ATV or Youth Tractor Sportsman 570 6x6 Owner's manual

PMS 419

Owner's Manual

for Maintenance and Safety

Read this manual carefully. It contains important safety information.

This is an adult vehicle only.

Operation is prohibited for those under 16 years of age.

2017

TRACTOR

Sportsman

® 570 6X6

1

2017 Tractor Owner’s Manual

Sportsman® 570 6X6

2

POLARIS® and SPORTSMAN® are trademarks of POLARIS Industries Inc.

publication is based on the latest product information at the time of publication. Due to

constant improvements in the design and quality of production components, some minor

discrepancies may result between the actual vehicle and the information presented in

this publication. Depictions and/or procedures in this publication are intended for

reference use only. No liability can be accepted for omissions or inaccuracies. Any

reprinting or reuse of the depictions and/or procedures contained within, whether whole

or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as

translations of the original instructions.

This owner’s manual complies with ISO 3600:1996 (3) with the exception of section 4.3

(Machine Identification).

Owner’s Manual P/N 9927054

3

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Features and Controls. . . . . . . . . . . . . . . . . . . 20

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Winch Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Emission Control Systems . . . . . . . . . . . . . . . 84

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

POLARIS Products. . . . . . . . . . . . . . . . . . . . . 139

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 140

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . 142

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 151

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

4

INTRODUCTION

Thank you for purchasing a POLARIS vehicle, and welcome to our

world-wide family of POLARIS enthusiasts. Be sure to visit us online at

www.polaris.com for the latest news, new product introductions,

upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and

recreational products.

Always follow the instructions and recommendations in this manual.

The manual contains instructions for minor maintenance, but

information about major repairs is outlined in the POLARIS Service

Manual and can be performed only by a factory-certified Master Service

Dealer® (MSD) technician. Your POLARIS dealership can provide for

all of your service needs during, and after, the warranty period.

• Snowmobiles • RZR® sport vehicles

• All-terrain vehicles (ATVs) • GEM® electric vehicles

• Low emission vehicles (LEVs) • VICTORY® motorcycles

• RANGER® utility vehicles • INDIAN® motorcycles

•BRUTUS® work vehicles • POLARIS POWER® generators

• SLINGSHOT® three wheel

motorcycles

• POLARIS DEFENSE® combat

vehicles

5

INTRODUCTION

The following signal words and symbols appear throughout this manual

and on your vehicle. Your safety is involved when these words and

symbols are used. Become familiar with their meanings before reading

the manual.

The safety alert symbol indicates a potential personal injury hazard.

DANGER

A DANGER indicates a hazardous situation that, if not avoided, will result in

death or serious injury.

WARNING

A WARNING indicates a hazardous situation that, if not avoided, could result in

death or serious injury.

CAUTION

A CAUTION indicates a hazardous situation that, if not avoided, could result in

minor or moderate injury.

NOTICE

A NOTICE indicates a situation that could result in property damage.

The Prohibition Safety Sign indicates an action NOT to take in order

to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be

taken to avoid a hazard.

6

INTRODUCTION

Failure to follow the warnings in this manual can result in serious injury or death.

A POLARIS Tractor is not a toy and can be hazardous to operate. A collision or

rollover can occur quickly, even during routine maneuvers, if you fail to take

proper precautions.

• Read this owner’s manual. Understand all safety warnings, precautions and

operating procedures before operating a POLARIS Tractor.

• Never operate this vehicle without proper instruction. Take a training course.

• This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone

under 16 years of age.

• This vehicle is approved for OFF-ROAD TOWING ONLY. Operating a Tractor/

trailer combination on public roads is prohibited. See your POLARIS dealer

about configuring the vehicle to be certified to tow a trailer on-road.

• The Tractor is not equipped with attachment points for a front-end loader.

Attachment of a front-end loader is strictly prohibited.

• The Tractor is not equipped with a Falling Objects Protective Device.

• The Tractor is not equipped with protection against hazardous substances.

