0458 817 187 060523
A2
Origot
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices
for arc welding equipment, we urge you to read our booklet, “Precations and Safe Practices for Arc, Cutting and Gouging, “Form
52--529. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this
equipment until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your
supplier for further information. Be sure to read the Safety Precautions before installing or operating this equipment.
CAUTION
Be sure this information reaches the operator.
You can get extra copies through your supplier .
US
Instruction manual
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TOCa
Rights reserved to alter specifications without notice.
1 INTRODUCTION 3...................................................
1.1 The control panel 3..........................................................
1.2 Remote control unit 3........................................................
1.3 Settings 3..................................................................
2 FAULT INDICATION 4................................................
3 REPLACEMENT AND REPAIR PARTS 4................................
3.1 Ordering 4.................................................................
SCHEMATIC DIAGRAM 6................................................
ORDERING NUMBER 7.................................................
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bi06d1aa
1 INTRODUCTION
This manual describes operation and use of the A2 control panel, installed in the Arc
5000i welding power unit.
For general information on operation, see the power source operating instructions.
1.1 The control panel
1 Yellow indicating lamp -- non--specific fault indication.
2 Knob for setting the welding current
3 Knob for setting the arc force
1.2 Remote control unit
Using a remote control unit, the primary parameters of the welding process can be
controlled from a device other than the control panel.
Machines with intergral control panels should have program version 1.21 or higher, in
order for the remote control to function correctly.
When the r emote control unit is connected, the power source is in remote control mode;
the buttons and knobs are blocked. Th e functions can only be adjusted via the remote
control unit.
1.3 Settings
Settings Arc 5000i
Current 16 -- 500 A
Arc force 0--10
Current
Higher current produces wider and deeper penetration into the workpiece.
Arc force
The arc force controls how the current changes when the arc length changes. A lower
value gives a calmer arc with less spatter.
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bi06d1aa
2 FAULT INDICATION
If the lamp: Cause Action
-- flashes The control panel has lost
contact with the power unit.
S Check the cables. It will be necessary to turn off the
power supply to reset the system.
-- is steadily lit The thermal overload trips
have operated.
S Check to see if the air filter is clogged.
The mains voltage to the
power unit is too high.
S Check the mains voltage. It will be necessary to turn
off the power supply to reset the system.
The LED glows / flashes as long as the fault is detected, and it can only be reset if the fault is repaired or
the machine restarted.
3 REPLACEMENT AND REPAIR PARTS
Note!
Supplier warranty is void if customer attempts any work on product during the warranty
period.
When orde ring replacement parts, order by par t number and part name, as illustrated
on the figure. Always provide the series or serial number on the unit on which the parts
will be used. The serial number is stamped on the rating plate.
3.1 Ordering
To assure proper operation, it is recommended that only genuine ES
A
B parts and
products be used with this equipment.
Replacement parts may be ordered from your ESAB distibutor or from:
ESAB Welding & Cuttin Products
Attn: Customer Service Dept.
P.O. Box 100545, 411 S. Ebenezer Road
Florence, SC 29501--0545
To order parts by phone, contact ESAB at 1--843--664--5540. Orders may also be faxed
to 1--800--634--7548. Be sure to indicate any special shipping instructions when
ordering replacement parts.
Refer to the Communication Guide located on the last page of this manal for a list of
customer service phone numbers.
US
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p
Schematic diagram
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bi06e11a
A2
Edition 060523
Ordering number
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bi06o
Ordering no. Denomination
0458 535 881 Origot A2 for Arc 4000i
0458 835 889 Origot A2 for Arc 5000i
0458 817 170 Instruction manual SE
0458 817 171 Instruction manual DK
0458 817 172 Instruction manual NO
0458 817 173 Instruction manual FI
0458 817 174 Instruction manual GB
0458 817 175 Instruction manual DE
0458 817 176 Instruction manual FR
0458 817 177 Instruction manual NL
0458 817 178 Instruction manual ES
0458 817 179 Instruction manual IT
0458 817 180 Instruction manual PT
0458 817 181 Instruction manual GR
0458 817 182 Instruction manual PL
0458 817 183 Instruction manual HU
0458 817184 Instruction manual CZ
0458 817 127 Instruction manual RU, GB
0458 817 187 Origot A2 for Arc 5000i, US
0458 817 990 Spare parts list
The instruction manuals and the spare parts list are available on the Internet at www.esab.com
Under ”Products” and ”Welding & cutting equipment”, you will find a link to the page where you can
both search for and download instructions and spare parts lists.
ESAB Welding & Cutting Products, Florenc e, SC Welding Equipment
COMMUNICATION GUIDE -- CUSTOMER SERVICES
A CUSTOMER SERVICE QUESTIONS:
Telephone: (800) 362-- 7080 / Fax: (800) 634--7548 Hours: 8.00 AM to 7:00 PM EST
Order Entry Product Availability Pricing Order Information Returns
B ENGINEERING SERVICE:
Telephone: (834) 664-- 4416 / Fax: (800) 446--5693 Hours: 7.30 AM to 5:00 PM EST
Warranty Returns Authorized Repair Stations Welding Equipment Troubleshooting
C TECHNICAL SERVICE:
Telephone: (800) ESAB-- 123 / Fax: (843) 664-- 4452 Hours: 8.00 AM to 5:00 PM EST
Part Numbers Technical Applications Specifications Equipment Recommendations
D LITERATURE REQUESTS:
Telephone: (843) 664-- 5562 / Fax: (843) 664--5548 Hours: 7.30 AM to 4:00 PM EST
E W ELDING EQUIPMENT REPAIRS:
Telephone: (843) 664-- 4487 / Fax: (843) 664--5557 Hours: 7.30 AM to 3:30 PM EST
Repair Es timates Repair Status
F WELDING EQUIPMENT TRAINING:
Telephone: (843) 664-- 4428 / Fax: (843) 679--5864 Hours: 7.30 AM to 4:00 PM EST
Training School Information and Registrations
G WELDING PROCESS ASSISTANCE:
Telephone: (800) ESAB-- 123 Hours: 7.30 AM to 4:00 PM EST
H TECHNICAL ASST. CONSUMABLES:
Telephone: (800) 933-- 7070 Hours: 7.30 AM to 5:00 PM EST
IF YOU DO NOT KNOW WHOM TO CALL
Telephone: (800) ESAB --123
Fax: (843) 664--4452
Hours: 7:30 AM to 5:00 PM EST
or
visit us on the web at http://www .esabna.com
The ESAB web site offers:
Comprehensive Product Information
Material Safety Data Sheets
Warranty Registration
Instruction Literature Download Library
Distributor Locator
Global Company Information
Press Releases
Customer Feedback & Support
ESAB Welding & Cutting Products
PO BOX 100545, Florence SC 29501 --0545
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