Kohler KG80 Operating instructions

Models:

KG6208 Naturally Aspirated

KG6208TA Turbocharged

Propane, Liquefied Petroleum Gas (LPG)

Natural Gas (NG) Fueled

Engine

TP-7095 1/20f

Operation

2 TP-7095 1/20

WARNING: This product can expose you to chemicals, including carbon monoxide and

benzene, which are known to the State of California to cause cancer and birth defects or

other reproductive harm. For more information go to www.P65warnings.ca.gov

Product Identification Information

Product identification numbers determine service parts. Record the product identification numbers in the spaces below

immediately after unpacking the products so that the numbers are readily available for future reference.

Engine Identification

Record the product identification information from the engine nameplate.

Model Designation: __________________________

Serial Number: __________________________

Purchase Date

Upon purchase of your Kohler equipment, record the purchase date for reference when communicating with your authorized

Kohler distributor/dealer.

TP-7095  1/20  3 
Table of Contents 
Safety Precautions and Instructions ........................................................................................................................................ 5 
Introduction .............................................................................................................................................................................. 11 
Service Assistance................................................................................................................................................................... 12 
Section 1.  Components and Maintenance Locations ........................................................................................... 13 
1  Naturally Aspirated Engine, Side Views ................................................................................................................. 13 
2  Naturally Aspirated Engine, Top and Rear Views .................................................................................................. 14 
3  Turbocharged, Standard-Duty Engine, Side Views ................................................................................................ 15 
4  Turbocharged, Standard-Duty Engine, Top and Rear Views ................................................................................. 16 
5  Turbocharged, Heavy-Duty Engine, Side Views .................................................................................................... 17 
6  Turbocharged, Heavy-Duty Engine, Top and Rear Views ...................................................................................... 18 
7  Manufacturer and engine identification data ........................................................................................................... 19 
Section 2.  Operation ................................................................................................................................................ 20 
1  Introduction ............................................................................................................................................................ 20 
2  Fuel System ........................................................................................................................................................... 20 
2.1  Components ............................................................................................................................................. 20 
2.2  Fuel Specifications ................................................................................................................................... 27 
2.3  Before Starting ......................................................................................................................................... 28 
2.4  Starting..................................................................................................................................................... 29 
2.5  Cold Weather Starting .............................................................................................................................. 30 
2.6  Monitoring Engine Operation ................................................................................................................... 31 
2.7  Stopping ................................................................................................................................................... 31 
Section 3.  Maintenance ........................................................................................................................................... 32 
1  Introduction ............................................................................................................................................................ 32 
2  Safety Precautions and Instructions ....................................................................................................................... 32 
3  Fluid Specifications ................................................................................................................................................ 34 
3.1  Oil Recommendations .............................................................................................................................. 34 
3.2  Coolant Recommendations ...................................................................................................................... 34 
4  Periodic Maintenance Schedule ............................................................................................................................. 35 
5  Engine .................................................................................................................................................................... 36 
5.1  Check Engine Oil ..................................................................................................................................... 36 
5.2  Change Engine Oil and Oil Filter .............................................................................................................. 37 
5.3  Check and Clean the Air Filter ................................................................................................................. 40 
5.4  Replace the Air Filter ............................................................................................................................... 40 
5.5  Check, Adjust and Replace the Spark Plugs............................................................................................ 40 
5.6  Ignition Timing .......................................................................................................................................... 42 
6  Electrical System .................................................................................................................................................... 43 
6.1  Check Battery and Connections ............................................................................................................... 43 
6.2  Check and Adjust the Drive Belt .............................................................................................................. 44 
6.3  Replace the Drive Belt ............................................................................................................................. 46 
6.4  Check Wiring and Electrical Connections ................................................................................................ 47 
7  Cooling System ...................................................................................................................................................... 48 
7.1  Check Coolant Level and Condition ......................................................................................................... 49 
7.2  Check Hoses and Clamps........................................................................................................................ 49 
7.3  Draining and Replacing the Coolant ........................................................................................................ 49 
8  Fuel System ........................................................................................................................................................... 50 
8.1  Check Fuel Supply Pipe and Connections ............................................................................................... 50 
8.2  Check Fuel Level (LPG only) ................................................................................................................... 50 
Section 4.  Troubleshooting ..................................................................................................................................... 52 
1  Introduction ............................................................................................................................................................ 52 
2  Troubleshooting ..................................................................................................................................................... 52 

