Weller WD1 Operating Instructions Manual

Type
Operating Instructions Manual

This manual is also suitable for

Weller WD1 soldering station offers precise temperature control of the soldering tip for various electronic applications. It features a microprocessor-controlled unit with a digital display for easy setting and monitoring of the desired temperature. The soldering iron heats up quickly and maintains accurate temperature under load. It comes with a soldering stand that includes a sponge for cleaning the soldering tips and dedicated areas for storing the iron and tips when not in use. The tool holder can be adjusted to the user's preferred position.

Weller WD1 soldering station offers precise temperature control of the soldering tip for various electronic applications. It features a microprocessor-controlled unit with a digital display for easy setting and monitoring of the desired temperature. The soldering iron heats up quickly and maintains accurate temperature under load. It comes with a soldering stand that includes a sponge for cleaning the soldering tips and dedicated areas for storing the iron and tips when not in use. The tool holder can be adjusted to the user's preferred position.

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1. WD1 Detailed View 1
2. Cautions / Warnings! 2
3. Description 2
4. Technical Data / LCD Display 3
5. Placing into Operation 4
6. Special Functions 4-8
7. Operating Guidelines 8
8. Accessories 9
9. Packing Lists 9
10. WP80 Soldering Iron 10-12
11. LT Tips 12-14
12. WMP Soldering Iron 14-15
13. NT Tips 16-17
14. WD1 Circuit Diagram 18
15. WD1 Exploded View 19
1. LCD Display
2. UP Scroll Key
3. DOWN Scroll Key
4. Radio Button III
5. Radio Button II
6. Radio Button I
7. Power Switch
8. Soldering Iron Receptacle
9. Power Unit Receptacle
10. Primary Fuse
11. Soldering Tool Holder
12. Soldering Stand ( Tip Storage )
13. Tray / Sponge
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Thank you for placing your trust in our company by
purchasing the Weller WD1 / WD1001 / WD1002. This
product meets or exceeds the requirements estab-
lished by Weller for superior performance, versatility
and quality.
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Please read these Operating Instructions and the
attached Safety Information carefully prior to initial
operation. Failure to observe the safety warnings may
result in accident, injury, or risk to health.
The manufacturer shall not be liable for damage result-
ing from misuse or unauthorized alterations of the
equipment.
Warning: This product when used for soldering and
similar applications, produces chemicals known to the
State of California to cause cancer and birth defects or
other reproductive harm.
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Always place the soldering iron in its original
holder
Remove all inflammable objects from the proxim-
ity of the hot soldering tool.
Use suitable protective clothing to prevent the risk
of burns associated with molten solder.
Never leave a hot soldering iron unattended.
Never work on electrically live circuits or com-
ponents.
Always wear eye protection when working with
soldering and desoldering applications.
The Weller microprocessor-controlled soldering station
WD1 / WD1001 / WD1002 corresponds to the EC
Declaration of Conformity in accordance with the basic
safety requirements of Directives 89/336/EEC and
73/23EEC.
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The WD Series microprocessor-controlled soldering
stations were developed for industrial electronic pro-
duction, including repair and laboratory applications.
Digital electronic controls, a precision sensor and heat
transfer technology in the soldering tool provides pre-
cise temperature control of the soldering tip.
Fast and precise sensor sampling in the closed loop
control provides tip temperature accuracy and maxi-
mum temperature control under load. The soldering
tools are recognized automatically by the WD1 and the
appropriate control parameters are set.
A Factory Control Check function, an Offset value input
option, programmable temperature decrease (Setback )
along with Standby and Lock functions enhance the
functionallity of this unit.
The desired temperature can be set in the range
150 °F – 850 °F (50 °C – 450 °C). “Set” and “Read”
(actual tip temperature) values are displayed digitally.
Three Radio Buttons (4) (5) (6) are used for selection of
fixed/preset temperatures. The Heater Control
Indicator flashes (“
~ symbol in the display) when
the “Set” temperature is reached.
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When not in use, the soldering iron should always be
placed in the Tool Stand.
The Tool Holder (11) for the soldering iron has four dif-
ferent settings, (30-80°) and can be moved to an oper-
ator’s preferred position without the use of tools. Areas
have been provided on the rear (12) of the Tool Stand
for placing the soldering tip when not in use. The base
of the Tool Stand contains a sponge (13) for cleaning
the soldering tips. (Note: LT tips require tip retainer for
storage in Tool Stand.)
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The WP80 Soldering iron is characterized by fast heat-
up and precise control of the soldering tip. Due to its
slim design, 80W heater output and short reach (tip to
grip), this tool can be used for a variety of applications,
from extremely fine soldering tasks to those requiring
high temperatures.
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The WMP Micro Soldering Iron’s very fast heat-up time
and short reach (tip to grip), makes it ideal for preci-
sion SMT electronics. The short distance between the
grip and soldering tip makes precise handling of the
65W soldering iron possible while performing very fine
soldering tasks.
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The WTA50 Desoldering Tweezers were designed
specifically for desoldering SMT components. Two
heating elements (2 x 25W),
each with its o
wn temper
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ature sensor, maintain the same temperature on both
tweezer tips.
