SICK DL100 Pro - PROFINET IO / SSI Operating instructions

OPERATING INSTRUCTIONS

DL100 Pro – PROFINET IO / SSI

DISTANCE MEASURING DEVICE

2 © SICK AG • Subject to change without notice • 8024484/2019-06-06

Copyright protection!

This work is protected by copyright. The associated rights

are reserved by SICK AG. Reproduction of this document

is only permissible within the bounds of the statutory

regulations of copyright law. Alteration or abridgment

of the document is not permitted without the explicit

written approval of SICK AG.

8024484/2019-06-06 • © SICK AG • Subject to change without notice 3

Table of contents

Important safety notes ............................................................................... 9

1 General ............................................................................................. 10

1.1 Information about these operating instructions ................... 10

1.2 Explanation of symbols .......................................................... 11

1.3 Limitation of liability ............................................................... 12

1.4 Scope of delivery .................................................................... 12

1.5 Customer service .................................................................... 12

1.6 EU declaration of conformity .................................................. 12

1.7 Environmental protection ....................................................... 13

2 Safety ................................................................................................ 14

2.1 Intended use ........................................................................... 14

2.2 Improper use ........................................................................... 14

2.3 Modicationsandconversions .............................................. 15

2.4 Requirements for skilled persons and operating

personnel ................................................................................ 15

2.5 Operational safety and particular hazards .......................... 15

2.6 Warning symbol on the device ............................................... 16

2.7 Hazard warnings and operational safety .............................. 17

3 Identication .................................................................................... 18

3.1 Type label ............................................................................... 18

4 Structure and function .................................................................... 19

4.1 Structure ................................................................................. 19

4.2 Function ................................................................................... 20

4.3 Display and operating elements ............................................ 21

4.4 Display ..................................................................................... 23

5 Transport and storage ..................................................................... 24

5.1 Transport ................................................................................. 24

5.2 Transport inspection ............................................................... 24

5.3 Storage .................................................................................... 25

Table of contents

4 © SICK AG • Subject to change without notice • 8024484/2019-06-06

6 Mounting .......................................................................................... 26

6.1 Mounting procedure ............................................................... 26

6.2 Mounting instructions ............................................................ 26

6.3 Selectingandmountingthereector .................................... 27

6.4 Arrangement of multiple distance measuring devices ......... 28

6.5 Arranging a distance measuring device with adjacent

data transfer photoelectric sensor ........................................ 30

6.5.1 Assignment to ISD300, ISD400-1xxx or

ISD400-6xxx ............................................................ 30

6.5.2 Assignment to ISD400-7xxx (ISD400 Pro) ............ 31

6.6 Aligningthedistancemeasuringdeviceandreector

to each other ........................................................................... 32

6.7 Mounting the alignment bracket and distance

measuring device.................................................................... 33

6.8 Aligning the distance measuring device using the

alignment bracket ................................................................... 35

7 Electrical connection ....................................................................... 36

7.1 Safety ....................................................................................... 36

7.2 Wiring instructions .................................................................. 36

7.3 Connecting the distance measuring device electrically ....... 40

7.4 Connection diagrams ............................................................. 41

7.4.1 Supply voltage connection diagram ...................... 41

7.4.2 Port 1 and port 2 connection diagram

(Ethernet/PROFINET IO) ......................................... 41

7.4.3 SSI connection diagram ......................................... 42

8 Operating the measuring device..................................................... 42

8.1 Measured value display ......................................................... 42

8.2 Selecting parameters ............................................................. 43

8.3 Selecting an option ................................................................. 43

8.4 Changing a value .................................................................... 43

8.5 Parameter description ............................................................ 44

8.5.1 Main menu .............................................................. 44

8.5.2 “SwVers” menu ....................................................... 44

8.5.3 “HwVers” menu ....................................................... 45

8.5.4 “Pron”menu .......................................................... 45

8.5.5 “SSI” menu .............................................................. 47

