement

parts.

■ If you are missing either of these documents, please contact Wacker Neuson to

order a replacement or visit www.wackerneuson.com.

■ When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Machine Item Number

DS70 5200010976

wc_gr011691

Serial Number:

Foreword DS70

4 wc_tx003636gb_FM10.fm

Expectations

for

information in

this manual

■ This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to

reduce the risk of injury, carefully read, understand, and observe all instructions

described in this manual.

■ Wacker Neuson expressly reserves the right to make technical modifications,

even without notice, which improve the performance or safety standards of its

machines.

■ The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson reserves the right to change any

portion of this information without notice.

■ The illustrations, parts, and procedures in this manual refer to Wacker Neuson

factory-installed components. Your machine may vary depending on the

requirements of your specific region.

CALIFORNIA

Proposition

65 Warning

Combustion exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental

discharge of sparks or flames from the engine exhaust. Spark arresters are

qualified and rated by the United States Forest Service for this purpose. In order to

comply with local laws regarding spark arresters, consult the engine distributor or

the local Health and Safety Administrator.

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and

modifications. The following definitions apply:

■ Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

■ Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

■ Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following

consequences:

■ Serious injury hazards to the operator and persons in the work area

■ Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

Table of Contents

DS70

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5

Foreword 3

1 Safety Information 7

1.1 Signal Words Used in this Manual ....................................................... 7

1.2 Machine Description and Intended Use ............................................... 8

1.3 Safety Guidelines for Operating the Machine ....................................... 9

1.4 Safety Guidelines for Lifting the Machine ........................................... 10

1.5 Service Safety .................................................................................... 11

1.6 Operator Safety while Using Internal Combustion Engines ............... 13

2 Labels 14

2.1 Label Locations .................................................................................. 14

2.2 Label Meanings .................................................................................. 15

3 Lifting and Transporting 18

3.1 Lifting the Rammer ............................................................................. 18

3.2 Transporting the Rammer .................................................................. 19

4 Operation 20

4.1 Preparing the Machine for First Use ................................................... 20

4.2 Recommended Fuel ........................................................................... 21

4.3 Refueling the Machine ........................................................................ 22

4.4 Position of the Operator ..................................................................... 23

4.5 Before Starting ................................................................................... 23

4.6 Starting, Operating, and Stopping the Machine ................................. 24

4.7 Emergency Shutdown Procedure ....................................................... 26

4.8 Optional Equipment ............................................................................ 26

Table of Contents

DS70

6

5 General Maintenance 27

5.1 Maintaining the Emission Control System ..........................................27

5.2 Periodic Maintenance Schedule .........................................................28

5.3 Checking and Changing the Ramming System Oil .............................29

5.4 Checking the Fuel Lines and Fittings ..................................................31

5.5 Maintaining the Shoe Hardware .........................................................32

5.6 Inspecting the Machine .......................................................................33

5.7 Inspecting and Cleaning the Fuel Filter ..............................................34

5.8 Replacing the In-Line Fuel Filter .........................................................35

5.9 Long-Term Storage .............................................................................36

5.10 Machine Disposal / Decommissioning ................................................37

6 Engine Maintenance: Hatz 1B 20 / 1B 30 38

7 Troubleshooting 41

8 Technical Data 42

8.1 DS70 ...................................................................................................42

8.2 Sound Measurements .........................................................................43

8.3 Vibration Measurements .....................................................................43

8.4 Dimensions .........................................................................................43

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7

DS70 Safety Information

1 Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE

signal words which must be followed to reduce the possibility of personal injury,

damage to the equipment, or improper service.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation

which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

► Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

► To avoid death or serious injury from this type of hazard, obey all safety mes-

sages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

► To avoid possible death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

► To avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

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Safety Information DS70

1.2 Machine Description and Intended Use

This machine is a vibratory rammer. The Wacker Neuson Rammer consists of a

gasoline or diesel engine, a clutch, a fuel tank, a spring-loaded ramming system, a

ramming shoe, and a handle. The engine transmits power through the ramming

system and ramming shoe, generating percussive impact force to compact soil.

The operator guides and controls the machine from behind using the handle.

This machine is intended to be used for compacting cohesive, mixed, and granular

soils in confined areas.

This machine has been designed and built strictly for the intended use described

above. Using the machine for any other purpose could permanently damage the

machine or seriously injure the operator or other persons in the area. Machine

damage caused by misuse is not covered under warranty.

The following are some examples of misuse:

■ Using the machine as a ladder, support, or work surface

■ Using the machine to carry or transport passengers or equipment

■ Using the machine as a hammer or for other demolition work

■ Attaching the machine to any other machine

■ Operating the machine outside of factory specifications

■ Operating the machine in a manner inconsistent with all warnings found on the

machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest global

safety standards. It has been carefully engineered to eliminate hazards as far as

practicable and to increase operator safety through protective guards and labeling.