TP-7095  1/20 
Section 5.  Storage.................................................................................................................................................... 54 
1  Preparation ............................................................................................................................................................. 54 
2  Short-Term Storage (Less than 30 Days) ............................................................................................................... 54 
3  Long-Term Storage (More than 30 Days) ............................................................................................................... 55 
4  Maintenance while in Storage ................................................................................................................................ 55 
5  Removal from Storage ........................................................................................................................................... 55 
Section 6.  Specifications ......................................................................................................................................... 56 
1  Engine Specifications ............................................................................................................................................. 56 
2  Main Components Specifications ........................................................................................................................... 57 
3  Adjustment Specifications ...................................................................................................................................... 57 
4  Torque Specifications ............................................................................................................................................. 57 
5  Standard Torque Specifications ............................................................................................................................. 58 
 
   

TP-7095 1/20 5

Safety Precautions and Instructions

Read and follow all safety precautions and instructions. SAVE THESE INSTRUCTIONS.

This manual has several types of safety precautions and instructions: Danger, Warning, Caution, and Notice.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

NOTICE is used to address practices not related to physical injury.

Note:

A Note is used to inform you of important installation, operation, or maintenance information.

Accidental Starting

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the engine. Remove the negative (–) lead

first when disconnecting the battery. Reconnect the negative (–) lead last when

reconnecting the battery.

Disabling the engine. Accidental starting can cause severe injury or death. Before working on the engine or connected

equipment, disable the engine as follows: 1) Disconnect the ignition coil. 2) Remove the battery cables, negative (–) lead first.

Reconnect the negative (–) lead last when reconnecting the battery. Follow these precautions to prevent the accidental starting

of the engine.

6 TP-7095 1/20

Battery

WARNING

Sulfuric acid in batteries.

Can cause severe injury or death.

Wear protective goggles and clothing. Battery acid may cause blindness and burn skin.

Battery electrolyte is a diluted sulfuric acid. Battery acid can cause severe injury or death. Battery acid can cause

blindness and burn skin. Always wear splashproof safety goggles, rubber gloves, and boots when servicing the battery. Do not

open a sealed battery or mutilate the battery case. If battery acid splashes in the eyes or on the skin, immediately flush the

affected area for 15 minutes with large quantities of clean water. Seek immediate medical aid in the case of eye contact. Never

add acid to a battery after placing the battery in service, as this may result in hazardous spattering of battery acid.

Battery acid cleanup. Battery acid can cause severe injury or death. Battery acid is electrically conductive and corrosive.

Add 500 g (1 lb.) of bicarbonate of soda (baking soda) to a container with 4 L (1 gal.) of water and mix the neutralizing solution.

Pour the neutralizing solution on the spilled battery acid and continue to add the neutralizing solution to the spilled battery acid

until all evidence of a chemical reaction (foaming) has ceased. Flush the resulting liquid with water and dry the area.

Battery gases. Explosion can cause severe injury or death. Battery gases can cause an explosion. Do not smoke or permit

flames or sparks to occur near a battery at any time, particularly when it is charging. Do not dispose of a battery in a fire. To

prevent burns and sparks that could cause an explosion, avoid touching the battery terminals with tools or other metal objects.

Remove all jewelry before servicing the equipment. Discharge static electricity from your body before touching batteries by first

touching a grounded metal surface away from the battery. To avoid sparks, do not disturb the battery charger connections while

the battery is charging. Always turn the battery charger off before disconnecting the battery connections. Ventilate the

compartments containing batteries to prevent accumulation of explosive gases.

Battery short circuits. Explosion can cause severe injury or death. Short circuits can cause bodily injury and/or equipment

damage. Disconnect the battery before maintenance. Remove all jewelry before servicing the equipment. Use tools with

insulated handles. Remove the negative (–) lead first when disconnecting the battery. Reconnect the negative (–) lead last when

reconnecting the battery. Never connect the negative (–) battery cable to the positive (+) connection terminal of the starter

solenoid. Do not test the battery condition by shorting the terminals together.

Engine Backfire/Flash Fire

WARNING

Risk of fire.

Can cause severe injury or death.

Do not smoke or permit flames or sparks near fuels or the fuel system.

Servicing the fuel system. A flash fire can cause severe injury or death. Do not smoke or permit flames or sparks near the

fuel mixer, fuel line, fuel filter, or other potential sources of fuel vapors. When removing the fuel line or fuel system be aware that

liquid propane can cause frostbite on contact.

