OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 11/14)
MODEL W1833
POCKET HOLE MACHINE
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © MAY, 2013 BY WOODSTOCK INTERNATIONAL, INC., REVISED JUNE, 2017 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#15748BL Printed in TaiwanV2.11.14
Manufactured Under License
U.S. Patent No 7,140,813
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
SET UPELECTRICAL MAINTENANCE
SERVICE PARTS
OPERATIONS
SAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION .....................................2
Contact Info
....................................... 2
Manual Accuracy
.................................. 2
Controls & Features
............................. 5
Basic Controls
..................................... 6
SAFETY ...............................................7
Standard Machinery Safety Instructions
...... 7
Additional Safety for Pocket Hole Machines
. 9
ELECTRICAL ....................................... 10
Circuit Requirements
.......................... 10
Grounding Requirements
...................... 11
Extension Cords
................................ 11
SETUP .............................................. 12
Unpacking
....................................... 12
Inventory
........................................ 12
Machine Placement
............................ 13
Cleaning Machine
............................... 13
Assembly
......................................... 14
Test Run
.......................................... 19
OPERATIONS....................................... 20
General
.......................................... 20
Adjusting Fence and Depth Stop
............. 21
Squaring Fence to Table
...................... 23
Changing Drill Bit............................... 23
Setting Flip Stops
.............................. 24
MAINTENANCE .................................... 26
Schedule
......................................... 26
Cleaning
......................................... 26
Table
............................................. 26
Lubrication
...................................... 26
SERVICE ............................................ 27
General
.......................................... 27
Changing Motor Brushes
....................... 27
Troubleshooting
................................. 28
Electrical Safety Instructions
................. 30
Electrical Components
........................ 31
Wiring Diagram
................................. 31
PARTS .............................................. 32
Main
.............................................. 32
Labels & Cosmetics
............................ 34
WARRANTY ........................................ 37
Contents
-2-
Model W1833 (For Machines Mfd. Since 11/14)
INTRODUCTION
INTRODUCTION
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with
the
instructions, specifications, drawings, and pho-
tographs contained inside. Sometimes we make
mistakes, but our policy of continuous improve-
ment
also means that sometimes the
machine
you receive will be slightly different than what
is shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure
,
check our website
for an updated version. W
e post current
manuals
and
manual updates for free
on our website at
www.
woodstockint.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
Manufacture Date and Serial Number
from the machine ID label (see below). Also, if
available, have a copy of your original purchase
receipt on hand. This information is required for
all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this
machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never
use to collect glass, metal, liquids, asbestos, silica,
animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from
inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly
repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
Manufacture
Date
Serial Number
Manual Accuracy
We are committed to customer satisfaction. If
you have any questions or need help, use the
information below to contact us.
IMPORTANT: Before contacting, please get the
original purchase receipt, serial number, and
manufacture date of your machine. This infor-
mation is required for all Technical Support
calls and it will help us help you faster.
Woodstock International Technical Support
Phone: (360) 734-3482
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: [email protected]
Contact Info
-3-
Model W1833 (For Machines Mfd. Since 11/14)
INTRODUCTION
model W1833
Pocket hole machine
Model W1833 Machine Specifications, Page 1 of 2
© Woodstock International, Inc. • Phone #: (800) 840-8420 • Web: www.shopfox.biz
MACHINE
SPECIFICATIONS
Product Dimensions:
Weight ....................................................................................................................56 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .................................................18 x 29 x 27 in.
Foot Print (Length x Width) ................................................................................ 14 x 25-3⁄4 in.
Shipping Dimensions:
Type ................................................................................................................... Cardboard
Content ..................................................................................................................Machine
Weight .....................................................................................................................62 lbs.
Length/Width/Height ........................................................................................32 x 17 x 16 in.
Electrical:
Power Requirement.............................................................................. 120V, Single-Phase, 60 Hz
Minimum Circuit Size ....................................................................................................... 15A
Switch ......................................................................................................... Lever-Activated
Cord Length ................................................................................................................ 5 ft.
Cord Gauge ..............................................................................................................18 AWG
Plug Included ................................................................................................................. Ye s
Included Plug Type ................................................................................................. NEMA 5-15
Motors:
Main
Type ............................................................................................................. Universal
Horsepower ............................................................................................. 1/2 HP (360W)
Voltage ................................................................................................................ 120V
Phase .........................................................................................................Single-Phase
Amps ..................................................................................................................... 3A
Speed ..........................................................................................................17,500 RPM
Cycle ................................................................................................................. 60 Hz
Power Transfer .............................................................................................. Direct Drive
Bearings ......................................................................... Sealed and Permanently Lubricated
Main Specifications:
Operation Information
Material Thickness Range ..............................................................................1/2 – 1-1/2 in.