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Dimensions: 5.27” L x 4.27” W x 5.77” H; (134mm L x 108mm W x 147mm H)
Primary voltage: 120 VAC / 50/60 Hz
Power Input: 85 Watts
Power Output: 24VAC
Fuse (10): T1.0A (120 VAC) (5 x 20mm)
Temperature Control: 150 °F – 850 °F (50 °C – 450 °C)
Temperature Accuracy: ±17 °F (±9°C)
Temperature Stability: ±9 °F (±5°C)
Tip to Ground Resistance < 2 Ω
Tip to Ground Millivolt Potential < 2 mV
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LCD Display
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Take care when unpacking the unit and accessories.
Place the soldering tool in the Tool Holder. Insert the
soldering iron plug into the iron receptacle (8) on the
front of the control unit and lock by turning clockwise.
Verify the supply voltage matches the specification on
the Base Unit Label and that the Power Switch (7) is
Off. Connect the Power Cord into the receptacle (9) on
the rear of the control unit and plug into a properly
grounded power receptacle. Switch On the unit at the
Power Switch (7). The unit performs a self-test when it
is switched “On”, whereby all LCD Icons are briefly dis-
played (1).
Following the self test, the “Set” temperature is dis-
played for a brief period. The electronic system then
switches automatically to the “Read” value. The
~
symbol appears and the three fixed temperatures of
Radio Buttons
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and
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are displayed. The ~” sym-
bol serves as a Heater Control Indicator. When fully illu-
minated, the system is heating up. Flashing indicates
the “Set” temperature has been reached and the tool
temperature has stabilized.
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As a rule, the main display (1) shows the tip tempera-
ture (“Read”) value. By depressing the
U
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P
or
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O
W
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N
N
Scroll Keys (2 & 3), the display switches to the current
“Set” value. The temperature symbol flashes
°
°
F
F
(or
°
°
C
C
)
)
.
The “Set” value can now be changed by tapping or
holding in the
U
U
P
P
or
D
D
O
O
W
W
N
N
Scroll Key (2) (3). If the
Scroll Key is held depressed, the “Set” value changes
rapidly. Approximatly 2 seconds after the button is
released, the display switches automatically back to
the “Read” value.
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The “Set” temperature can also be changed via the 3
Radio Buttons
I
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,
,
I
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,
,
I
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I
.
Default settings:
I
I
300 °F ( 150 °C )
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660 °F ( 350 °C )
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720 °F ( 380 °C )
By depressing a Radio Button, the pre-selected value
for that button now becomes the “Set” temperature.
The new value appears for approximatly 2 seconds in
the display and the temperature symbol flashes
°
°
F
F
(
(
or
°
°
C
C
)
)
. The display then switches back automatically to
the “Read” value.
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The 3 Radio Buttons
I
I
,
,
I
I
I
I
,
,
I
I
I
I
I
I
can be preset with temper-
ature values as desired.
Depress the
U
U
P
P
or
D
D
O
O
W
W
N
N
Scroll Key to set a desired
temperature (see 5.1.1) in the large display. The
°
°
F
F
(or
°
°
C
C
)
)
temperature symbol flashes
.
.
Next, depress and hold the desired Radio Button
I
I
,
,
I
I
I
I
or
I
I
I
I
I
I
. While the button is depressed, the small display
assigned to the Radio Button also flashes and, after 3
seconds, accepts the value of the large display.
Release the Radio Button.
Setting a Radio Button to a low temperature gives you
the option of manually and quickly decreasing temper-
ature when the soldering iron is not being used.
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The special functions are divided into two menu sec-
tions:
Special Function Menu 1:
Often used functions such as;
STANDBY (Temp.), OFFSET (Temp.), SETBACK (Time),
etc.
Special Function Menu 2:
F
actor
y Control Check (FCC)
and REMOTE ID.
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If the
U
U
P
P
and
D
D
O
O
W
W
N
N
Scroll Keys are depressed simulta-
neously, after approximately 2 seconds, the menu
selection for the Special Functions is activated and
-
-
I
I
-
-
appears in the display. Release the Scroll Keys.
The following settings are possible:
OFFSET, STANDBY, WINDOW (temperature settings); SET-
BACK, OFF (time settings); Lock function (On/Off);
Temperature scale ( °F /°C ).
Radio Buttons
I
I
and
I
I
I
I
are used for menu item selection.
Radio Button
I
I
I
I
I
I
is used to exit the menu.
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:
:
Depress and hold Radio Button
I
I
I
I
I
I
. Then depress the
U
U
P
P
and
D
D
O
O
W
W
N
N
Scroll Keys at the same time. "
F
F
S
S
E
E
",
“Factory Setting Enabled” appears in the display. The
soldering station is now reset to its factory default set-
tings.
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1
1
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When the Setback time has elapsed, the “Set” tempera-
ture is decreased automatically to the Standby value.
The “Read” temperature is displayed (flashing) and
"
S
S
T
T
A
A
N
N
D
D
B
B
Y
Y
" appears in the display. The Standby tem-
perature can be set in the range ( 200 - 600°F/100 -
300°C ).