However, some risks may remain even after protective measures have been taken.

They are called residual risks. On this machine, they may include exposure to:

■ Heat, noise, exhaust, and carbon monoxide from the engine

■ Fire hazards from improper refueling techniques

■ Fuel and its fumes

■ Personal injury from improper lifting techniques or operating techniques

To protect yourself and others, make sure you thoroughly read and understand the

safety information presented in this manual before operating the machine.

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9

DS70 Safety Information

1.3 Safety Guidelines for Operating the Machine

Operator

training

Before operating the machine:

■ Read and understand the operating instructions contained in all manuals

delivered with the machine.

■ Familiarize yourself with the location and proper use of all controls and safety

devices.

■ Contact Wacker Neuson for additional training if necessary.

When operating this machine:

■ Do not allow improperly trained people to operate the machine. People

operating the machine must be familiar with the potential risks and hazards

associated with it.

Operator

qualifications

Only trained personnel are permitted to start, operate, and shut down the machine.

They also must meet the following qualifications:

■ Have received instruction on how to properly use the machine

■ Are familiar with required safety devices

The machine must not be accessed or operated by:

■ Children

■ People impaired by alcohol, drugs or prescription drugs

Application

area

Be aware of the application area.

■ Keep unauthorized personnel, children, and pets away from the machine.

■ Remain aware of changing positions and the movement of other equipment and

personnel in the application area/job site.

■ Identify whether special hazards exist in the application area, such as toxic

gases or unstable ground conditions, and take appropriate action to eliminate

the special hazards before using the machine.

Be aware of the application area.

■ Do not operate the machine in areas that contain flammable objects, fuels, or

products that produce flammable vapors.

Safety

devices,

controls, and

attachments

Only operate the machine when:

■ All safety devices and guards are in place and in working order.

■ All controls operate correctly.

■ The machine is set up correctly according to the instructions in the Operator’s

Manual.

■ The machine is clean.

■ The machine’s labels are legible.

To ensure safe operation of the machine:

■ Do not operate the machine if any safety devices or guards are missing or

inoperative.

■ Do not modify or defeat the safety devices.

■ Only use accessories or attachments that are approved by Wacker Neuson.

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Safety Information DS70

Safe

operating

practices

When operating this rammer:

■ Remain aware of the rammer’s moving parts. Keep hands, feet, and loose

clothing away from the rammer’s moving parts.

■ When working near the edges of pits, slopes, trenches, and platforms, always

operate the rammer in such a way that there is no possibility of it tipping over or

falling in.

When operating this rammer:

■ Do not operate a rammer in need of repair.

■ Do not tamper with or disable the function of the operating controls.

■ Do not leave the rammer running unattended.

■ Do not consume the operating fluids used in this machine. Depending on your

machine model, these operating fluids may include water, wetting agents, fuel

(gasoline, diesel, kerosene, propane, or natural gas), oil, coolant, hydraulic fluid,

heat transfer fluid (propylene glycol with additives), battery acid, or grease.

Personal

Protective

Equipment

(PPE)

Wear the following Personal Protective Equipment (PPE) while operating this

machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

After use

■ Stop the engine when the machine is not being operated.

■ Close the fuel valve on engines equipped with one when the machine is not

being operated.

■ Ensure that the machine will not tip over, roll, slide, or fall when not being

operated.

■ Store the machine properly when it is not being used. The machine should be

stored in a clean location out of the reach of children.

1.4 Safety Guidelines for Lifting the Machine

When lifting the machine:

■ Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any

other type of lifting device used is attached securely and has enough weight-

bearing capacity to lift or hold the machine safely. See chapter Technical Data

for machine weight.

■ Remain aware of the location of other people when lifting the machine.

■ Only use the lifting points and tie-downs described in the Operator’s Manual.

■ Make sure the transporting vehicle has sufficient load capacity and platform size

to safely transport the machine.

To reduce the possibility of injury:

■ Do not stand under the machine while it is being lifted or moved.

■ Do not get onto the machine while it is being lifted or moved.

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11

DS70 Safety Information

1.5 Service Safety

Service

training

Before servicing or maintaining the machine:

■ Read and understand the instructions contained in all manuals delivered with

the machine.

■ Familiarize yourself with the location and proper use of all controls and

protective devices.

■ Only trained personnel shall troubleshoot or repair problems occurring with the

machine.

■ Contact Wacker Neuson for additional training if necessary.

When servicing or maintaining this machine:

■ Do not allow untrained or improperly trained people to service or maintain the

machine. Personnel servicing or maintaining the machine must be familiar with

the associated potential risks and hazards.

■ Maintenance items that can be performed by the operator are listed in this

manual. Other repairs should be performed by a qualified technician. Repairs

can be hazardous if not performed correctly. Contact your Wacker Neuson

dealer service department for additional information or for repairs to your

machine.