Servicing the air cleaner. A sudden backfire can cause severe injury or death. Do not operate the engine with the air

cleaner/silencer removed.

Combustible materials. A fire can cause severe injury or death. Engine fuels and fuel vapors are flammable and explosive.

Handle these materials carefully to minimize the risk of fire or explosion. Equip the compartment or nearby area with a fully

charged fire extinguisher. Select a fire extinguisher rated ABC or BC for electrical fires or as recommended by the local fire code

or an authorized agency. Train all personnel on fire extinguisher operation and fire prevention procedures.

TP-7095 1/20 7

Engine Fluids and Chemical Products

WARNING

Handling caustic engine fluids and chemical products.

Can cause severe chemical burns, nausea, fainting, or death.

Most chemicals such as used engine oil, antifreeze/coolant, rustproofing agent, inhibiting

oil, degreasing agent, spray paint, and adhesives are hazardous to health. Read and follow

the user information found on the packaging. Avoid inhalation and skin contact. Use only

in well-ventilated areas and use a protective mask when spraying. Store engine fluids and

chemical products in a locked cabinet. Contact your local recycling center for disposal

information and locations.

Fire-damaged or burned O-rings may cause the formation of hydrofluoric acid. Contact with hydrofluoric acid may

cause severe skin irritation and chemical burns. O-rings and other fluoroelastomer seals exposed to fire or temperatures

above 316°C (600°F) (i.e., during welding) may decompose forming hydrofluoric acid. Avoid inhalation or skin contact. Do not

incinerate O-rings. Dispose of O-ring waste material in a responsible manner.

Used engine oil. Contact with used engine oil may cause severe skin irritation. Repeated and prolonged skin exposure

may have other health risks. Used engine oil is a suspected carcinogen. Avoid contact with skin. Thoroughly wash your hands

and nails with soap and water shortly after handling used engine oil. Wash or dispose of clothing or rags containing used engine

oil. Dispose of used engine oil in a responsible manner. Contact your local recycling center for disposal information and locations.

Exhaust System

WARNING

Carbon monoxide.

Can cause severe nausea, fainting, or death.

The exhaust system must be leakproof and routinely inspected.

Carbon monoxide symptoms. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is a

poisonous gas present in exhaust gases. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause

death if inhaled for even a short time. Carbon monoxide poisoning symptoms include but are not limited to the following:

 Light-headedness, dizziness

 Physical fatigue, weakness in joints and muscles

 Sleepiness, mental fatigue, inability to concentrate or speak clearly, blurred vision

 Stomachache, vomiting, nausea

If experiencing any of these symptoms and carbon monoxide poisoning is possible, seek fresh air immediately and remain active.

Do not sit, lie down, or fall asleep. Alert others to the possibility of carbon monoxide poisoning. Seek medical attention if the

condition of affected persons does not improve within minutes of breathing fresh air.

Engine Operation. Carbon monoxide can cause severe nausea, fainting, or death. Engine exhaust gases contain

poisonous carbon monoxide. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if

inhaled for even a short time. Avoid breathing exhaust fumes when working on or near the engine. Never operate the engine

inside a building. Never operate the engine where exhaust gas could seep inside or be drawn into a potentially occupied building

through windows, air intake vents, or other openings.

8 TP-7095 1/20

Fuel System

WARNING

Explosive fuel vapors.

Can cause severe injury or death.

Use extreme care when handling, storing, and using fuels.

The fuel system. Explosive fuel vapors can cause severe injury or death. Vaporized fuels are highly explosive. Use extreme

care when handling and storing fuels. Store fuels in a well-ventilated area away from spark-producing equipment and out of the

reach of children. Never add fuel to the tank while the engine is running because spilled fuel may ignite on contact with hot parts

or from sparks. Do not smoke or permit flames or sparks to occur near sources of spilled fuel or fuel vapors. Keep the fuel lines

and connections tight and in good condition. Do not replace flexible fuel lines with rigid lines. Use flexible sections to avoid fuel

line breakage caused by vibration. Do not operate the engine in the presence of fuel leaks, fuel accumulation, or sparks. Repair

fuel systems before resuming engine operation.

Explosive fuel vapors can cause severe injury or death. Take additional precautions when using the following fuels:

Propane (LPG)—Adequate ventilation is mandatory. Because propane is heavier than air, install propane gas detectors low in

a room. Inspect the detectors per the manufacturer’s instructions.