8.5.6 “more” menu ........................................................... 49

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Table of contents

8.5.7 “MFx On” menu ....................................................... 49

8.5.8 “MF1” menu ............................................................ 50

8.5.9 “MF1 – Dist” submenu ........................................... 51

8.5.10 “MF1 – Speed” submenu ...................................... 52

8.5.11 “MF1 – Srvice” submenu ....................................... 53

8.5.12 “Preset” submenu – move to initialization

position .................................................................... 54

8.5.13 “MF2” menu ............................................................ 56

8.5.14 “Oset”menu .......................................................... 57

8.5.15 “SpecFu” menu ....................................................... 57

8.6 Performing a reset .................................................................. 59

9 Operation via Ethernet (Ethernet interface) .................................. 60

9.1 IPnetworkconguration ........................................................ 60

9.2 Ethernet parameter list .......................................................... 60

9.2.1 Device information .................................................. 60

9.2.2 User information ..................................................... 61

9.2.3 Measurement Data ................................................. 62

9.2.4 Diagnostics data ..................................................... 63

9.2.5 Parameter settings ................................................. 64

9.2.6 Ethernet settings ..................................................... 72

9.2.7 Methods .................................................................. 73

10 PROFINET IO interface ..................................................................... 74

10.1 Deviceconguration ............................................................... 74

10.1.1 Generic station description (GSD) ......................... 75

10.1.2 Reading in generic station description (GSD) ....... 75

10.1.3 Conguringparticipant ........................................... 76

10.2 Modules for cyclical data transmission ................................. 76

10.2.1 Module types and module naming ........................ 77

10.2.2 Module overview ..................................................... 78

10.3 Module description ................................................................. 83

10.3.1 Module 1: “Distance /i2w” .................................... 83

10.3.2 Module 2: “Distance/i1w” ..................................... 84

10.3.3 Module 3: "Speed/i2w” .......................................... 85

10.3.4 Module 4: “Distance/i2w, Speed/i2w” ................. 85

10.3.5 Module 5: “Distance/i2w, Preset Dyn./o2w” ........ 88

Table of contents

6 © SICK AG • Subject to change without notice • 8024484/2019-06-06

10.3.6 Module 6: “Time/i4w, Distance/i2w” .................... 89

10.3.7 Module 7: “Time/i4w, Distance/i2w/Speed/

i2w” .......................................................................... 90

10.3.8 Module 10: “Status/i2b, Control/o2b” ................. 92

10.3.9 Module 13: “Temp/i1b, Level/i2b, Hrs/i2b” ......... 94

10.3.10 Module 20: “MFx” ................................................... 95

10.3.11 Module 22: “Setup Preset Static”........................ 100

10.3.12 Module23:“SetupOset” ................................... 100

10.3.13 Module 25: "Special Functions” .......................... 100

10.3.14 Module 26: “SSI” .................................................. 102

10.3.15 Module 30: “Serial No/i8b“ ................................. 105

10.3.16 Module 31: "Product Code/i9w” .......................... 105

10.3.17 Module 32: “Version HW/i8b” ............................. 105

10.3.18 Module 33: "Version FPGA/i10w” ....................... 106

10.3.19 Module 34: "Version uC/i10w” ............................ 106

10.3.20 Module 35: “Version uC2/i10w” ......................... 107

10.4 “Preset” – move to initialization position ............................ 107

11 “SSI” interface ............................................................................... 109

