Body-Solid PPR500EXT Assembly Manual

Brand
Body-Solid
Model
PPR500EXT
Type
Assembly Manual
V PPR500EXT-100118
Owner’s Manual
WWW.BODYSOLID.COM
PPR500EXT
HALF RACK EXTENSION
2
WARNING
Safety and Maintenance
of Cables
IMPORTANT: Cables are
wear items. It is your
responsibility to prevent
unexpected breakage.
Cable inspection should
be performed daily.
Inspect all cables, the
nylon coating on all
cables, and the area
near the fitting at each
end of each cable.
Replace any damaged or
worn cable immediately.
Do not allow the machine
to be used until damaged
or worn cables are
replaced. Using or allowing
a machine to be used
with a suspect cable can
result in serious injury. See
Owner’s Manual for more
information.
For Body-Solid Customer Service
Call 1-800-556-3113

#DWRULE-4

#DWRULE-4
3
PPR500EXT
TABLE OF CONTENTS
•SAFETY INSTRUCTIONS.......................
•PREPARATION.......................................
•PART/HARDWARE LIST..........................
•HARDWARE ILLUSTRATION.................
•ASSEMBLY INSTRUCTIONS.................
•EXPLODED VIEW...................................
•CONTACT PAGE.....................................
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 8
PAGE 13
PAGE 14
4
PPR500EXT
SAFETY INSTRUCTIONS
When using exercise equipment,
you should always take basic
precautions including the
following:
• ReadallinstructionsbeforeusingthePPR500EXT.
Theseinstructionsarewrittentoensureyoursafety
andtoprotecttheunit.
• Donotremoveanysafetylabelsfromthe
machine.
• Donotallowchildrenonorneartheequipment.
• Usetheequipmentonlyforitsintendedpurpose
asdescribedinthisguide.Donotuseaccessory
attachmentsthatarenotrecommendedbythe
manufacturer.Suchattachmentsmightcauseserious
injuries.
• Wearproperexcerciseclothingandshoesforyour
workout,nolooseclothing.
• Keephands,limbs,looseclothing,andlonghairwell
outofthewayofallmovingparts
• Usecarewhengettingonorofftheunit.
• Donooverexertyourselforworktoexhaustion.
• Ifyoufeelanypainorabnormalsymptoms,stopyour
workoutimmediatelyandconsultyourphysician.
• Neveroperateunitwhenithasbeendroppedor
damaged.Returntheequipmenttoaservicecenter
forexaminationandrepair.
• Neverdroporinsertobjectsintoanyopeninginthe
equipment.
• Alwayschecktheunitanditscablesbeforeeachuse.
Makesurethatallfastenersandcablesaresecure
andingoodworkingcondition.
• Donotusetheequipmentoutdoorsornearwater.
Personal Safety During Assembly
• Beforebeginningassembly,pleasetakethetimeto
readtheinstructionsthoroughly.
• Readeachstepintheassemblyinstructionsand
followthestepsinsequence.Donotskipahead.If
youskipahead,youmaylearnlaterthatyouhave
todisassemblecomponentsandthatyoumayhave
damagedtheequipment
• AssembleandoperatethePPR500EXTonasolid,
levelsurface.Locatetheunitafewfeetfromthewalls
orfurnituretoprovideeasyaccess.
ThePPR500EXTisdesignedforyourenjoyment.
Byfollowingtheseprecautionsandusingcommon
sense,youwillhavemanysafeandpleasurablehours
ofhealthfulexercisewithyourPowerlineHalfRack
Extension.
Afterassembly,youshouldcheckallfunctionsto
ensurecorrectoperation.Ifyouexperienceproblems,
rstrechecktheassemblyinstructionstolocateany
possibleerrorsmadeduringassembly.Ifyouare
unabletocorrecttheproblem,callthedealerfrom
whomyoupurchasedthemachineorcall1-800-556-
3113forthedealernearestyou.
Obtaining Service
PleaseusethisOwner’sManualtomakesurethat
allpartshavebeenincludedinyourshipment.When
orderingparts,youmustusethepartnumberand
descriptionfromthisOwner’sManual.Useonly
PowerlinebyBodySolidreplacementpartswhen
servicingthismachine.Failuretodosowillvoidyour
warrantyandcouldresultinpersonalinjury.
Forinformationaboutproductoperationor
service,checkouttheofcialPowerlinewebsite
atwww.bodysolid.comorcontactanauthorized
PowerlinedealeroraPowerlinefactory-authorized
servicecompanyorcontactBody-Solidcustomer
serviceatoneofthefollowing:
TollFree:1-800-556-3113
Phone: 1-708-427-3555
Fax: 1-708-427-3556
Email: [email protected]
Orwriteto:Body-Solid,Inc.
ServiceDepartment
1900S.DesPlainesAve.
ForestPark,IL60130USA
Retain this Owner’s Manual for
furture reference. Part numbers
are required when ordering parts.
PPR500EXT
PREPARATION
Required tools
Thebasictoolsthatyoumustobtainbeforeassembling
thePPR500EXTincludebutarenotlimitto:
•StandardWrenchSet
•MetricWrenchSet
•AdjustableWrench
•Standard/MetricAllenKeySet
Installation Requirements
Followtheseinstallationrequirementswhenassembling
thePPR500EXT:
SetupthePPR500EXTonasolid,atsurface.Asmooth,
atsurfaceunderthemachinehelpskeepitlevel.
Provideamplespacearoundthemachine.Openspace
aroundthemachineallowsforeasieraccess.
Foraestheticpurposes,insertallboltsinthesame
directionunlessspecied(intextorillustrations)todo
otherwise.
Leaveroomforadjustments.Tightenfastenerssuchas
bolts,nuts,andscrewssotheunitisstable,butleave
roomforadjustments.Donotfullytightenfastenersuntil
instructedintheassemblystepstodoso.
Filloutandmailthewarrantycard.
Ordering Replacement Parts
Ifyouneedtoorderreplacementpartspleasebe
preparedtoprovidethefollowinginformation
whencontactingussothatwecanassistyoubetter.
1.ModelNumber
2.PlaceofPurchase
3.SerialNumber(S/N)
4.Part#andDescription
Assembly Tips
Readall“Notes”oneachpagebeforebeginningeachstep.
WhileyoumaybeabletoassemblethePPR500EXTusingthe
illustrationsonly,importantsafetynotesandothertipsmaybe
includedinthetext.
Somepiecesmayhaveextraholesthatyouwillnotuse.Use
onlythoseholesindicatedintheinstructionsandillustrations.
NOTE: Withsomanyassembledparts,proper
alignmentandadjustmentiscritical.While
tighteningthenutsandbolts,besuretoleave
roomforadjustments.
NOTE: Thebottlesthataremarked“Poison”isyour
touchuppaint.Keepawayfromchildren.
CAUTION:Obtainassistance!Ifyoufeellikeyoucan’t
assemblethePPR500EXTbyyourselfthendo
notattempttodosoasthiscouldresultin
injury.ReviewtheInstallationRequirements
beforeproceedingwiththefollowingsteps.
5
YOUR S/N # CAN
BE FOUND HERE
PPR500EXT
PART LIST
6
Part #
A
B
C
D
E
1
4
5
QTY
2
2
4
2
2
12
24
12
DESCRIPTION
UPRIGHT
lARGE STEEL BRACKET
SIDE CROSSBAR
STEEL BRACKET, 140mm X 49mm
STEEL BRACKET, 135mm X 48mm
M12x80mm HEX HEAD BOLT
M12 WASHER
M12 NYLON LOCKNUT
PPR500EXT
HARDWARE ILLUSTRATION
7
Part #4 M12 WASHER QTY. 24
Part #1 M12x80mm hex head bolt QTY. 12
Part #5 M12 NYLON LOCKNUT QTY. 12














































