Natural Gas—Adequate ventilation is mandatory. Because natural gas rises, install natural gas detectors high in a room. Inspect

the detectors per the manufacturer’s instructions.

WARNING

Explosive fuel vapors.

Can cause fires and severe burns.

If a gaseous odor is detected, ventilate the area and contact an authorized service

technician.

Gas fuel leaks. Explosive fuel vapors can cause severe injury or death. Fuel leakage can cause an explosion. Check the

LPG vapor or natural gas fuel system for leakage by using a soap and water solution with the fuel system test pressurized to 6–

8 ounces per square inch (10–14 inches water column). Do not use a soap solution containing either ammonia or chlorine

because both prevent bubble formation. A successful test depends on the ability of the solution to bubble.

Hazardous Noise

CAUTION

Hazardous noise.

Can cause hearing loss.

Never operate the engine without a muffler or with a faulty exhaust system.

TP-7095 1/20 9

Hazardous Voltage/Moving Parts

WARNING

Moving parts.

Can cause severe injury or death.

Operate the engine only when all guards and electrical enclosures are in place. Stay away

from moving parts while the engine is in operation.

Servicing the engine when it is operating. Exposed moving parts can cause severe injury or death. Keep hands, feet,

hair, clothing, and test leads away from the belts and pulleys when the engine is running. Replace guards, screens, and covers

before operating the engine.

CAUTION

Hazardous voltage.

Electrical shock can cause injury.

Do not touch wires while the engine is running. Stop the engine and disconnect the battery

leads, negative (-) lead first, before servicing the engine.

Heavy Equipment

WARNING

Unbalanced weight.

Improper lifting can cause severe injury or death and equipment damage.

Use adequate lifting capacity.

Always maintain a safe distance from the equipment being lifted. Never stand under the

equipment.

Hot Parts

WARNING

Hot engine and exhaust system.

Can cause severe injury or death.

Do not work on the engine until it cools.

Servicing the exhaust system. Hot parts can cause severe injury or death. Do not touch hot engine parts. The engine and

exhaust system components become extremely hot during operation.

WARNING

Hot coolant and steam.

Can cause severe injury or death.

Before removing the pressure cap, stop the engine and allow it to cool. Then loosen the

pressure cap to relieve pressure.

10 TP-7095 1/20

TP-7095 1/20 11

Introduction

This manual provides operating and maintenance instructions for Kohler engines. Keep this manual with the equipment for future

reference. Refer to the service manual for detailed information on adjusting and servicing the engine.

Read this manual and carefully follow all procedures and safety precautions to ensure proper equipment operation and to avoid

bodily injury. Read and follow the Safety Precautions and Instructions section at the beginning of this manual. Keep this manual

with the equipment for future reference.

Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this

publication and the products represented without notice and without any obligation or liability whatsoever.

This engine operates on either propane, liquefied petroleum gas (LPG), or natural gas (NG), which are extremely flammable

and explosive. Installation and repair of LPG/NG systems must be performed only by qualified technicians. Read this manual

and carefully follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury.

Regular maintenance is necessary for safe and efficient operation. Inspect the engine often and perform required maintenance

at prescribed intervals. Service work must be performed by appropriately skilled and suitably trained maintenance personnel

who are familiar with engine diagnostics and repair.

Unless otherwise specified, all units of measurement are metric, followed by the United States customary unit equivalent.

Related Literature

The following chart identifies related literature available for the KG6208, KG6208TASD and KG6208TAHD engines. Only trained

and qualified personnel should install or service this engine.

Literature Type

Part Number

Engine Service Manual

TP-7096

Engine Service Manual, ECM Troubleshooting and Diagnostics

TP-7097

Contact a Kohler authorized distributor/dealer for all maintenance, service, and engine parts. To find a Kohler authorized

distributor/dealer, visit KOHLERPower.com or call 1-800-544-2444 (U.S. and Canada).

12 TP-7095 1/20

Service Assistance

For professional advice and conscientious service, please

contact your nearest Kohler distributor or dealer.

 Visit the Kohler Co. website at KOHLERPower.com.

 Look at the labels and decals on your Kohler product

or review the appropriate literature or documents

included with the product.

 Call toll free in the US and Canada 1-800-544-2444.

 Outside the US and Canada, call the nearest

regional office.