• Avoid operating in a manner that could result in an overturn, including, but not

limited to:

> Operating without instruction

> Operating when under the age of 16

> Operating while under the influence of drugs or alcohol

> Accelerating or braking excessively or abruptly

> Turning sharply or turning at excessive speeds

> Driving improperly, such as exhibition driving

> Carrying a load on only one rack

> Carry an unstable load that extends over the rack sides

> Carrying a passenger

> Operating on steep inclines or sidehills

> Operating on paved surfaces

> Operating on slippery surfaces

> Operating on extremely rugged terrain or over obstacles

> Operating in deep or fast-flowing water

> Operating a damaged vehicle

WARNING

7

INTRODUCTION

Vehicle Identification Numbers

Record your vehicle's identification numbers and key number in the

spaces provided. Remove the spare key and store it in a safe place. An

ignition key can be duplicated only by ordering a POLARIS key blank

(using your key number) and mating it with one of your existing keys.

The ignition switch must be replaced if all keys are lost.

Vehicle Model Number: ___________________________________________________

Frame VIN: _____________________________________________________________

Engine Serial Number: ____________________________________________________

Key Number: ___________________________________________________________

####

VIN

Key Number

Engine Serial

Number

8

SAFETY

Safety Training

Never operate this vehicle without proper instruction. Take a training

course.

For more information about safety, contact an authorized POLARIS

dealer or visit the POLARIS web site at www.polaris.com.

Read and understand your owner's manual, which includes valuable

information about all aspects of your vehicle, including safe operating

procedures.

Ride responsibly. Know all laws and regulations concerning the

operation of this vehicle in your area.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited

for anyone under 16 years of age. Never allow anyone under 12 years of

age to ride as a passenger on a 2-up vehicle.

Equipment Modifications

The warranty on your POLARIS Tractor may be terminated if any

equipment has been added, or if any modifications have been made, that

increase speed or power. The addition of certain accessories, including

(but not limited to) mowers, blades, tires, sprayers and large racks may

change vehicle handling. Use only POLARIS-approved accessories.

Know their function and effect on the vehicle.

9

SAFETY

Safe Riding Gear

Always wear protective clothing to reduce the chance of injury.

Helmet

Always wear a helmet that meets or exceeds established

safety standards.

Approved helmets in the USA and Canada bear a U.S.

Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the

ECE 22.05 label. The ECE mark consists of a circle

surrounding the letter E, followed by the distinguishing number of the

country which has granted approval. The approval number and serial

number will also be displayed on the label.

Eye Protection

Do not depend on eyeglasses or

sunglasses for eye protection.

Whenever riding a POLARIS

vehicle, always wear shatterproof

goggles or use a shatterproof

helmet face shield. POLARIS

recommends wearing approved

Personal Protective Equipment

(PPE) bearing markings such as

VESC 8, V-8, Z87.1, or CE. Make

sure protective eye wear is kept

clean.

Gloves

Off-road style gloves with knuckle

pads are the best for comfort and

protection.

Boots

The best footwear is a pair of sturdy over-the-calf boots with low heels.

Clothing

Always wear long sleeves and long pants to protect arms and legs.

Riding pants with kneepads and a jersey with shoulder pads provide the

best protection.

E

4

051039

0006.31

Helmet

Eye

Protection

Gloves

Over-the-Ankle

Boots

Long Pants

Long

Sleeves

10

SAFETY

Rider Safety

Serious injury or death can result if you do not follow the instructions and

procedures listed here and throughout this manual.

Read and understand all warnings, cautions and

operating procedures in this manual and on the safety

labels before operating the Tractor.

Never operate a Tractor without proper instruction.

Take a training course. Beginners should receive

training from a certified instructor. Contact an

authorized POLARIS Tractor dealer or visit the

POLARIS web site at www.polaris.com.

Never permit others to operate the Tractor unless

they have read and understand this manual and all

product labels, and have completed a certified safety training course.

Never allow anyone under 16 years of age to operate

this vehicle. Never allow anyone under 12 years of

age to ride as a passenger on a 2-up vehicle.