Precautions

When servicing or maintaining the machine:

■ Read and understand the service procedures before performing any service to

the machine.

■ All adjustments and repairs must be completed before operating the machine.

Do not operate the machine with a known problem or deficiency.

■ All repairs and adjustments shall be completed by a qualified technician.

■ Turn off the machine before performing maintenance or making repairs.

■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose

clothing away from the machine’s moving parts.

■ Re-install the safety devices and guards after repair and maintenance

procedures are complete.

Machine

modifications

When servicing or maintaining the machine:

■ Use only accessories/attachments that are approved by Wacker Neuson.

■ Do not defeat safety devices.

■ Do not modify the machine without the express written approval of Wacker

Neuson.

Replacing

parts and

labels

■ Replace worn or damaged components.

■ Replace all missing and hard-to-read labels.

■ When replacing electrical components, use components that are identical in

rating and performance to the original components.

■ When replacement parts are required for this machine, use only Wacker

Neuson replacement parts or those parts equivalent to the original in all types of

specifications, such as physical dimensions, type, strength, and material.

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12

Safety Information DS70

Cleaning

When cleaning and servicing the machine:

■ Keep machine clean and free of debris such as leaves, paper, cartons, etc.

■ Keep labels legible.

■ Clean with soapy water only.

When cleaning the machine:

■ Do not clean the machine while it is running.

■ Never use gasoline or other types of fuels or flammable solvents to clean the

machine. Fumes from fuels and solvents can become explosive.

Personal

Protective

Equipment

(PPE)

Wear the following Personal Protective Equipment (PPE) while servicing or

maintaining this machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

In addition, before servicing or maintaining the machine:

■ Tie back long hair.

■ Remove all jewelry (including rings).

Safe service

practices

■ Do not alter engine speeds. Run the engine only at speeds specified in

Technical Data.

■ Do not operate the machine without an air cleaner.

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13

DS70 Safety Information

1.6 Operator Safety while Using Internal Combustion Engines

Operating

safety

When running the engine:

■ Keep the area around the exhaust pipe free of flammable materials.

■ Check the fuel lines and the fuel tank for leaks and cracks before starting the

engine. Do not run the machine if fuel leaks are present or the fuel lines are

loose.

When running the engine:

■ Do not smoke while operating the machine.

■ Do not run the engine near sparks or open flames.

■ Do not touch the engine or muffler while the engine is running or immediately

after it has been turned off.

■ Do not operate a machine when its fuel cap is loose or missing.

■ Do not start the engine if fuel has spilled or a fuel odor is present. Move the

machine away from the spill and wipe the machine dry before starting.

Refueling

safety

When refueling the engine:

■ Clean up any spilled fuel immediately.

■ Refill the fuel tank in a well-ventilated area.

■ Re-install the fuel tank cap after refueling.

■ Do not smoke.

■ Do not refuel a hot or running engine.

■ Do not refuel the engine near sparks or open flames.

■ Use suitable tools for refueling (for example, a fuel hose or a funnel).

■ Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner.

Static electricity can ignite the fuel or fuel vapors.

WARNING

Internal combustion engines present special hazards during operation and fueling.

Failure to follow the warnings and safety standards could result in severe injury or

death.

► Read and follow the warning instructions in the engine owner’s manual and the

safety guidelines below.

DANGER

Exhaust gas from the engine contains carbon monoxide, a deadly poison.

Exposure to carbon monoxide can kill you in minutes.

► NEVER operate the machine inside an enclosed area, such as a tunnel, unless

adequate ventilation is provided through such items as exhaust fans or hoses.

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Labels DS70

2 Labels

2.1 Label Locations

wc_gr011692

A

B

C

D

E

F

G

H

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15

DS70 Labels

2.2 Label Meanings

A

To start the machine:

1. Open the fuel valve.

2. Place the throttle in the SLOW / IDLE

position.

3. Pull the starter rope until engine starts.

To stop the machine:

1. Move the throttle lever to the OFF position.

2. Close the fuel valve.

Warning! To reduce the risk of hearing loss,

always wear hearing protection when operating

this machine.

Read the operator’s manual.

Danger!

Asphyxiation hazard.

■ Engines emit carbon monoxide.

■ Do not run the machine indoors or in an

enclosed area unless adequate ventilation,

through such items as exhaust fans or

hoses, is provided.

■ No sparks, flames, or burning objects near

the machine.

■ Stop the engine before refueling.

■ This machine uses diesel fuel.

wc_sy0180930

wc_sy0118647

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16

Labels DS70

B WARNING

Springs are compressed. Release cover slowly to

avoid spring ejection.

See the Repair Manual for proper disassembly

instructions.