Adjust the Standby temperature with the
U
U
P
P
or
D
D
O
O
W
W
N
N
Scroll Keys.
Switch to previous menu item with Radio Button
I
I
.
Switch to next menu item with Radio Button
I
I
I
I
.
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6
.
.
1
1
.
.
2
2
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(
(
O
O
F
F
F
F
)
)
When the soldering tool is not in use, it is automatically
switched off after the “OFF” time has elapsed. The Auto
Off time can be set from 0 – 999 minutes. With a setting
of "0 min", the Auto Off function is disabled. Auto Off is
carried out independently of the Setback function.
The
“Read” temperature is displayed (flashing) and may be
monitored as a decreasing heat indicator; "
O
O
F
F
F
F
"
appears in the display
.
Belo
w 122°F ( 50°C ),
a flashing
dash appears in the center of the display.
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1
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T
T
A
A
N
N
D
D
B
B
Y
Y
O
O
F
F
F
F
O
O
F
F
F
F
S
S
E
E
T
T
S
S
E
E
T
T
B
B
A
A
C
C
K
K
W
W
I
I
N
N
D
D
O
O
W
W
°
°
C
C
/
/
°
°
F
F
I
I
I
I
I
I
I
I
I
I
I
I
E
E
X
X
I
I
T
T
-1- -2-
III (EXIT)
4 sec.
2 sec.
6
6
.
.
1
1
.
.
5
5
W
W
i
i
n
n
d
d
o
o
w
w
F
F
u
u
n
n
c
c
t
t
i
i
o
o
n
n
The Window Function allows the temperature to be
adjusted within a range (max. ±180 °F. (±99 °C )), above
and below the Locked temperature (see65.1.7). The
Locked temperature thus represents the middle of the
settable temperature range.
Note: To utilize the window function, the station has to
first be placed into Lock mode.
Use the
U
U
P
P
/
D
D
O
O
W
W
N
N
Scroll Keys to change the range of
temperatures allowed witin the operating “window”.
Switch to previous menu item with Radio Button
I
I
.
.
Switch to next menu item with Radio Button
I
I
I
I
.
6
6
.
.
1
1
.
.
6
6
S
S
w
w
i
i
t
t
c
c
h
h
i
i
n
n
g
g
T
T
e
e
m
m
p
p
e
e
r
r
a
a
t
t
u
u
r
r
e
e
S
S
c
c
a
a
l
l
e
e
s
s
°
°
F
F
/
/
°
°
C
C
Use the UP or DOWN Scroll Key to switch between
°
°
F
F
and
°
°
C
C
and vice versa.
Switch to previous menu item with Radio Button
I
I
.
Switch to next menu item with Radio Button
I
I
I
I
.
6
6
Change the “OFF” time with the
U
U
P
P
or
D
D
O
O
W
W
N
N
Scroll Keys.
Switch to previous menu item with Radio Button
I
I
.
Switch to next menu item with Radio Button
I
I
I
I
.
6
6
.
.
1
1
.
.
3
3
T
T
e
e
m
m
p
p
e
e
r
r
a
a
t
t
u
u
r
r
e
e
O
O
f
f
f
f
s
s
e
e
t
t
The actual soldering tip temperature can be changed
±72°F/±40°C by the input of a temperature offset. The
Offset function is used to match the station display to
the tip temperature when measured with an external
instrument.
Change the “Offset” value with the
U
U
P
P
or
D
D
O
O
W
W
N
N
Scroll
Key.
Switch to previous menu item with Radio Button
I
I
.
Switch to next menu item with Radio Button
I
I
I
I
.
6
6
.
.
1
1
.
.
4
4
S
S
e
e
t
t
b
b
a
a
c
c
k
k
T
T
i
i
m
m
e
e
If the soldering tool is not being used, the temperature
is decreased automatically to Standby temperature (see
6.1.1) after the specified Setback time has elapsed. The
Setback time, after which the soldering unit switches
to Standby mode, can be set from 0 – 99 minutes. With
a setting of "0 min", the Setback function is switched
Off. The Setback status is indicated by a flashing
“Read” temperature and "
S
S
T
T
A
A
N
N
D
D
B
B
Y
Y
" appears in the
display. Depress the
U
U
P
P
or
D
D
O
O
W
W
N
N
Scroll Key to end
“Setback” and return the station to the “Set” tempera-
ture.
Change the “Setback” time with the
U
U
P
P
or
D
D
O
O
W
W
N
N
Scroll
Key.
Switch to previous menu item with Radio Button
I
I
.
Switch to next menu item with Radio Button
I
I
I
I
.
E
E
n
n
g
g
l
l
i
i
s
s
h
h
7
7
E
E
n
n
g
g
l
l
i
i
s
s
h
h
6
6
.
.
1
1
.
.
7
7
L
L
o
o
c
c
k
k
F
F
u
u
n
n
c
c
t
t
i
i
o
o
n
n
The Lock Function locks the soldering station control so
that no setting changes are possible. Radio Buttons
I
I
,
,
I
I
I
I
,
,
a
a
n
n
d
d
I
I
I
I
I
I
remain operational in the lock mode. When the
lock function is selected in the Special Functions menu,
O
O
F
F
F
F
and the flashing symbol appears in the
menu display. If Radio Buttons
I
I
or
I
I
I
I
are depressed
while “
O
O
F
F
F
F
appears in the display, no code is saved.
The
U
U
P
P
or
D
D
O
O
W
W
N
N
Scroll Keys can be used to enter a 1, 2
or 3-digit Lock code. Confirm the code by depressing
Radio Button
I
I
I
I
I
I
for 5 seconds. The station is now
Locked and the symbol appears in the main dis-
play.
To unlock, activate the Lock Function in Special
Functions menu 1.
O
O
N
N
appears in the display. Enter
the code and confirm by depressing Radio Button
I
I
I
I
I
I
.
The station is now unlocked.
Switch to previous menu item with Radio Button
I
I
.
Switch to next menu item with Radio Button
I
I
I
I
.
6
6
.
.
2
2
S
S
p
p
e
e
c
c
i
i
a
a
l
l
F
F
u
u
n
n
c
c
t
t
i
i
o
o
n
n
s
s
M
M
e
e
n
n
u
u
2
2
If the
U
U
P
P
and
D
D
O
O
W
W
N
N
Scroll Keys are pressed simultane-
ously, after approximately 4 seconds, the menu selection
for the Special Functions is activated and
-
-
2
2
-
-
appears
in the display. Release the Scroll Keys.
Radio Buttons
I
I
and
I
I
I
I
are used for menu selection.
6
6
.
.
2
2
.
.
1
1
F
F
actory
C
C
o
o
n
n
t
t
r
r
o
o
l
l
C
C
heck
F
F
u
u
n
n
c
c
t
t
i
i
o
o
n
n
(
(
F
F
C
C
C
C
)
)
This function checks temperature accuracy of the sol-
dering station and allows modifications if necessary. To
peform the “FCC” function, the soldering tip tempera-
ture must be measured using an external temperature
measuring instrument.
Select the “FCC” High or Low Set point with the
U
U
P
P
or
D
D
O
O
W
W
N
N
Scroll Key. After the “FCC” function is complete
at both “Set” points, Radio Button
I
I
I
I
I
I
is used to exit the
menu.
U
U
P
P
Scroll Key: High “Set” point 842°F/450°C
D
D
O
O
W
W
N
N
Scroll Key: Low “Set” point 212°F/100°C
R
R
e
e
s
s
e
e
t
t
t
t
i
i
n
n
g
g
t
t
h
h
e
e
S
S
p
p
e
e
c
c
i
i
a
a
l
l
F
F
u
u
n
n
c
c
t
t
i
i
o
o
n
n
s
s
t
t
o
o
F
F
a
a
c
c
t
t
o
o
r
r
y
y
S
S
e
e
t
t
t
t
i
i
n
n
g
g
s
s
Press and hold the
I
I
I
I
I
I
Radio Button. Then press the
U
U
P
P
and
D
D
O
O
W
W
N
N
Scroll Keys at the same time. "
F
F
S
S
E
E
",
“Factory Setting Enabled”
appears in the display
.
The
station is now reset to its factory default settings.
M
M
e
e
n
n
u
u
2
2
M
M
e
e
n
n
u
u
s
s
e
e
l
l
e
e
c
c
t
t
i
i
o
o
n
n
E
E
x
x
i
i
t
t
5 sec.
F
F
C
C
C
C
2
2
1
1
2
2
°
°
F
F
/
/
1
1
0
0
0
0
°
°
C
C
+ 1
- 1
I
I
I
I
Confirmation
F
F
C
C
C
C
8
8
4
4
2
2
°
°
F
F
/
/
4
4
5
5
0
0
°
°
C
C
+ 1
- 1
I
I
I
I
Confirmation
EXIT
EXIT
212°F (100°C)
842°F(450°C)
F
F
a
a
c
c
t
t
o
o
r
r
y
y
C
C
o
o
n
n
t
t
r
r
o
o
l
l
C
C
h
h
e
e
c
c
k
k
R
R
E
E
M
M
O
O
T
T
E
E
I
I
D
D
I
I
I
I
I
I
I
I
I
I
I
I
E
E
X
X
I
I
T
T
I
I
m
m
p
p
o
o
r
r
t
t
a
a
n
n
t
t
:
:
T
T
h
h
e
e
s
s
o
o
l
l
d
d
e
e
r
r
i
i
n
n
g
g
t
t
o
o
o
o
l
l
b
b
e
e
c
c
o
o
m
m
e
e
s
s
h
h
o
o
t
t
d
d
u
u
r
r
i
i
n
n
g
g
t
t
h
h
e
e
F
F
a
a
c
c
t
t
o
o
r
r
y
y
C
C
o
o
n
n
t
t
r
r
o
o
l
l
C
C
h
h
e
e
c
c
k
k
.
.
N
N
e
e
v
v
e
e
r
r
l
l
e
e
a
a
v
v
e
e
c
c
o
o
m
m
b
b
u
u
s
s
t
t
i
i
b
b
l
l
e
e
m
m
a
a
t
t
e
e
r
r
i
i
a
a
l
l
s
s
n
n
e
e
a
a
r
r
t
t
h
h
e
e
h
h
o
o
t
t
s
s
o
o
l
l
d
d
e
e
r
r
i
i
n
n
g
g
i
i
r
r
o
o
n
n
.
.
6
6
.
.
2
2
.
.
2
2
A
A
d
d
j
j
u
u
s
s
t
t
i
i
n
n
g
g
F
F
a
a
c
c
t
t
o
o
r
r
y
y
C
C
o
o
n
n
t
t
r
r
o
o
l
l
C
C
h
h
e
e
c
c
k
k
S
S
e
e
t
t
t
t
i
i
n
n
g
g
s
s
(
(
F
F
C
C
C
C
)
)
C
C
o
o
n
n
t
t
r
r
o
o
l
l
C
C
h
h
e
e
c
c
k
k
a
a
t
t
2
2
1
1
2
2
°
°
F
F
/
/
1
1
0
0
0
0
°
°
C
C
D
D
e
e
p
p
r
r
e
e
s
s
s
s
t
t
h
h
e
e
D
D
O
O
W
W
N
N
S
S
c
c
r
r
o
o
l
l
l
l
K
K
e
e
y
y
The station sets the temperature of the soldering tip to
212°F/100°C. Once the temperature becomes stable (at
which point the indicator flashes), the soldering tip
temperature reading on the external device is compared
to that shown on the station display. If the temperature
readings differ, the
U
U
P
P
/
/
D
D
O
O
W
W
N
N
Scroll Keys can be used
to make adjustments. The temperature Offset is indicat-
ed in the display. A maximum temperature adjustment
of ±72°F/±40°C is possible. After the measured temper-
ature matches that shown on the station display,
depress the Radio Button
I
I
I
I
to confirm. The temperature
Offset is reset to 0. This concludes the Factory Control
Check adjustments at 212°F/100°C.
Press Radio Button
I
I
I
I
I
I
to exit the menu without saving
any changes.
C
C
o
o
n
n
t
t
r
r
o
o
l
l
C
C
h
h
e
e
c
c
k
k
a
a
t
t
8
8
4
4
2
2
°
°
F
F
/
/
4
4
5
5
0
0
°
°
C
C
D
D
e
e
p
p
r
r
e
e
s
s
s
s
t
t
h
h
e
e
U
U
P
P
S
S
c
c
r
r
o
o
l
l
l
l
K
K
e
e
y
y
The station sets the temperature of the soldering tip to
842°F/450°C. Once the temperature becomes stable (at
which point the indicator flashes), the soldering tip
temperature reading on the external device is compared
to that shown on the station display. If the temperature
readings differ, the
U
U
P
P
/
/
D
D
O
O
W
W
N
N
Scroll Keys can be used
to make adjustments. The temperature offset is indicat-
ed in the display. A maximum temperature adjustment
of ±72°F/±40°C is possible. After the measured temper-
ature matches that shown on the display, depress the
Radio Button
I
I
I
I
to confirm. The temperature offset is
reset to 0. This concludes the Factory Control Check
adjustment at 842°F/450°C.
Press Radio Button
I
I
I
I
I
I
to exit the menu without saving
any changes.
After both control points, 212°F(100°C) and 842°F
(450°C), have been set and confirmed, the Factory
Control Check process is complete.
6
6
.
.
2
2
.
.
3
3
S
S
t
t
a
a
t
t
i
i
o
o
n
n
C
C
o
o
d
d
e
e
(
(
I
I
D
D
n
n
u
u
m
m
b
b
e
e
r
r
)
)
When using multiple WD stations, you can assign a
number from 0 - 999 to each soldering station for iden-
tification purposes.
Use the
U
U
P
P
/
/
D
D
O
O
W
W
N
N
Scroll Keys to change the ID num-
ber.
Switch to previous menu item with Radio Button
I
I
.
Switch to next menu item with Radio Button
I
I
I
I
.
Radio Button
I
I
I
I
I
I
is used to exit Special Functions Menu
2.
7
7
.
.
O
O
p
p
e
e
r
r
a
a
t
t
i
i
n
n
g
g
G
G
u
u
i
i
d
d
e
e
l
l
i
i
n
n
e
e
s
s
During initial heat-up, tin the soldering tip with solder
to remove oxidation and contamination on the soldering
tip. Before placing tool in holder, be sure the soldering
tip is well tinned. Use of an aggressive flux will shoten
tip life.
The contact surfaces between the heating element/sen
-
sor and the soldering tip must not be obstructed. Dirt or
foreign materials could cause damage and could affect
tip temperature accurac
y
.