11.1 Basics .................................................................................... 109

11.2 SSI protocol (data format) ....................................................110

12 Cleaning and maintenance ...........................................................111

12.1 Cleaning ................................................................................ 111

12.2 Maintenance ......................................................................... 111

13 Troubleshooting .............................................................................112

13.1 LED status display ................................................................ 112

13.2 Warning messages ............................................................... 113

13.3 Error messages ..................................................................... 113

13.4 PROFINET IO error messages .............................................. 114

13.5 Returns .................................................................................. 115

13.6 Disposal ................................................................................. 115

14 Repair ..............................................................................................115

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Table of contents

15 Technical data ................................................................................ 116

15.1 Dimensions ........................................................................... 116

15.2 Laser/optics .......................................................................... 117

15.3 Performance data ................................................................. 117

15.4 Supply .................................................................................... 118

15.5 Inputs ..................................................................................... 118

15.6 Outputs .................................................................................. 118

15.7 Interfaces .............................................................................. 118

15.8 Ambient conditions ............................................................... 119

15.9 Structural design .................................................................. 119

16 Accessories ....................................................................................120

17 Menu structure ...............................................................................121

Index ........................................................................................................124

8 © SICK AG • Subject to change without notice • 8024484/2019-06-06

8024484/2019-06-06 • © SICK AG • Subject to change without notice 9

Important safety notes

IND. CONT. EQ.

4R97

NFPA79 applications only.

UL-listedadaptersincludingeldwiringcablesareavailable.

See product information. → See “www.sick.com/dl100”.

CAUTION!

Using control elements or settings or executing proce-

duresotherthanthosespeciedinthisdocumentmay

result in dangerous exposure to radiation.

General

10 © SICK AG • Subject to change without notice • 8024484/2019-06-06

1 General

1.1 Information about these operating instructions

These operating instructions provide important information on how to han-

dle the DL100 Pro distance measuring devices from SICK AG. Adherence

toallthespeciedsafetynotesandguidelinesisaprerequisiteforworking

safely.

You must also comply with any local work safety regulations and general

safetyspecicationsapplicabletotheapplicationofthedistancemeasur-

ing device.

Ensure that you read through these operating instructions carefully be-

fore starting any work. They constitute an integral part of the product and

should be stored in the direct vicinity of the distance measuring device so

they remain accessible to personnel at all times.

Should the distance measuring device be passed on to a third party, these

operating instructions should be handed over with it.

NOTE!

These operating instructions describe the DL100 Pro

distance measuring device with a PROFINET IO interface

(net load class III) and an SSI interface with type designa-

tion DL100-2xxxx213.

8024484/2019-06-06 • © SICK AG • Subject to change without notice 11

General

1.2 Explanation of symbols

Warnings Warnings in these operating instructions are labeled with symbols. The

warnings are introduced by signal words that indicate the extent of the

danger.

These warnings must be observed at all times and care must be taken to

avoid accidents, personal injury, and material damage.

DANGER!

… indicates a situation of imminent danger, which will

lead to a fatality or serious injuries if not prevented.

WARNING!

… indicates a potentially dangerous situation, which may

lead to a fatality or serious injuries if not prevented.

CAUTION!

… indicates a potentially dangerous situation, which may

lead to minor/slight injuries if not prevented.

WARNING!

… indicates a possible hazardous situation which may

lead to physical damage if it is not avoided.

Tips and recommendations

NOTE!

… highlights useful tips and recommendations as well as

information for ecient and trouble-free operation.

General

12 © SICK AG • Subject to change without notice • 8024484/2019-06-06

1.3 Limitation of liability

Applicable standards and regulations, the latest technological develop-

ments, and our many years of knowledge and experience have all been

taken into account when assembling the data and information contained

in these operating instructions.

The manufacturer accepts no liability for damage caused by:

• Failing to observe the operating instructions

• Improper use

• Use by untrained personnel

• Unauthorized conversions

• Technicalmodications

• use of unauthorized spare parts/consumable parts.

Theactualscopeofdeliverymaydierfromthefeaturesandillustrations

shown here where special variants are involved, if optional extras have

been ordered, or as a result of the latest technical changes.

1.4 Scope of delivery

Included in scope of delivery:

• DL100 Pro distance measuring device

• Optional: Accessories (→ Page 120, Chapter 16)

Documentation included with each distance measuring device:

• Quick-start guide

1.5 Customer service

If you require any technical information, our customer service department

will be happy to help.

See the back page for relevant contact details.

NOTE!

Before calling, make a note of all type label data such as

type code and serial number to ensure faster processing.

1.6 EU declaration of conformity

→ You can download the EU declaration of conformity from

“www.sick.com/dl100”.

8024484/2019-06-06 • © SICK AG • Subject to change without notice 13

General

1.7 Environmental protection

WARNING!

Danger to the environment due to improper disposal of

the distance measuring device.

Disposing of the distance measuring device improperly

may cause damage to the environment.

For this reason:

• Always observe the valid regulations on environmental

protection.

• Following correct disassembly, recycle the disassem-

bled components.

• Separate the recyclable materials by type and place

them in recycling containers.

Safety

14 © SICK AG • Subject to change without notice • 8024484/2019-06-06

2 Safety

2.1 Intended use

The DL100 Pro distance measuring device is a measuring device consist-

ing of an opto-electronic sensor and integrated evaluation electronics.

The measuring device is intended solely for non-contact measurement of

distances to system components that are in linear motion. The distance

measurementisperformedbymeansofareector.

SICK AG assumes no liability for losses or damage arising from the use of

the product, either directly or indirectly. This applies in particular to use of

the product that does not conform to its intended purpose and is neither

described nor mentioned in this documentation.

2.2 Improper use

The DL100 Pro distance measuring devices do not constitute safety com-

ponents in accordance with the EC Machinery Directive (2006/42/EC).

The distance measuring devices must not be used in explosion-hazardous

areas.

Any other use that is not described as intended use is prohibited.

Never install or connect accessories if their quantity and composition are

notclearlyspecied,oriftheyhavenotbeenapprovedbySICKAG.

WARNING!

Danger due to improper use!

Any improper use can result in dangerous situations.

For this reason:

• Distance measuring devices should be used only in

accordance with their intended use.

• All information in these operating instructions must be

strictly observed.

8024484/2019-06-06 • © SICK AG • Subject to change without notice 15

Safety

2.3 Modicationsandconversions

Modicationsandconversionstothedistancemeasuringdeviceand/or

the installation may result in unforeseeable dangers.

Beforeanytechnicalmodicationstoandexpansionsofthedistance

measuring device, the prior written approval of the manufacturer must be

obtained.

2.4 Requirements for skilled persons and operating personnel

WARNING!

Riskofinjuryduetoinsucienttraining!

Improper handling may result in considerable personal

injury and material damage.

For this reason:

• All work must only ever be carried out by the stipulated

persons.

Theoperatinginstructionsstatethefollowingqualicationrequirementsfor

the various areas of work:

• Instructed personnel

havebeengivenabriengbytheoperatingentityaboutthetasks

assigned to them and about potential dangers arising from improper

action.

• Qualied personnel

are able to carry out the work assigned to them and independently

recognize potential risks due to their specialist training, knowledge,

and experience, as well as knowledge of the relevant regulations.

• Electrical specialists

are able to carry out work on electrical systems and independently

recognize potential risks due to their specialist training, knowledge, and

experience, as well as knowledge of the relevant standards and regula-

tions.

InGermany,electricalspecialistsmustmeetthespecicationsofthe

work safety regulation BGV A3 (e.g., master electrician). Other relevant

regulations applicable in other countries must be observed.

2.5 Operational safety and particular hazards

Please observe the safety notes and the warnings listed here and in other

chapters of these operating instructions to reduce the possibility of risks to

health and avoid dangerous situations.

Safety

16 © SICK AG • Subject to change without notice • 8024484/2019-06-06

2.6 Warning symbol on the device

A class 2 laser is installed in the DL100 Pro distance measuring device.

The measuring device is labeled with a warning.

Complies with

21 CFR 1040.10

and 1040.11

except for

deviations

pursuant to laser

notice

No. 50,

date June 24, 2007

EN/IEC 60825-1:2014

MEAN OUTPUT P

O

<1mW

CW-MODULATION ± 0.85 P

O

WAVELENGTH = 655nm

FREQUENCY ≥ 90 MHz

Fig. 1: Warning symbol on the device: Class 2 laser (EN/IEC 60825-1:2014)

Identical laser class for issue EN/IEC 60825-1:2007

Complies with 21 CFR 1040.10

and 1040.11 except for the

listed tolerances in the document

“Laser Notice No. 50,

dated June 24, 2007.

Laser radiation – Never look into

the light beam – Laser class 2

(EN/IEC 60825-1:2014)

Laser output aperture

8024484/2019-06-06 • © SICK AG • Subject to change without notice 17

Safety

2.7 Hazard warnings and operational safety

Laser radiation For your own safety, please read and observe the following instructions:

CAUTION!

Optical radiation laser class 2

Thehumaneyeisnotatriskwhenbrieyexposedtothe

radiation for up to 0.25 seconds. Exposure to the laser

beam for longer periods of time may cause damage to

the retina. The laser radiation is harmless to human skin.

• Do not look into the laser beam intentionally.

• Never point the laser beam at people’s eyes.

• If it is not possible to avoid looking directly into the

laser beam, e.g., during commissioning and mainte-

nance work, suitable eye protection must be worn.

• Avoidlaserbeamreectionscausedbyreective

surfaces. Be particularly careful during mounting and

alignment work.

• Do not open the housing. Opening the housing will not

switchothelaser.Openingthehousingmayincrease

the level of risk.

• Applicable national regulations regarding laser protec-

tion must be observed.

Identication

18 © SICK AG • Subject to change without notice • 8024484/2019-06-06

3 Identication

3.1 Type label

The type label is located on the measuring device.

DL100-21AA2213S01

Part No. 1096493

7

5

8

1

2

3

6

4

9

Fig. 2: Type label (example)

1 Type code

2 Part number

3 Electrical data, environmental data

4 MAC address

5 Pin assignment

6 2D bar code with part number and serial number

7 Pictogram: Distance sensor reector operation

8 Manufacturer

9 Serial number, manufacturer date

Structure and function

4 Structure and function

4.1 Structure



















Fig. 3: “DL100 Pro distance measuring device” structure

1 M5 threaded mounting hole

2 Device zero point

3 Sender optical axis

4 Receiver optical axis

5 Hole for the knurled screw of the optional alignment bracket

6 Bracket for optional alignment bracket

7 Electrical connection

8 Display and control unit

Structure and function

4.2 Function

Set

Esc

Et

h P

rofibus

PWR

M

F

1

M

F

2

L

NK

B

F

STA

<

1

2

4

3

Fig. 4: “DL100 Pro distance measuring device” function

1 Vehicle

2 Reector

3 DL100 Pro distance measuring device

4 Alignment bracket

The DL100 Pro distance measuring device consists of the optics, a sender/

receiver unit, and an evaluation unit. The sender emits the laser beam.

Thereceiverreceivesthelightreectedfromareector.Theevaluation

electronicsdeterminethedistancebetweenthesensorandthereector

usingtime-of-ightmeasurement.

Forthemeasurement,eitherthereectororthemeasuringdevicecan

move in a linear fashion along the laser beam.

TheDL100ProdistancemeasuringdeviceisttedwithtwoEthernetports

and an SSI interface. The Ethernet interfaces are for communication via

PROFINET IO, and for diagnostics and parameterization via SOPAS ET. The

two interfaces are of equal status and are internally connected to a switch.

The measured distance is transferred via the “PROFINET IO” and “SSI”

interfaces and can be used for control purposes or in a position control

loop, for example. Both interfaces can be operated both individually and

simultaneously.

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SICK DL100 Pro - PROFINET IO / SSI Operating instructions

SICK DL100 Pro - PROFINET IO / SSI Operating instructions

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