PPR500EXT
STEP 1
BE CAREFUL TO ASSEMBLE ALL COMPONENTS
IN THE SEQUENCE THAT THEY ARE PRESENTED.
NOTE:
finger tighten all hardware in this step. DO NOT wrench tighten
until the last step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
1A. attach LARGE STEEL BRACKET (B) to Base Frames (f)
of the rack using:
4 - (#1) m12x80mm hex head bolt
8 - (#4) m12 flat washer
4 - (#5) m12 nylon lock nut
1B. Attach Uprights (A) to large steel Bracket (B) &
Steel Bracke (E) together using:
4 - (#1) m12x80mm hex head bolt
8 - (#4) m12 flat washer
4 - (#5) m12 nylon lock nut
8
PPR500EXT
STEP 1
9
above shows step 1 assembled
and completed
PPR500EXT
STEP 2
BE CAREFUL TO ASSEMBLE ALL COMPONENTS
IN THE SEQUENCE THAT THEY ARE PRESENTED.
NOTE:
finger tighten all hardware FIRST in this step. wrench tighten all
hardware at the END of step 2B. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
2A. attach Side Crossbars (C) to the Uprights (g) of the
Rack using:
2 - (#1) m12x80mm hex head bolt
4 - (#4) m12 flat washer
2 - (#5) m12 nylon lock nut
1 - ( D ) steel bracket
2B. attach Side Crossbars (C) to the Uprights (A) using:
2 - (#1) m12x80mm hex head bolt
4 - (#4) m12 flat washer
2 - (#5) m12 nylon lock nut
1 - ( D ) steel bracket
10
PPR500EXT
STEP 2
11
above shows step 2 assembled
and completed
12
PPR500EXT
NOTE
PPR500EXT
EXPLODED VIEW
13
PPR500EXT
S/N # 014862----
please write your serial number in the boxes below
1900 S. Des Plaines Ave.
Forest Park, IL 60130
Phone:(708)427-3555
Fax:(708)427-3556
Hours: M-F 8:30 - 5:00 CST
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14

Body-Solid PPR500EXT Assembly Manual

Brand
Body-Solid
Model
PPR500EXT
Type
Assembly Manual
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents