FormNo.3415-663RevA
PowerMax
®
HeavyDuty928OHXESnowthrower
PowerMax
®
HeavyDuty1028OHXESnowthrower
ModelNo.38801—SerialNo.402082000andUp
ModelNo.38802—SerialNo.402082000andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential
homeowners.Itisdesignedprimarilyforremoving
snowfrompavedsurfaces,suchasdrivewaysand
sidewalks,andothersurfacesfortrafconresidential
orcommercialproperties.Itisnotdesignedfor
removingmaterialsotherthansnow.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourmachineready.Figure1
identiesthelocationofthemodelandserialnumbers
onthemachine.Writethenumbersinthespace
provided.
Important:Withyoursmartphoneortablet,scan
theQRcodeontheserialnumberdecaltoaccess
warranty,parts,andotherproductinformation.
g219961
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Ifyouareusingthismachineabove
1500m(5,000ft)foracontinuousperiod,ensure
thattheHighAltitudeKithasbeeninstalled
sothattheenginemeetsCARB/EPAemission
regulations.TheHighAltitudeKitincreases
engineperformancewhilepreventingspark-plug
fouling,hardstarting,andincreasedemissions.
Onceyouhaveinstalledthekit,attachthe
high-altitudelabelnexttotheserialdecalonthe
machine.ContactanyAuthorizedToroService
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3415-663*A
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.Remove
thekitfromtheengineandrestoretheengineto
itsoriginalfactorycongurationwhenrunningthe
engineunder1500m(5,000ft).Donotoperatean
enginethathasbeenconvertedforhigh-altitude
useatloweraltitudes;otherwise,youcould
overheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachinehas
beenconvertedforhigh-altitudeuse,lookforthe
followinglabel(Figure3).
decal127-9363
Figure3
Contents
Introduction...............................................................1
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................3
Setup........................................................................5
InstallingtheUpperHandle.................................5
InstallingtheWheel-Clutch-CableEnds..............5
InstallingtheTraction-ControlLinkage................6
InstallingtheChute-ControlRod.........................7
ConnectingtheHeadlightandHandwarmer
WirestotheEngine.........................................7
InstallingtheSnow-CleanoutTool.......................8
CheckingtheEngine-OilLevel............................8
CheckingandAdjustingtheTirePressure...........8
CheckingtheSkidsandScraper.........................8
CheckingtheOperationoftheTraction
Drive...............................................................8
ProductOverview.....................................................9
Operation................................................................10
BeforeOperation.................................................10
BeforeOperationSafety...................................10
FillingtheFuelTank..........................................10
DuringOperation..................................................11
DuringOperationSafety....................................11
StartingtheEngine............................................11
ShuttingOfftheEngine.....................................13
OperatingtheHandwarmers.............................13
OperatingtheTractionDrive.............................14
UsingtheWheel-ClutchLevers.........................14
OperatingtheSpeedSelector...........................14
OperatingtheAuger/ImpellerDrive...................15
OperatingtheQuickStick®...............................15
ClearingaCloggedDischargeChute................16
OperatingTips.................................................16
AfterOperation....................................................17
AfterOperationSafety......................................17
PreventingFreeze-upafterUse........................17
Maintenance...........................................................18
RecommendedMaintenanceSchedule(s)...........18
MaintenanceSafety..........................................18
PreparingforMaintenance...............................18
CheckingtheEngine-OilLevel..........................19
CheckingandAdjustingtheSkidsand
Scraper.........................................................19
CheckingandAdjustingtheTraction
Cable............................................................20
CheckingandAdjustingtheAuger/Impeller
Cable............................................................20
CheckingtheAuger-Gearbox-OilLevel.............21
ChangingtheEngineOil...................................21
LubricatingtheHexShaft..................................22
ReplacingtheSparkPlug.................................23
AdjustingtheDischarge-ChuteLatch................23
ReplacingtheDriveBelts..................................24
ReplacingtheHeadlightBulb............................24
Storage...................................................................25
StoringtheMachine..........................................25
RemovingtheMachinefromStorage................25
Troubleshooting......................................................26
2
Safety
GeneralSafety
ThismachinecomplieswithANSIB71.3specications.
•Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtousetheproductandunderstandsthe
warnings.
•Donotputyourhandsorfeetnearmoving
componentsonthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe
machine.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Shutofftheenginebeforeunclogging,servicing,
orfuelingthemachine.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal106-4525
106-4525
OrderPartNo.112-6633
1.Fast
3.Slow
2.Forwardspeeds4.Reversespeeds
decal107-3040
107-3040
1.Cutting/dismembermenthazardsofhandorfoot,impeller
andauger—keepbystandersasafedistanceawayfrom
themachine.
decal112-6625
112-6625
OrderPartNo.112-6629
1.Cutting/dismembermenthazard,impeller—donotplace
yourhandinthechute;shutofftheenginebeforeleaving
theoperator'spositionanduseatooltoclearthechute.
3
x 3
1
2
3
4
5
120-9805
decal120-9805
120-9805
1.Insertthekey.
2.Primetheengine3times.
3.Engagethechoke.
4.Pullthestartercord.
5.Oncetheengineisrunning,disengagethechoke.
decal125-1102
125-1102
1.Engine—shutoff
3.Variablespeedcontrol
2.Slow
4.Fast
decal127-5991
127-5991
1.Leftturncontrol4.Cutting/dismembermenthazard,
impeller—donotplaceyourhandin
thechute;shutofftheenginebefore
leavingtheoperator'spositionanduse
atooltoclearthechute.
7.Auger/impellerdrive—squeezethe
levertoengage;releasetheleverto
disengage.
2.Tractiondrive—squeezetheleverto
engage;releasethelevertodisengage.
5.Cutting/dismembermenthazard,
impeller—stayawayfrommoving
parts;keepallguardsandshieldsin
place;removetheignitionkeyand
readtheinstructionsbeforeservicing
orperformingmaintenance.
8.Rightturncontrol
3.Warning—readtheOperator'sManual.
6.Thrownobjecthazard—keep
bystandersasafedistanceawayfrom
themachine.
9.Handwarmercontrols
4
Setup
InstallingtheUpperHandle
g220055
Note:Donotremovetherubberbandonthecables
untilyouhaveinstalledtheupperhandle.
Installingthe
Wheel-Clutch-CableEnds
1.Unwrapanddiscardthebubblewrapfromthe
cablesonthelowerhandle(Figure5).
g001302
Figure5
2.Routeeithertheleftorrightcableendoverthe
lowerhandleandinsertthecableendintothe
holeinthecorrespondingwheel-clutchlever
(Figure6).
g001303
Figure6
1.Wheel-clutchlever
3.Removethenutandwasherfromthehandle,
attachthecableclamponthecabletothe
handle,installthewasherandthenut,and
tightenthenutbyhand(Figure7).
g001304
Figure7
1.Cableclamp(2)
5
Important:Ensurethatthecurvedsideof
thecableclampisagainstthehandleand
thatthecableisroutedbelowtheclampbolt.
Thecablemustbeinastraightlinefromthe
cableclamptothepointwhereitattachesto
thewheel-clutchlever.
4.Pullthecablejacketdowngentlyuntilthe
wheel-clutchleverisdownandtheslackisout
ofthecable,thentightenthecable-clampnut
securely(Figure8).
g001305
Figure8
5.Squeezetheleverfully,thencheckthegap
betweenthebottomofthehandleandtheend
ofthewheel-clutchlever(Figure9).
g001306
Figure9
Note:Thegapshouldbeapproximatelythe
thicknessofapencil(1/4inchor6mm).Ifitis
greater,loosenthecable-clampnut,slidethe
cablejacketupslightly,tightenthecable-clamp
nut,andcheckthegapagain.
6.Repeatsteps2through5fortheothercable.
Installingthe
Traction-ControlLinkage
g220056
6
InstallingtheChute-Control
Rod
g220057
ConnectingtheHeadlight
andHandwarmerWiresto
theEngine
g220058
7
Installingthe
Snow-CleanoutTool
g220085
CheckingtheEngine-Oil
Level
Note:Yourmachinecomeswithoilintheengine
crankcase.Beforestartingtheengine,checktheoil
levelandaddoilifnecessary.
RefertoCheckingtheEngine-OilLevel(page19).
CheckingandAdjustingthe
TirePressure
g219877
CheckingtheSkidsand
Scraper
RefertoCheckingandAdjustingtheSkidsand
Scraper(page19).
CheckingtheOperationof
theTractionDrive
CAUTION
Ifthetractiondriveisnotproperlyadjusted,
themachinemaymoveinthedirection
oppositeofwhatyouintended,causinginjury
and/orpropertydamage.
Carefullycheckthetractiondriveandadjustit
properly,ifnecessary.
1.Starttheengine;refertoStartingtheEngine
(page11).
2.MovethespeedselectortoPositionR1;referto
OperatingtheSpeedSelector(page14).
3.Squeezetheleft(traction)levertothehandgrip
(Figure15).
8
g001011
Figure15
Themachineshouldmoverearward.Ifthe
machinedoesnotmoveormovesforward,
completethefollowing:
A.Releasethetractionleverandshutoffthe
engine.
B.Disconnectthetrunnionfromthe
speed-selectorlever.
C.Turnthetrunniondownward(clockwise)on
thespeed-controlrod.
D.Connectthetrunniontothespeed-selector
lever.
4.Releasethetractionlever.
5.MovethespeedselectortoPosition1;referto
OperatingtheSpeedSelector(page14).
6.Squeezetheleft(traction)levertothehandgrip
(Figure15).
Themachineshouldmoveforward.Ifthe
machinedoesnotmoveormovesrearward,
completethefollowing:
A.Releasethetractionleverandshutoffthe
engine.
B.Disconnectthetrunnionfromthe
speed-selectorlever.
C.Turnthetrunnionupward(counterclockwise)
onthespeed-controlrod.
D.Connectthetrunniontothespeed-selector
lever.
7.Ifyoumadeanyadjustments,repeatthis
procedureuntilnoadjustmentsarerequired.
Important:Ifthemachinemoveswhenthe
tractionleverisinthereleasedposition,checkthe
tractioncable;refertoCheckingandAdjusting
theTractionCable(page20)ortakethemachine
toanAuthorizedServiceDealerforservice.
ProductOverview
g220972
Figure16
1.Handgrip(2)
10.Dischargechute
2.Auger/impellerlever11.Scraper
3.Speed-selectorlever
12.Auger
4.Handwarmerswitch
13.Skid(2)
5.QuickStick®
discharge-chutecontrol
14.Electric-startbutton
6.Tractionlever15.Electric-startplug-in
7.Fuel-tankcap
16.Snow-cleanouttool
8.Oil-lltube/dipstick
17.Headlight
9.Chutedeector18.Wheel-clutchlever(2)
g016500
Figure17
1.Primer5.Throttle
2.Ignitionswitch
6.Oil-drainplug
3.Choke
7.Recoil-starthandle
4.Fuel-shutoffvalve
9
g004217
Figure18
1.Snow-cleanouttool(attachedtothehandle)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
•Forelectric-startmodelsonly:Useextension
cordsandreceptaclesasspeciedinthemanual.
Thoroughlyinspecttheelectricalcordbefore
pluggingitintoapowersource.Ifthecordis
damaged,donotuseit.Replacethedamaged
cord.Unplugthepowercordwheneveryouare
notstartingthemachine.
•Wearadequatewintergarmentswhenever
youoperatethemachine.Wearsubstantial,
slip-resistantfootwearthatimprovesfootingon
slipperysurfaces.Avoidloose-ttingclothingthat
cangetcaughtinmovingparts.
•Alwaysweareyeprotectionduringoperationor
whileperforminganadjustmentorrepairtoprotect
youreyesfromforeignobjectsthatthemachine
maythrow.
•Thoroughlyinspecttheareawhereyouwillusethe
machine,andremovealldoormats,sleds,boards,
wires,andotherforeignobjects.