E
E
n
n
g
g
l
l
i
i
s
s
h
h
8
8
T
T
e
e
m
m
p
p
e
e
r
r
a
a
t
t
u
u
r
r
e
e
O
O
f
f
f
f
s
s
e
e
t
t
S
S
E
E
T
T
E
E
X
X
I
I
T
T
T
T
e
e
m
m
p
p
e
e
r
r
a
a
t
t
u
u
r
r
e
e
O
O
f
f
f
f
s
s
e
e
t
t
S
S
E
E
T
T
E
E
X
X
I
I
T
T
H
H
a
a
n
n
d
d
l
l
i
i
n
n
g
g
t
t
h
h
e
e
S
S
o
o
l
l
d
d
e
e
r
r
i
i
n
n
g
g
T
T
i
i
p
p
s
s
Select the lowest working temperature possible.
Select the largest possible soldering tip for the appli-
cation. Rule of thumb: approximately as large as the
soldering pad.
Maximize heat transfer between soldering tip and
solder joint by tinning the soldering tip.
To extend tip life, switch the soldering system off, or
use the Weller Standby/Setback function to decrease
temperature before work breaks or extended periods
of non-use.
Tin the tip before placing the soldering iron in the Tool
Holder.
When making a connection, solder should be applied
to the solder joint and not to the tip.
Where necessary, use the appropriate tool to change
the soldering tips.
Never apply mechanical force to the soldering tip.
9
9
8
8
.
.
A
A
c
c
c
c
e
e
s
s
s
s
o
o
r
r
i
i
e
e
s
s
WMP Soldering Pencil, WMP Micro,
65W
0052918099 Soldering Pencil, WP80 / 80W,
Short Grip
0058744846 Long Grip Tip Retainer, WP80
0053313399 Desoldering Tweezer Set WTA50
0053315199 FE75 / Fume Extraction Pencil,
80W Set
0051512299 WDH20 Soldering Iron Holder for
WMP
0051512199 WDH10 Soldering Iron Holder for
WP80/WSP80
0051504299 AK51 Tweezer Stand for WTA50
0052241999 Sponge
0052609899 10’ Extension Cordset for WP80
( Made to Order ) Not Shown
9
9
.
.
P
P
a
a
c
c
k
k
i
i
n
n
g
g
L
L
i
i
s
s
t
t
W
W
D
D
1
1
0
0
0
0
1
1
/
/
1
1
0
0
0
0
2
2
WD1 Control Unit
120 VAC Power Cord
WMP Soldering Iron, (WD1001)
WDH20 Tool Holder,(WD1001)
WP80 Soldering Iron, (WD1002)
WDH10 Tool Holder, (WD1002)
Operating Instructions
Safety Information Booklet
W
W
D
D
1
1
Control Unit
120 VAC Power Cord
Operating Instructions
Safety Information Booklet
S
S
u
u
b
b
j
j
e
e
c
c
t
t
t
t
o
o
t
t
e
e
c
c
h
h
n
n
i
i
c
c
a
a
l
l
c
c
h
h
a
a
n
n
g
g
e
e
w
w
i
i
t
t
h
h
o
o
u
u
t
t
n
n
o
o
t
t
i
i
c
c
e
e
.
.
E
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Thank you for placing your trust in our company by
purchasing the Weller WP80 Soldering Pencil. The
ergonomic anti-static design, grounded soldering tip,
unique thermal transfer system, and selectable barrel
length provide the superior performance, versatility, and
quality standards established by Weller.
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The WP80 Soldering Iron is characterized by fast heat
up and precise control of the soldering tip temperature.
A particularly powerful 80 W heating element assures
excellent dynamic performance. The combination of
slim design and short distance from handle to soldering
tip means that universal applications are possible, from
extremely fine soldering tasks to much heavier tasks
requiring high temperatures and high thermal capacity.
Tip grounding is designed into the soldering iron. With
an ESD safe, anti-static handle and cordset, the WP80
satisfies all EOS and ESD requirements.
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Place the soldering iron in the tool holder. Remove all
combustible objects away from the soldering iron and
the work area. Insert the connector (5) into the power
supply receptacle and lock it by turning clockwise. Turn
the station power switch “On” and set the required
temperature on the control. Once the tool has reached
the desired temperature, tin the soldering tip with sol-
der.
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Tip grounding is designed into the WP80 soldering iron.
The tool meets all military and commercial soldering
specifications for tip grounding.
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- Hold soldering iron horizontally
- Grasp soldering iron on rear grip area (6) and loosen
the tip retainer (3) by rotating clockwise
- Carefully remove tip retainer (3) and tip from the front
of the tool
- The soldering tip (1) is now loose in the tip retainer (3)
and can be deposited onto the base of the metal Tool
Stand
- The tip retainer should be used to store the tip on the
back of the Tool Stand until cool.
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!
!
Do not place or leave the hot soldering tip on the clean-
ing sponge or on plastic surfaces.
When using several types of soldering tips, it is recom-
mended to use the soldering tip (1) in conjunction with
the tip retainer (3) as a fast change system.
Keep the heating element and soldering tip heat trans-
fer surfaces clean.
Anti-static plastics containing conductive fillers are
used to prevent static charge build-up. This also means
that the insulating properties of the plastics are
reduced.
In addition to the informaton included in this manual,
please see the safety manual and the instructions for
the applicable power unit.