C Guaranteed sound power level in dB(A)

D Turtle = Idle/slow engine speed

Rabbit = Full/fast engine speed

AVERTISSEMENTAVERTISSEMENT

Los resortes son comprimidos. Con el fin de evitar

la expulsion de los resortes, consulte el Manual de

Reparaciones para las instrucciones de desmontaje

correcto.

The springs are compressed. In order to avoid ejection

of the springs, refer to Repair Manual for proper

disassembly instructions.

Les ressorts sont sous pression. Afin d'eviter

l'ejection des ressorts, consulter le Manuel de

Reparation pour les instructions de demontage correct.

ADVERTENCIAADVERTENCIA

118859118859

WARNINGWARNING

52000003145200000314

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17

DS70 Labels

E WARNING

Hot surface

F WARNING

Operation of this equipment may create sparks that

can start fires around dry vegetation. A spark

arrester may be required. The operator should

contact local fire agencies for laws or regulations

relating to fire prevention requirements.

G NOTICE

Lifting point

H Ultra low sulfur fuel only.

WARNUNGWARNUNG

ADVERTENCIAADVERTENCIA

WARNINGWARNING

AVERTISSEMENTAVERTISSEMENT

117037117037

178732178732

WARNING

Operation of This Equipment May Create Sparks That Can Start Fires Around Dry

Vegetation. A Spark Arrestor May be Required. The Operator Should Contact Loca

Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements.

Per CAL. PRC. CODE

NOTICE

ULTRA LOW SULFUR FUEL ONLY

SOLAMENTE COMBUSTIBLE DE

ULTRABAJO CONTENIDO DE AZUFRE.

SEULEMENT CARBURANT DE

SOUFRE ULTRA BAS.

AVISO

AVIS

ULSD-S15

5100030871

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Lifting and Transporting DS70

3 Lifting and Transporting

3.1 Lifting the Rammer

Requirements

■ Lifting device (crane or hoist) capable of supporting the rammer’s weight (see

the identification plate on the rammer)

■ Lifting gear (hooks, slings, and/or chains) capable of supporting the rammer’s

weight

■ Engine stopped and cool to the touch

Procedure

Perform the procedure below to lift the rammer.

1. Attach the lifting gear to the central lifting cable (a).

2. Lift the rammer a short distance, making sure that all connections are secure.

3. Continue lifting the rammer as required.

a

b

wc_gr011693

WARNING

Crushing hazard. Do not use the guide handle (b) to lift the rammer.

► Use only the central lifting cable to lift the rammer.

WARNING

Crushing hazard. Do not use the central lifting cable if there are any signs of cut

wires, excessive wear, or other defects.

► Always inspect the central lifting cable for wear, damage, or abuse. Replace a

damaged lifting cable immediately.

► Protect the central lifting cable from all sharp edges.

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19

DS70 Lifting and Transporting

3.2 Transporting the Rammer

Overview

This rammer can be transported in a vehicle, or manually, depending on job site

conditions and distance to be traveled.

NOTICE: Do not tow this rammer.

Requirements

■ Engine stopped and cool to the touch

■ Lifting devices and gear

■ Fuel tank drained (if transporting horizontally)

Transporting

in a vehicle

Perform the procedure below to transport the rammer in a vehicle.

1. Lift the rammer into the transport vehicle. See topic Lifting the Rammer.

2. Secure the rammer to the transport vehicle in the upright position to prevent it

from tipping, falling, or rolling.

If the rammer cannot be secured in the upright position,

a.Drain the fuel tank to prevent fuel from leaking from the cap (c).

b.

Lay the rammer down only as shown and tie it to the vehicle at points

(a)

and

(b)

.

Transporting

manually

Rollers (d) enable the rammer to be rolled from one location to another. Perform

the procedure below to transport the rammer manually.

1. Drain the fuel tank to prevent fuel leaking from the cap.

2. Lay the rammer down as shown.

3. Raise the rammer by the lifting handle (b).

4. Roll the rammer forward or backward as needed.

WARNING

Lifting injury. This machine is too heavy to lift without mechanical assistance.

► Do not attempt to lift or carry the rammer without using appropriate lifting

devices and gear as described in topic Lifting the Rammer.

wc_gr011694

a

d

c

b

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Operation DS70

4 Operation

4.1 Preparing the Machine for First Use

1. Make sure all loose packaging materials have been removed from the machine.

2. Check the machine and its components for damage. If there is visible damage,

do not operate the machine! Contact your Wacker Neuson dealer immediately

for assistance.

3. Take inventory of all items included with the machine and verify that all loose

components and fasteners are accounted for.

4. Attach component parts not already attached.

5. Add fluids as needed and applicable, such as fuel and engine oil.

6. Move the machine to its operating location.

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Wacker Neuson DS70 User manual

Wacker Neuson DS70 User manual

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