•Ifashield,safetydevice,ordecalisdamaged,
illegible,ormissing,repairorreplaceitbefore
beginningoperation.Alsotightenanyloose
fasteners.
DANGER
Fuelisextremelyammableandexplosive.A
reorexplosionfromfuelcanburnyouand
others.
•Topreventastaticchargefromignitingthe
fuel,placethecontainerand/ormachineon
thegroundbeforelling,notinavehicle
oronanobject.
•Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
•Donothandlefuelwhensmokingor
aroundanopenameorsparks.
•Storefuelinanapprovedfuelcontainer,
outofthereachofchildren.
•Donottipthemachineeitherforward
orbackwardwithfuelinthefueltank;
otherwise,fuelmayleakoutofthe
machine.
FillingtheFuelTank
•Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
•Donotuseethanolblendsofgasoline(such
asE15orE85)withmorethan10%ethanolby
volume.Performanceproblemsand/orengine
damagemayresultwhichmaynotbecovered
underwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
•Donotaddoiltogasoline.
Donotllabovethebottomofthefueltankneck
(Figure19).
g216203
Figure19
Note:Forbestresults,purchaseonlythequantity
offuelthatyouexpecttousein30days.Otherwise,
youmayaddfuelstabilizertonewlypurchasedfuelto
keepitfreshforupto6months.
10
DuringOperation
DuringOperationSafety
•Shutofftheenginebeforeuncloggingthe
machineandalwaysuseastickorthe
snow-cleanouttool(ifprovided).
•Arotatingaugercaninjurehandsorfeet.Stay
behindthehandlesandawayfromthedischarge
openingwhileoperatingthemachine.Keepyour
face,hands,feet,andanyotherpartofyour
bodyorclothingawayfrommovingorrotating
parts.
•Neverdirectthedischargetowardpeopleorareas
wherepropertydamagecanoccur.
•Exercisecautiontoavoidslippingorfalling.
Alwaysbesureofyourfooting,andkeeparm
holdonthehandles.Walk;neverrun.
•Exerciseextremecautionwhenoperatingon
slopes.
•Neveroperatethemachinewithoutgoodvisibility
orlight.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Lookbehindandusecarewhenbackingupwith
themachine.
•Whennotactivelyclearingsnow,disengagepower
totheauger.
•Exerciseextremecautionwhenoperatingonor
crossinggraveldrives,walks,orroads.Stayalert
forhiddenhazardsortrafc.
•Neverattempttomakeanyadjustmentswhilethe
engineisrunning.
•Afterstrikingaforeignobject,shutofftheengine,
removetheignitionkey(electric-startmodels
only),thoroughlyinspectthemachineforany
damage,andrepairthedamagebeforestarting
andoperatingthemachine.
•Ifthemachineshouldstarttovibrateabnormally,
shutofftheengineandcheckforthecause.
•Donotruntheengineindoorsunlessthereis
adequateventilation(e.g.,leavinganoutsidedoor
open);exhaustfumesaredangerous.
•Donotoverloadthemachinecapacityby
attemptingtoclearsnowattoofastarate.
•Nevertouchahotengineormufer.
StartingtheEngine
1.Checktheengine-oillevel.RefertoChecking
theEngine-OilLevel(page19).
2.Turnthefuel-shutoffvalve1/4turn
counterclockwisetoopenit(Figure20).
g016512
Figure20
3.Fullyinserttheignitionkey(Figure21).
g016498
Figure21
1.Ignitionkey
4.Firmlypushintheprimerwithyourthumbas
indicatedbythefollowingtable,holdingthe
primerinforasecondbeforereleasingiteach
time(Figure22).
11
g037221
Figure22
Temperature
SuggestedNumberof
Primes
Above-18°C(0°F)
3
-23°Cto-18°C(-10°Fto0°F)
4
Below-23°C(-10°F)
6
5.MovethechoketotheCHOKEposition(Figure
23).
g016501
Figure23
6.MovethethrottletotheFASTposition(Figure
24).
g016504
Figure24
7.Startthemachinebypullingtherecoilstarteror
pressingtheelectric-starterbutton(Figure25).
g019055
Figure25
1.Electric-starterbutton3.Recoil-starthandle
2.Electricstarterplug-in
Note:Useonlyanextensioncordthatis
UL-listed,16gauge,notlongerthan15m(50
ft),andisdesignedforoutdooruse.