Use the front hitch for vehicle recovery or

towing only. Always remove the front hitch

before operating in forward gear. See page 28.

Engine exhaust contains poisonous carbon monoxide and can cause loss of

consciousness resulting in severe injury or death. Never run an engine in an

enclosed area.

WARNING

<

16

11

SAFETY

Rider Safety

Never carry more than one passenger on a

2-up vehicle. Do not carry a passenger on a

2-up vehicle until you have at least two

hours of driving experience with the vehicle.

See page 53.

Operator and any passenger must always wear

an approved helmet that fits properly and eye

protection (goggles or face shield), gloves,

boots, long sleeves and long pants.

This vehicle is approved for on-road use.

Never consume alcohol or drugs before or

while operating a Tractor.

12

SAFETY

Rider Safety

Always inspect your Tractor before each

use to verify that it's in safe operating

condition. Follow the inspection and

maintenance procedures outlined in this

manual. See page 48.

Keep both hands on the handlebars. Keep

both feet on the footrests. A passenger

should always be seated in the passenger

seat with both feet on the footrests and

both hands on the passenger grab

handles at all times.

Always travel slowly when operating on

unfamiliar terrain. Use extra caution.

Always follow the procedures outlined in

this manual for turning. See page 55.

Never turn sharply at excessive speeds,

which can lead to vehicle overturn.

13

SAFETY

Rider Safety

If a Tractor has been involved in an accident, always have a qualified service

dealer inspect the entire vehicle for possible damage, including (but not limited

to) brake, throttle and steering systems.

Never attempt jumps or other stunts.

Always follow the procedures outlined in this

manual for driving on hills. See page 56.

Never operate on hills too steep for the

Tractor or for your abilities. Practice on

smaller hills before attempting larger hills.

Always move the AWD switch to ADC AWD

before ascending or descending a hill. See

page 33.

Never operate on hills steeper than 15°.

Always follow the procedures outlined in this manual for driving downhill and for

braking on hills. See page 59.

Always move the AWD switch to ADC AWD before ascending or descending a

hill. See page 33.

14

SAFETY

Rider Safety

Always follow the procedures outlined in this

manual for crossing the side of a hill. See

page 58.

Always move the AWD switch to ADC AWD

before ascending or descending a hill. See

page 33.

Never attempt to turn the Tractor around on

any hill until you've mastered (on level

ground) the turning technique outlined in this

manual.

Always follow the procedures outlined in this

manual for braking if you stall or roll

backwards while climbing a hill. Never back

down a hill. See page 60.

Always move the AWD switch to ADC AWD

before ascending or descending a hill. See

page 33.

Always follow the procedures outlined in this manual for operating over

obstacles. See page 64.

Always follow the procedures outlined in this manual for driving in reverse. See

page 65.

Never operate at excessive speeds. Travel

and turn at speeds appropriate for the terrain,

visibility, operating conditions, your skills and

a passenger’s skills.

15

SAFETY

Rider Safety

Always follow the procedures outlined in

this manual for operating on slippery or

loose surfaces. Use extra caution. Always

avoid skidding or sliding. See page 63.

Always follow the procedures outlined in

this manual for driving through water.

Never drive through deep or fast-flowing

water. See page 62.

Always use the size and type of tires

specified for your vehicle. Maintain the

proper tire pressure.

16

SAFETY

Rider Safety

Never modify a Tractor through improper installation or use of accessories.

Never exceed the stated load capacity for your vehicle. Cargo must be properly

distributed and securely attached. Reduce speed and follow the instructions in

this manual for carrying cargo or towing. Allow a greater distance for braking.

Never operate the Tractor on a frozen body of water.

Operating on paved surfaces may affect

the handling and control of the Tractor and

could result in loss of control. Avoid

sudden turns or swift movement of the

handlebars.

Gasoline is highly flammable and explosive under certain conditions.

• Use extreme caution whenever handling gasoline.

• Refuel with the engine stopped. Refuel outdoors or in a well-ventilated area.