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1. Soldering Tip (LT series)
2. Heat Transfer Surface
3. Tip Retainer and Grip area
4. Heat-Resistant Antistatic Silicone Rubber, Burn Resistant Cordset
5. Lockable Connector / Plug
6. Rear Grip area
7. Heating Element / Sensor Assembly
Supply Voltage: 24 VAC
Power Rating: 80 W
Heat Up Time: approx. 20 sec. 75ºF - 750ºF (24ºC - 399ºC) w/LTB tip
Max. Temp.: 850ºF (450ºC)
Min. Temp.: 150ºF (66ºC)
Tip Type: LT series
Tip Voltage: Less than 2 mv TRMS to line cord ground pin
Tool Cord: Silicone Rubber, Burn resistant
Connector: Polarized, 6 pin locking
Tool Weight: 2 ounces
Tool Material: Static dissipative thermoplastic handle and stainless steel
Sensor Type: Platinum RTD
Heater Type: Nichrome wirewound
Tip Recovery Time: Less than 9 seconds from 250ºF (121ºC) drop with LTB at 750ºF (399ºC)
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1-7 0052918099 WP80 Solder Pencil, Short Grip
Not Shown 0051512199 WDH10 Holder for WSP80 /
WP80
3 0058744845 Short Grip / Tip Retainer for WP80
3 0058744846 Long Grip / Tip Retainer for WP80
Not Shown 0052241999 Sponge
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Model Description Width A Length B Reach
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LTA Chisel 0.063 in. 0.028 in. 0.380 in.
1,6 mm 0,7 mm 9,7 mm
LTB Chisel 0.094 in. 0.031 in. 0.430 in.
2,4 mm 0,79 mm 10,9 mm
LTC Chisel 0.126 in. 0.031 in. 0.430 in.
3,2 mm 0,79 mm 10,9 mm
LTD Chisel 0.181 in. 0.031 in. 0.430 in.
4,6 mm 0,79 mm 10,9 mm
LTH Chisel 0.031 in. 0.016 in. 0.430 in.
0,79 mm 0,4 mm 10,9 mm
LTK Chisel long 0.047 in 0.016 in 0.730 in
1,2 mm 0,4 mm 18,5 mm
LTL Chisel long 0.078 in 0.039 in 0.790 in
2,0 mm 1,0 mm 20 mm
LTM Chisel long 0.126 in 0.047 in 0.790 in
3,2 mm 1,2 mm 20 mm
LT4X Bent Chisel 0.047 in 0.016 in 0.590 in
1,2 mm 0,4 mm 15,0 mm
LTAX Bent Chisel 0.063 in 0.032 in 0.500 in
1,6 mm 0,8 mm 12,7 mm
LTHX Bent Chisel 0.031 in 0.016 in 0.790 in
0,79 mm 0,4 m
m
20 mm
1
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LT1S Conical ø 0.008 in 0.790 in
ø 0,2 mm 20 mm
LT1L Long Conical ø 0.008 in 0.980 in
ø 0,2 mm 25,0 mm
LTS Long Conical ø 0.016 in 0.790 in
ø 0,4 mm 20,0 mm
LT1 Conical ø 0.010 in 0.430 in
ø 0,25 mm 10,9 mm
LTAS Conical ø 0.063 in 0.380 in
ø 1,6 mm 9,7 mm
LTCS Conical ø 0.126 in 0.430 in
ø 3,2 mm 10,9 mm
LT1SLX Bent Round ø 0.012 in 0.760 in
ø 0.30 mm 19,2 mm
LT1X Bent Round ø 0.010 in 0.370 in
ø 0,25 mm 9,4 mm
LT1LX Long Bent Round ø 0.008 in 0.980 in
ø 0,2 mm 25,0 mm
LTF Single Flat ø 0.047 in 0.490 in
ø 1,2 mm 12,5 mm
LTKN Knife Tip 0.079 in 0.177 in 0.520 in
2,0 mm 4,5 mm 13,0 mm
Model Description Width A Length B Reach
1
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Due to its handy design, the Weller WMP micro solder-
ing iron is suitable for work on professional SMD elec-
tronics. The short distance between the soldering tip
and handle, “tip-to-grip” ensures precise handling of
the soldering iron while performing the most detailed of
soldering tasks. A high-quality sensor and heat transfer
technology provides precise temperature control at the
soldering tip. Due to straightforward tip changing and
the extremely fast heat up time, various types of tips
can be used for multiple applications.
Tip grounding is designed into the soldering iron. With
an ESD safe, anti-static handle and cordset, the WMP
satisfies all EOS and ESD requirements.
1
1
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Place the soldering iron in the tool holder. Remove all
combustible objects away from the soldering iron and
the work area. Insert the connector (4) into the power
supply receptacle and lock it by turning clockwise. Turn
the station power switch “On” and set the required
temperature on the control. Once the tool has reached
the desired temperature, tin the soldering tip with sol-
der.
1
1
2
2
.
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3
3
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Hold soldering iron horizontally or a slight downward
angle.
Guide hex tool for changing the tip over the heater
element to the stop on the handle.