Headquarters Europe, Middle East, Africa (EMEA)

Kohler EMEA Headquarters

Netherlands B.V.

Kristallaan 1

4761 ZC Zevenbergen

The Netherlands

Phone: (31) 168 331630

Fax: (31) 168 331631

Asia Pacific

Kohler Asia Pacific Headquarters

Singapore, Republic of Singapore

Phone: (65) 6264-6422

Fax: (65) 6264-6455

China

North China Regional Office, Beijing

Phone: (86) 10 6518 7950

(86) 10 6518 7951

(86) 10 6518 7952

Fax: (86) 10 6518 7955

East China Regional Office, Shanghai

Phone: (86) 21 6288 0500

Fax: (86) 21 6288 0550

India, Bangladesh, Sri Lanka

India Regional Office

Bangalore, India

Phone: (91) 80 3366208

(91) 80 3366231

Fax: (91) 80 3315972

Japan, Korea

North Asia Regional Office

Tokyo, Japan

Phone: (813) 3440-4515

Fax: (813) 3440-2727

TP-7095 1/20 13

Section 1. Components and Maintenance Locations

1.1 Naturally Aspirated Engine, Side Views

Figure 1 KG6208, Naturally Aspirated Engine Side Views

Valve cover

Air-fuel mixer

Direct acting electronic

pressure regulator (DEPR)

Throttle body

Oil fill cap

Intake manifold

Oil dipstick

Engine lifting bracket

Thermostat

Spark plug wires

Crankcase breather hose

Oil pressure sender

Oil filter

Oil pan drain plug

Exhaust manifold

Engine coolant shutoff valve (for

optional block heater connection)

Crank pulley

Battery charging alternator

Crankshaft position sensor

Oil pan

Starter

KG6208 Right Side

KG6208 Left Side

Water pump

Camshaft position sensor

Air-fuel mixer

Throttle body

Engine coolant shutoff valve (for

optional block heater connection)

Drive belt

Drive belt tensioner

Distributor

Ignition coil

Exhaust manifold

Intake manifold

Crank pulley

14 TP-7095 1/20

1.2 Naturally Aspirated Engine, Top and Rear Views

Figure 2 KG6208, Naturally Aspirated Engine Top and Rear Views

Spark plug wires

Air-fuel mixer

Direct acting electronic

pressure regulator (DEPR)

Throttle body

Oil fill cap

Intake manifold

Oil dipstick

Engine lifting bracket

Thermostat

Air temperature/manifold absolute

pressure (TMAP) sensor

Crankcase breather hose

Coolant temperature sender

Oil pressure sender

Exhaust manifold

Battery charging alternator

Engine mounting bracket

Flywheel

KG6208, Top

KG6208, Rear

Oil dipstick

Direct acting electronic

pressure regulator (DEPR)

Air-fuel mixer

Valve cover

Engine coolant temperature sensor

(only on units with APM402)

Drive belt tensioner

Drive belt

Oil fill cap

Valve cover

Camshaft position sensor

TP-7095 1/20 15

1.3 Turbocharged, Standard-Duty Engine, Side Views

Figure 3 KG6208TASD, Standard Duty Turbocharged Engine Side Views

Valve cover

Air-fuel mixer

Direct acting electronic

pressure regulator (DEPR)

Throttle body

Oil fill cap

Intake manifold

Oil dipstick

Engine lifting bracket

Thermostat

Spark plug wires

Crankcase breather hose

Ignition coil packs (2)

Turbocharger

Oil pressure sender

Oil filter

Oil pan drain plug

Exhaust manifold

Engine coolant shutoff valve (for

optional block heater connection)

Crank pulley

Battery charging alternator

Crankshaft position

sensor

Oil pan

Starter

Ignition coil packs (2)

KG6208TASD Right Side

KG6208TASD Left Side

Oil cooler adapter

Water pump

Crankcase breather hose

Drive belt

Engine coolant shutoff valve (for

optional block heater connection)

16 TP-7095 1/20

1.4 Turbocharged, Standard-Duty Engine, Top and Rear Views

Figure 4 KG6208TASD, Standard Duty Turbocharged Engine Top and Rear Views

Valve cover

Air-fuel mixer

Direct acting electronic

pressure regulator (DEPR)

Throttle body

Oil fill cap

Intake manifold

Oil dipstick

Engine lifting bracket

Thermostat

Air temperature/manifold absolute

pressure (TMAP) sensor

Crankcase breather hose

Coolant temperature sender

Turbocharger

Oil pressure sender

Oil filter

Exhaust manifold

Battery charging alternator

Engine mounting bracket

Flywheel

KG6208TASD, Top

KG6208TASD, Rear

Oil dipstick

Direct acting electronic

pressure regulator (DEPR)

Air-fuel mixer

Valve cover

Engine coolant temperature sensor

Drive belt tensioner

Drive belt

Fan spacer

TP-7095 1/20 17

1.5 Turbocharged, Heavy-Duty Engine, Side Views

Figure 5 KG6208TAHD, Heavy Duty Turbocharged Engine Side Views

Valve cover

Air-fuel mixer

Direct acting electronic

pressure regulator (DEPR)

Throttle body

Oil fill cap

Intake manifold

Oil dipstick

Engine lifting bracket

Thermostat

Spark plug wires

Ignition coil packs (2)

Turbocharger

Oil pressure sender

Oil filter

Oil pan drain plug

Exhaust manifold

Engine coolant shutoff valve

(for optional block heater connection)

Crank pulley

Battery charging alternator

Crankshaft position

sensor

Oil pan

Starter

Ignition coil packs (2)

KG6208TAHD Right Side

KG6208TAHD Left Side

Water pump

Oil separator

Wastegate control solenoid

Air temperature/manifold absolute

pressure (TMAP) sensor

Oil cooler adapter

Oil separator breather hose

Crankcase breather hose

Drive belt

Engine coolant shutoff valve

(for optional block heater connection)

18 TP-7095 1/20

1.6 Turbocharged, Heavy-Duty Engine, Top and Rear Views

Figure 6 KG6208TAHD, Heavy Duty Turbocharged Engine Top and Rear Views

Oil separator breather hose

Valve cover

Air-fuel mixer

Direct acting electronic

pressure regulator (DEPR)

Oil fill cap

Intake manifold

Oil dipstick

Engine lifting bracket

Thermostat

Coolant temperature sender

Turbocharger

Oil pressure sender

Exhaust manifold

Battery charging alternator

Engine mounting bracket

Flywheel

KG6208TAHD, Top

KG6208TAHD, Rear

Oil dipstick

Direct acting electronic

pressure regulator (DEPR)

Air-fuel mixer

Valve cover

Engine coolant temperature sensor

Drive belt tensioner

Drive belt

Oil separator

Wastegate control solenoid

Crankcase breather hose

Fan spacer

TP-7095 1/20 19

1.7 Manufacturer and engine identification data

Figure 7 Manufacturer and engine identification data

Engine serial number

Engine displacement (L)

Manufacturer identification

Engine family ID

Production date

Engine type

Emission control system

Engine version

20 TP-7095 1/20

Section 2. Operation

2.1 Introduction

These four-stroke internal combustion engines are certified to operate on either Propane, Liquid Petroleum Gas (LPG) or Natural

Gas (NG). System configuration is factory preset for NG.

The fuel system on this engine is a closed loop design. As the engine runs, sensors located at various points within the system

provide continuous operating feedback to the Engine Control Module (ECM). The ECM adjusts the engine speed, ignition timing,

and fuel supply in response to changes in the applied load, surrounding air temperature, operating temperature of the engine,

and amount of oxygen present in the exhaust.

Refer to the Operation Manual for the equipment using this engine for specific information on how fault codes are displayed.

Note:

Some of the fuel system components, such as the turbocharger, turbocharger oil lines, and charge air cooler, are only available

on turbocharged engine models, KG6208TASD (standard-duty) and KG6208TAHD (heavy-duty).

2.2 Fuel System

2.2.1 Components

Ignition System (KG6208, Naturally Aspirated Engine Only)

Figure 8 Ignition System, Distributor

The ignition system for the KG6208, naturally aspirated engine, consists of the ignition coil, distributor, and spark plugs. The

ECM receives signals from the crankshaft position sensor and camshaft position sensor to control ignition timing. The ECM then

sends a signal to the ignition coil, which in turn supplies voltage to the distributor. As the rotor in the distributor spins, voltage is

supplied to the spark plugs and ignition is supplied to the cylinders.

Note:

Turbocharged engine models, KG6208TASD and KG6208TAHD, use ignition coil packs and do not have a distributor or

camshaft position sensor.

GM100213

Distributor cap

Ignition coil

Camshaft position sensor

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