• Never fill a fuel container while it's on the vehicle. Static electricity between

the rack and container could cause a spark.

• Do not smoke or allow open flames or sparks in or near the area where

refueling is performed or where gasoline is stored.

• Do not overfill the tank. Do not fill the tank neck.

• If gasoline spills on your skin or clothing, immediately wash it off with soap

and water and change clothing.

17

SAFETY

Rider Safety

Always remove the ignition key when

the vehicle is not in use to prevent

unauthorized use or accidental

starting.

Hot components can cause serious burns and fire. Do not touch hot exhaust

system components. Always keep combustible materials away from the exhaust

system.

This vehicle is not equipped with an Occupant Protection Device capable of

protecting the operator from falling objects. Please be aware of your

surroundings at all times when operating this vehicle.

Avoid operating this vehicle when lightning could occur unless the vehicle is

equipped with a fully enclosed cab. Rubber tires, rubber handgrips and a foam

seat will not protect a rider from lightning strikes. Always seek safe shelter when

lightning is imminent.

For more information about Tractor safety,

contact an authorized POLARIS Tractor dealer or visit

the POLARIS web site at www.polaris.com.

18

SAFETY

Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection.

Read and follow the instructions on each label carefully. If a label

becomes illegible or comes off, contact your POLARIS dealer to

purchase a replacement. Replacement safety labels are provided by

POLARIS at no charge. The part number is printed on the label.

Tire Pressure Alert (7184776)

Read Owner’s Manual.

TIRE PRESSURE IN kPa: FRONT 48,3 / CENTER 48,3 / REAR 48,3

Clutch Cover Alert (7181427)

Keep body parts away from belt.

Rack Alert (7182351)

Read Owner’s Manual. DO NOT TOW FROM RACK OR BUMPER. Vehicle

damage or tipover may result causing severe injury or death. Tow only from tow

hooks or hitch.

Max. Rack Load: Front 41 kg

Box Alert (7184777)

Read Owner’s Manual. Remove flammable material containers from box before

filling. Never carry passengers in cargo box.

Maximum Box Load: 340 kg

Crush Alerts (7184130)

To prevent a crushing injury to hands and fingers, keep hands and fingers away

from the lower front edge of the cargo box while lowering the box.

7181427

41 kg

7182351

7184777

< 340 kg

Clutch Cover Alert

Tire Pressure Alert

Rack Alert

Box Alert (inside box)

kPa

7184776

48,3 kPa 48,3 kPa 48,3 kPa

Crush Alerts

7184130

19

SAFETY

Safety Labels and Locations

General Alert (Multi-Lingual) (7181540)

Before you operate this vehicle, read the owner’s manual. Never allow anyone

under 16 years of age to operate this vehicle. Wear approved helmet, goggles,

and protective clothing. Never use alcohol or drugs before or while operating.

Never carry more than one passenger on this vehicle. This vehicle is approved

for on-road use.

Override Alert (7181544)

Read Owner’s Manual. Improper use of override button can lead to loss of

control resulting in severe injury or death. Do not activate override while throttle

is engaged. Always apply throttle gradually while in reverse.

AWD Alert (7181543)

Read Owner’s Manual. Do not push switch to engage AWD if the rear wheels

are spinning. This may cause severe drive shaft and clutch damage.

Hill Operation Alert (7181436)

Read Owner’s Manual. Never operate this vehicle on HILLS steeper than 15

degrees 15

°.

Front Hitch Alert (7181428)

Read Owner’s Manual. Use the front hitch for vehicle recovery or towing only.

Always remove the front hitch before operating in forward gear.

SPEEDO

REVERSE

OVERRIDE

7181544

7181428

7181543

15°

7181536

General Alert

Hill Operation

Alert

Override

Alert

AWD Alert

Front Hitch Alert

<

16

<

16

7181540

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ATV or Youth Tractor Sportsman 570 6x6 Owner's manual

ATV or Youth Tractor Sportsman 570 6x6 Owner's manual

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