Undo soldering iron tip and remove it from the front.
Ensure that you do not touch the hot soldering tip or the
heating element, as this could result in serious injuries.
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Use a heat resistant silicone pad to unscrew the solder-
ing tip and to pull it out to the front. Hold the silicone
pad in your hand in such a way that prevents direct
contact with the soldering tip from occurring.
Ensure that you do not touch the hot soldering tip or the
heating element, as this could result in serious injuries.
W
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LTSMT01P SMT Blade 10,4 mm 0,6 mm 7,1 mm
0.410 in 0.022 in 0.280 in
LTSMT02P SMT Blade 16,8 mm 0,6 mm 7,1 mm
0.620 in 0.022 in 0.280 in
LTSMT03P SMT Blade 20,8 mm 0,6 mm 7,1 mm
0.820 in 0.022 in 0.280 in
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1
1
5
5
Supply Voltage: 24 VAC
Power Rating: 65 W
Heat Up Time: approx. 20 sec. 75ºF - 750ºF (24ºC - 399ºC) w/NT1 tip
Max. Temp.: 850ºF (450ºC)
Min. Temp.: 150ºF (66ºC)
Tip Type: NT series
Tip Voltage: Less than 2 mv TRMS to line cord ground pin
Tool Cord: Silicone Rubber, Burn resistant
Connector: Polarized, 6 pin locking
Tool Weight: 1.2 ounces
Tool Material: Static dissipative thermoplastic handle and stainless steel
Sensor Type: Platinum RTD
Heater Type: Nichrome wirewound
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A
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1-4 WMP WMP Solder Pencil
Not Shown 0051512299 WDH20 Holder for WMP
Not Shown 0052241999 Sponge
1. Soldering Tip (NT Series)
2. Short Reach Handle/ Grip Area
3. Heat-Resistant Antistatic Silicone Rubber, Burn Resistant Cordset
4. Lockable Connector / Plug
T
T
e
e
c
c
h
h
n
n
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i
c
c
a
a
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D
D
a
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t
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a
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1
1
6
6
S
S
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T
T
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1
1
3
3
.
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N
N
T
T
S
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Chisel
Bent Chisel
Bent Round
Round
A
A
B
B
CC
AA
CC
BB
Description
AA
CC
Width A Length B Reach C
Type / Order No.
NT6
NTA
NTB
NTC
NTD
NTH
NTK
0.063 in.
1.60 mm
0.063 in.
1.60 mm
0.094 in.
2.40 mm
0.126 in.
3.20 mm
0.157 in.
4.00 mm
0.031 in
0.80 mm
0.047 in.
1.20 mm
0.016 in.
0.40 mm
0.016 in.
0.40 mm
0.031 in.
0.80 mm
0.031 in.
0.80 mm
0.031 in.
0.80 mm
0.016 in.
0.40 mm
0.016 in.
0.40 mm
0.372 in.
.331 mm
0.331 in.
8.40 mm
0.289 in.
7.35 mm
0.305 in.
7.75 mm
0.305 in.
7.75 mm
0.331 in.
8.40 mm
0.331 in.
8.40 mm
NTAX
NT1X
0.063 in.
1.60 mm
0.016 in.
0.40 mm
0.031 in.
0.80 mm
0.063 in.
1.60 mm
0.339 in.
8.61 mm
0.321 in.
8.15 mm
0.047 in.
1.20 mm
-
-
0.390 in.
9.90 mm
NT4
Micro
AA
CC
NT1
NT1S
0.010 in.
0.25 mm
0.010 in.
0.25 mm
-
-
-
-
0.291 in.
7.40 mm
0.333 in.
8.45 mm
Gull Wing for
Drag Soldering
NTGW
0.079 in.
2.00 mm
0.118 in.
3.00 mm
0.528 in.
13.40 mm
S
S
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1
1
7
7
A
C
C
B
A
B
C
A
A
B
C
B
NTSMT01 SMT Blade 0.410 in 0.022 in 0.280 in
10,4 mm 0,6 mm 7,1 mm
NTSMT02 SMT Blade 0.620 in 0.022 in 0.280 in
16,8 mm 0,6 mm 7,1 mm
NTSMT03 SMT Blade 0.820 in 0.022 in 0.280 in
20,8 mm 0,6 mm 7,1 mm
1
1
3
3
.
.
N
N
T
T
S
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T
T
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r
W
W
M
M
P
P
Description
Width A Length B Reach C
Type / Order No.
1
1
8
8
1
1
4
4
.
.
W
W
D
D
1
1
C
C
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Weller WD1 Operating Instructions Manual

Type
Operating Instructions Manual
This manual is also suitable for

Weller WD1 soldering station offers precise temperature control of the soldering tip for various electronic applications. It features a microprocessor-controlled unit with a digital display for easy setting and monitoring of the desired temperature. The soldering iron heats up quickly and maintains accurate temperature under load. It comes with a soldering stand that includes a sponge for cleaning the soldering tips and dedicated areas for storing the iron and tips when not in use. The tool holder can be adjusted to the user's preferred position.

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