WARNING
Theelectricalcordcanbecomedamaged,
causingashockorre.
Thoroughlyinspecttheelectricalcord
beforeusingthemachine.Ifthecord
isdamaged,donotuseit.Replaceor
repairthedamagedcordimmediately.
ContactanAuthorizedServiceDealerfor
assistance.
Important:Topreventdamagingtheelectric
starter,runitinshortcycles(5secondson,
5secondsoff),nomorethan10times.Ifthe
12
enginestilldoesnotstart,takethemachine
toanAuthorizedServiceDealerforservice.
8.Disconnectthepowercordfromthepoweroutlet
rstandthenfromthemachine(electric-start
modelsonly).
9.Allowtheenginetowarmup;graduallymove
thechoketowardtheRUNposition.Waitfor
theenginetorunsmoothlybeforeeachchoke
adjustment.
CAUTION
Ifyouleavethemachinepluggedintoa
poweroutlet,someonecaninadvertently
startthemachineandinjurepeopleor
damageproperty.
Unplugthepowercordwheneveryouare
notstartingthemachine.
ShuttingOfftheEngine
1.MovethethrottletotheSLOWposition,andthen
totheSTOPposition(Figure26).Youcanalso
shutofftheenginebypullingtheignitionkey
outwardtothemiddleposition.
g016505
Figure26
2.Waitforallmovingpartstostopbeforeleaving
theoperatingposition.
3.Removetheignitionkeytopreventaccidental
starting.
4.Closethefuelshutoffvalvebyrotatingit
clockwise(Figure27).
g016499
Figure27
5.Pulltherecoilstarter3or4times.
Note:Thishelpspreventtherecoilstarterfrom
freezingup.
Operatingthe
Handwarmers
Operatethehandwarmersasfollows:
•PresstheswitchtotheONpositiontoturnonthe
handwarmers.
•PresstheswitchtotheOFFpositiontoturnoffthe
handwarmers.
g026460
Figure28
1.On/Offswitch3.OFFposition
2.ONposition
13
OperatingtheTraction
Drive
CAUTION
Ifthetractiondriveisnotproperlyadjusted,
themachinemaymoveinthedirection
oppositeofwhatyouintended,causinginjury
and/orpropertydamage.
Carefullycheckthetractiondriveandadjustit
properly,ifnecessary.
Important:Ifthemachinemoveswhenthe
tractionleverisinthereleasedposition,checkthe
tractioncable;refertoCheckingandAdjusting
theTractionCable(page20)ortakethemachine
toanAuthorizedServiceDealerforservice.
Important:Tooperatethetractiondrive,you
mustoperatethemachinewiththeself-propel
featureengaged.
1.Toengagethetractiondrive,squeezetheleft
(traction)levertothehandgrip(Figure29).
g001011
Figure29
2.Tostopthetractiondrive,releasethetraction
lever.
UsingtheWheel-Clutch
Levers
Thewheel-clutchleversallowyoutomomentarily
disengagethedriveto1orbothwheelswiththe
traction-driveleverstillengaged.Thisenablesyouto
turnandmaneuverthemachineeasily.
Note:Holdingdownthetractionleveragainstthe
handleengagesthetractiondrivetobothwheels.
Toturnthemachinetotheright,liftuptheright
wheel-clutchleverandsqueezeittowardthehandle
(Figure30).
g001307
Figure30
Note:Thisdisengagesthedrivetotherightwheel
whiletheleftwheelcontinuesdriving,andthemachine
turnstotheright.
Note:Similarly,squeezingtheleftwheel-clutchlever
turnsthemachinetotheleft.
Whenyoucompletetheturn,releasethewheel-clutch
lever,andthedrivere-engagesbothwheels(Figure
31).
g001308
Figure31
Momentarilysqueezingandreleasingtheleftorright
wheel-clutchleveralsoallowsforsteeringadjustments
tokeepthemachinegoinginastraightline,especially
indeepsnow.
Squeezingbothwheel-clutchleverssimultaneously
disengagesthedrivetobothwheels.Thisenables
youtomanuallymovethemachinebackwardwithout
stoppingtoshiftitintoareversegear.Italsoallows
youtomaneuverandtransportthemachinemore
easilywhentheengineisnotrunning.
OperatingtheSpeed
Selector
Thespeedselectorhas6forwardand2reverse
gears.Tochangespeeds,releasethetractionlever
andshiftthespeed-selectorlevertothedesired
position(Figure32).Theleverlocksinanotchat
eachspeedselection.
14
g001012
Figure32
Operatingthe
Auger/ImpellerDrive
1.Toengagetheauger/impellerdrive,squeeze
theright(auger/impeller)levertothehandgrip
(Figure33).
g001013
Figure33
2.Tostoptheaugerandimpeller,releasetheright
lever.
Important:Whenyouengageboththe
auger/impellerleverandthetractionlever,
thetractionleverlockstheauger/impeller
leverdown,freeingyourrighthand.To
releasebothlevers,simplyreleasetheleft
(traction)lever.
3.Iftheaugerandimpellercontinuetorotatewhen
youreleasetheauger/impellerlever,donot
operatethemachine.Checktheauger/impeller
cable;refertoCheckingandAdjustingthe
Auger/ImpellerCable(page20)andadjustitif
necessary.Otherwise,takethemachinetoan
AuthorizedDealerforservice.
WARNING
Iftheaugerandimpellercontinue
torotatewhenyoureleasethe
auger/impellerlever,youcouldseriously
injureyourselforothers.
Donotoperatethemachine.Takeittoan
AuthorizedServiceDealerforservice.
OperatingtheQuickStick®
HoldthebluetriggercapdowntousetheQuickStick
tomovethedischargechuteandthechutedeector.
Releasethetriggercaptolockthedischargechute
andchutedeectorintoposition(Figure34).
g001014
Figure34
MovingtheDischargeChute
HoldthebluetriggercapdownandmovetheQuick
Sticktothelefttomovethedischargechutetothe
left;movetheQuickSticktotherighttomovethe
dischargechutetotheright(Figure35).
g018894
Figure35
•Ifthechutedoesnotmove,refertoAdjustingthe
Discharge-ChuteLatch(page23).
•Ifthechutedoesnotturnasfartotheleftasit
doestotheright,ensurethatthecableisrouted
totheinsideofthehandles.RefertoInstallingthe
UpperHandle(page5).
•Ifthechutedoesnotlockintoplacewhenyou
releasethetriggercap,refertoAdjustingthe
Discharge-ChuteLatch(page23).
15
MovingtheChuteDeector
HoldthebluetriggercapdownandmovetheQuick
Stickforwardtolowerthechutedeector;moveit
rearwardtoraisethechutedeector(Figure36).
g001016
Figure36
ClearingaClogged
DischargeChute
WARNING
Iftheauger/impellerisrunningbutthereisno
snowcomingoutofthedischargechute,the
dischargechutemaybeclogged.
Neveruseyourhandstoclearaclogged
dischargechute.Thiscouldresultinpersonal
injury.
•Tounclogthedischargechute,stayinthe
operatingpositionandreleasetheleft(traction)
lever.Whilerunningtheauger/impeller,pushdown
onthehandlestoraisethefrontofthemachinea
fewcentimeters(inches)offthepavement.Then
liftthehandlesquicklytobumpthefrontofthe
machineonthepavement.Repeatifnecessary
untilastreamofsnowcomesoutthedischarge
chute.
•Ifyoucannotunclogthedischargechuteby
bumpingthefrontofthemachine,shutoffthe
engine,waitforallmovingpartstostop,and
usethesnow-cleanouttool(Figure18).
Important:Uncloggingthedischargechute
bybumpingthefrontofthemachineonthe
pavementmaycausetheskidstomove.Adjust
theskidsandtightentheskidboltssecurely;
refertoCheckingandAdjustingtheSkidsand
Scraper(page19).
OperatingTips
DANGER
Whenthemachineisinoperation,theimpeller
andaugerrotateandcaninjureoramputate
handsorfeet.
•Beforeadjusting,cleaning,inspecting,
troubleshooting,orrepairingthemachine,
shutofftheengineandwaitforallmoving
partstostop.Disconnectthewirefrom
thesparkplugandkeepitawayfromthe
plugtopreventsomeonefromaccidentally
startingtheengine.
•Removeanobstructionfromthedischarge
chute;refertoClearingaClogged
DischargeChute(page16).Usethe
snow-cleanouttool(Figure19),notyour
hands,toremoveanobstructionfromthe
dischargechute.
•Staybehindthehandlesandawayfrom
thedischargeopeningwhileoperatingthe
machine.
•Keepyourface,hands,feet,andanyother
partofyourbodyorclothingawayfrom
concealed,moving,orrotatingparts.
WARNING
Theimpellercanthrowstones,toys,andother
foreignobjectsandcauseseriouspersonal
injurytoyouorbystanders.
•Keeptheareatobeclearedfreeofall
objectsthattheaugercouldpickupand
throw.
•Keepallchildrenandpetsawayfromthe
areaofoperation.
•AlwayssetthethrottletotheFASTpositionwhen
throwingsnow.
•Iftheengineslowsdownunderaloadorthe
wheelsslip,shiftthemachineintoalowergear.
•Ifthefrontofthemachineridesup,shiftthe
machineintoalowergear.Ifthefrontcontinuesto
rideup,liftuponthehandles.
16
AfterOperation
AfterOperationSafety
•Neverstorethemachinewithfuelinthefuel
tankinsideabuildingwhereignitionsourcesare
present,suchashotwaterheaters,spaceheaters,
orclothesdryers.Allowtheenginetocoolbefore
storinginanyenclosure.
•Whenstoringthemachineformorethan30days,
refertoStorage(page25)forimportantdetails.
PreventingFreeze-upafter
Use
•Insnowyandcoldconditions,somecontrolsand
movingpartsmayfreeze.Donotuseexcessive
forcewhentryingtooperatefrozencontrols.
Ifyouhavedifcultyoperatinganycontrolorpart,
starttheengineandletitrunforafewminutes.
•Afterusingthemachine,lettheenginerunfor
afewminutestopreventmovingpartsfrom
freezing.Engagetheauger/impellertoclearany
remainingsnowfrominsidethehousing.Rotate
theQuickSticktopreventitfromfreezing.Shutoff
theengine,waitforallmovingpartstostop,and
removealliceandsnowfromthemachine.
•Withtheengineoff,pulltherecoil-starthandle
severaltimesandpushtheelectric-startbutton
oncetopreventtherecoilstarterandelectric
starterfromfreezingup.
17
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst2hours
•Inspectthetractioncableandadjustitifnecessary.
•Inspecttheauger/impellercableandadjustitifnecessary.
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengine-oillevelandaddoilifnecessary.
Every50hours
•Changetheengineoil.Changetheengineoilevery25operatinghourswhen
operatingtheengineunderaheavyload.
Every100hours
•Replacethesparkplug.
Yearly
•Checktheskidsandscraperandadjustthemifnecessary.
•Inspectthetractioncableandadjustorreplaceitifnecessary.
•Inspecttheauger/impellercableandadjustorreplaceitifnecessary.
•Checktheauger-gearboxoilandaddoilifnecessary.
•Lubricatethehexshaft.
Yearlyorbeforestorage
•Checktheairpressureinthetiresandinatethemto116to137kPa(17to20psi).
•Runtheenginetodryoutthefueltankandthecarburetorattheendoftheseason.
•HaveanAuthorizedServiceDealerinspectandreplacethetractiondrivebeltand/or
theauger/impellerdrivebelt,ifnecessary.
Important:Youcanndmoreinformationaboutmaintainingandservicingyourmachineat
www.Toro.com.
MaintenanceSafety
Readthefollowingsafetyprecautionsbefore
performinganymaintenanceonthemachine:
•Beforeperforminganymaintenance,service,or
adjustment,shutofftheengineandremovethe
key.Ifmajorrepairsareeverneeded,contactan
AuthorizedServiceDealer.
•Checkallfastenersatfrequentintervalsforproper
tightnesstoensurethatthemachineisinsafe
workingcondition.
•Donotchangethegovernorsettingsontheengine.
•PurchaseonlygenuineT ororeplacementparts
andaccessories.
PreparingforMaintenance
1.Movethemachinetoalevelsurface.
2.Shutofftheengineandwaitforallmovingparts
tostop.
3.Disconnectthespark-plugwire.Referto
ReplacingtheSparkPlug(page23).
18
CheckingtheEngine-Oil
Level
ServiceInterval:Beforeeachuseordaily—Check
theengine-oillevelandaddoilif
necessary.
g219890
CheckingandAdjustingthe
SkidsandScraper
ServiceInterval:Yearly—Checktheskidsand
scraperandadjustthemif
necessary.
Checktheskidstoensurethattheaugerdoesnot
contactthepavedorgravelsurface.Adjusttheskids
asneededtocompensateforwear.
1.Checkthetirepressure;refertoCheckingand
AdjustingtheTirePressure(page8).
2.Loosenthenutsthatsecurebothskidstothe
augersidesuntiltheskidsslideupanddown
easily(Figure38).
g001570
Figure38
1.1.3cm(1/2inch)
3.Supportthesideplatessothattheyareatleast
1.3cm(1/2inch)abovealevelsurface.
Important:Theaugerbladesmustbe
supportedabovethegroundbytheskids.
4.Ensurethatthescraperis3mm(1/8inch)above
andparalleltoalevelsurface.
Note:Ifthepavementiscracked,rough,or
uneven,adjusttheskidstoraisethescraper.For
gravelsurfaces,adjusttheskidsfurtherdownto
preventthemachinefrompickinguprocks.
5.Movetheskidsdownuntiltheyareevenwith
theground.
6.Firmlytightenthenutsthatsecurebothskids
totheaugersides.
Note:Toquicklyadjusttheskidsiftheyloosen,
supportthescraper3mm(1/8inch)offthe
pavement,thenadjusttheskidsdowntothe
pavement.
Note:Iftheskidsbecomeexcessivelyworn,
youcanturnthemoverandsettheunusedside
towardthepavement.
19
CheckingandAdjustingthe
TractionCable
ServiceInterval:Aftertherst2hours—Inspect
thetractioncableandadjustitif
necessary.
Yearly—Inspectthetractioncableandadjustor
replaceitifnecessary.
Ifthemachinedoesnotdriveintheforwardorreverse
speedsoritdriveswhenyoureleasethetractionlever,
adjustthetractioncable.
Withthetractionleverdisengaged,checkthepin
intheelongatedslotintheleftsideofthemachine
abovethetire.Thereshouldbeagapof1to1.5mm
(1/32to1/16inch)fromthefrontoftheslottothefront
edgeofthepin(Figure39).
g001568
Figure39
1.Pin
2.1to1.5mm(1/32to1/16inch)
Iftheleft(traction)cableisnotproperlyadjusted,do
thefollowingsteps:
1.Loosenthejamnut.
2.Loosenortightentheturnbuckletoadjustthe
pinuntilitisthepropergapfromthefrontedge
oftheslot.
3.Tightenthejamnut(Figure40).
g001021
Figure40
1.Jamnut2.Turnbuckle
CheckingandAdjustingthe
Auger/ImpellerCable
ServiceInterval:Aftertherst2hours—Inspectthe
auger/impellercableandadjustitif
necessary.
Yearly—Inspecttheauger/impellercableand
adjustorreplaceitifnecessary.
1.Removethe2screwsfromtherightsideofthe
beltcoverasshown.
2.Liftuptherightsideofthebeltcover(Figure41).
g001022
Figure41
3.Withtheauger/impellerleverdisengaged,
ensurethatthegapbetweentheaugerclutch
assemblyandthetabis1.5mm(1/16inch)as
showninFigure42.
20
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