Spindle Speed ................................................................................................. 2500 RPM
Drilling Angle .......................................................................................................... 15°
Other Information
Drill Bits ....................................................... 3/8 in. Shank Diameter, 3/16 in. Pilot, 6 in. Long
Fence .................................................................................................................12 in.
Back Fence Stop .................................................................................................. 2 Piece
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Model W1833 (For Machines Mfd. Since 11/14)
INTRODUCTION
Model W1833 Machine Specifications, Page 2 of 2
Construction
Body ................................................................................................... Steel Sheet Metal
Lever .................................................................................................. Steel Sheet Metal
Table ....................................................................................Cast Iron & Steel Sheet Metal
Fence ............................................................................................................Aluminum
Hold-Down ........................................................................................................... HDPE
Swing Stops .......................................................................................................... HDPE
Paint ...................................................................................................... Powder Coated
Other Specifications:
Country Of Origin ....................................................................................................... Taiwan
Warranty .................................................................................................................. 2 Year
Serial Number Location ................................................................................... ID Label on Stand
Customer Cleanup and Assembly Time ..........................................................................30 Minutes
Features:
"No-Adjust" Hold Down Clamp
Drills Pocket Holes in Workpieces from 1/2" to 1-1/2" Thick
Two Swing Stops
Aluminum Fence
-5-
Model W1833 (For Machines Mfd. Since 11/14)
INTRODUCTION
Controls & Features
A. Work Lever
B. Fence
C.
Flip Stop
D. No-Adjust™ Hold-Down Clamp
E. Lock Lever (1 of 2)
F.
Drill Bit
G. Right Extension Wing
H. Motor Ventilation Port
I. Sheet Metal Table
J Left Extension Wing
K. Bushing
L. Collet
M.
Depth Stop
J
D
C
I
B
H
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
A
E
F
G
M
K
L
Become familiar with the names and locations of the controls and features shown below to better
understand the instructions in this manual.
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Model W1833 (For Machines Mfd. Since 11/14)
INTRODUCTION
Figure 1. Basic controls.
Basic Controls
Refer to Figures 1–2 and the following descriptions to
become familiar with the basic controls of the pocket
hole machine.
A.
Work Lever: Starts motor and moves drill bit into
workpiece when pulled down. When raised up it
stops motor and retracts drill bit.
B.
Hold-Down Clamp: Secures workpiece against
the table and fence. Automatically adjusts to
accommodate stock from
1
⁄2" to 1
1
⁄2" thick.
C.
Fence: Supports workpiece and keeps it
perpendicular to drill bit. Adjusts from front to back
for different stock thicknesses.
D.
Flip Stops: Enable pocket holes to be drilled in
the same location in multiple workpieces. Adjusts
anywhere along the length of the fence.
E.
Depth Stop: Sets maximum drilling depth.
Figure 2. Depth stop.
E
A
B
C
D
-7-
Model W1833 (For Machines Mfd. Since 11/14)
INTRODUCTION
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.
NOTICE
SAFETY
OWNER’S MANUAL.
Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY.
Untrained operators
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
DANGEROUS ENVIRONMENTS.
Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
MENTAL ALERTNESS REQUIRED.
Full mental
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
Standard Machinery Safety Instructions
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident prevention mea-
sures—this responsibility is ultimately up to the operator!
SAFETY
Standard Machinery Safety Instructions
-8-
Model W1833 (For Machines Mfd. Since 11/14)
SAFETY
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
HAZARDOUS
DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
HEARING PROTECTION.
Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
REMOVE ADJUSTING TOOLS.
Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
INTENDED USAGE.
Only use machine for its
intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
AWKWARD POSITIONS.
Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
CHILDREN & BYSTANDERS.
Keep children and
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
GUARDS & COVERS.
Guards and covers reduce
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
loss of control. Before starting, verify machine
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to serious personal injury
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the
intended operation, stop using the machine!
Contact Technical Support at (360) 734-3482.
-9-
Model W1833 (For Machines Mfd. Since 11/14)
SAFETY
Additional Safety for Pocket Hole Machines
READ and understand this
entire manual before using
this machine. Serious per-
sonal injury may occur
if safety and operational
information is not under-
stood and followed. DO
NOT risk your safety by
not reading!
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
HAND PROTECTION. A spinning drill bit is sharp
and can cause laceration injuries. Keep
hands and fingers out of drill bit path. Avoid
awkward hand positions that could lead to loss
of control or cause fingers to slip into rotating
bit. To avoid crushing injuries, do not place
hands or fingers between hold down clamp
and workpiece.
ENTANGLEMENT. Fingers, hair, and clothing
could be drawn into spinning drill bit, or
trapped between moving components inside
cabinet, causing crushing or entanglement
injuries. Always keep sheet metal table closed
during machine operation.
DISCONNECT POWER WHEN SERVICING OR
ADJUSTING. Disconnect machine from power
and allow drill bit to come to a complete stop
before performing service, maintenance, or
adjustments.
DULL OR WORN BITS. A dull, damaged, or
improperly secured bit may break apart during
operation, be thrown at operator, or reduce
performance of operation. Inspect bit before
each use and ensure it is secured in collet. Do
not operate with dull or damaged bit.
-10-
Model W1833 (For Machines Mfd. Since 11/14)
ELECTRICAL
ELECTRICAL
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
Circuit Requirements for 120V
This machine is prewired to operate on a 120V power
supply circuit that has a verified ground and meets the
following requirements:
Circuit Type ...................... 120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 120V ....................3 Amps
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later in
this manual.
Incorrectly wiring or grounding this
machine can cause electrocution, fire,
or machine damage. To reduce this risk,
only an electrician or qualified service
personnel should do any required
electrical work on this machine.
NOTICE
The circuit requirements listed in this
manual apply to
a dedicated circuit—
where only one machine will be running
at a time. If this machine will be
connected to a shared circuit where
multiple machines will be running at the
same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.
-11-
Model W1833 (For Machines Mfd. Since 11/14)
ELECTRICAL
Grounding Requirements
This machine MUST be grounded. In the event of certain
types of
malfunctions or breakdowns, grounding provides
a path of least resistance for electric current
to travel—in
order
to reduce the risk of electric shock.
Improper connection of the equipment-grounding
wire
will
increase
the risk of electric shock. The wire with green
insulation
(with/without yellow stripes) is the equipment-
grounding
wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if
you do not understand these grounding requirements,
or if
you are in doubt about whether the tool is
properly grounded.
If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
120V
Figure 3. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or
use an adapter if the plug will not
fit the receptacle. Instead, have an
electrician install the proper receptacle
on a power supply circuit that meets
the requirements for this machine.
Extension Cords
We do not recommend using an extension cord with
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
Any extension cord used with this machine must contain a
ground wire
, match the required
plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 120V ...................... 16 AWG
Maximum Length (Shorter is Better) ................50 ft.
For 120V Connection
This machine is equipped with a power cord that has an
equipment-grounding
wire and NE M A 5-15 grounding plug.
The plug
must only be inserted into a matching
receptacle
(
see Figure) that is properly installed and grounded in
accordance with local codes and ordinances.
-12-
Model W1833 (For Machines Mfd. Since 11/14)
SETUP
Keep machine disconnected from
power until instructed otherwise.
Box Inventory (Figure 4) Qty
A. Sheet Metal Table .........................................1
B.
Machine Body ..............................................1
C.
Right Extension Wing .....................................1
D. Left Extension Wing .......................................1
E.
Fence ........................................................1
F.
Handle w/Hex Nut
3
⁄8"-16 ................................1
G.
Lock Levers .................................................2
H.
L-Brackets ..................................................2
I.
Flip Stops ...................................................2
J.
Lever Assembly ............................................1
Hardware (Figure 5) Qty
K. Carriage Bolts
5
⁄16"-18 x
5
⁄8" (L-Bracket/Table) .......2
L.
Flat Washers
5
⁄16" (L-Bracket/Table) ...................2
M Hex Bolts M6-1 x 12 (L-Brackets) .......................2
N.
Flat Washers
1
⁄4" (Extension Wings/L-Bracket) .......8
O.
T-Nuts M6-1 (L-Brackets) .................................4
P.
Cap Screws M6-1 x 8 (Extension Wings) ................4
Q. Lock Washers 6mm (Lever Assembly) ..................4
R. Cap Screws M6-1 x 12 (Table, Flip Stops) .............6
Figure 4. Main inventory.
Figure 5. Hardware identification.
B
A
I
P
R
Q
J
K
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M
N
O
C
D
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Unpacking
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
SETUP
Inventory
The following is a list of items shipped with your machine.
Before beginning setup, lay these items out and inventory
them.
Note:
If you cannot find an item on this list, carefully
check around/inside the machine and packaging materials.
Often, these items get lost in packaging materials while
unpacking or they are pre-installed at the factory.
-13-
Model W1833 (For Machines Mfd. Since 11/14)
SETUP
• Floor Load: This machine distributes a
heavy load in a small footprint. Some resi-
dential floors may require additional bracing
to support both machine and operator.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your machine.
• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
• Electrical: Electrical circuits must be dedi-
cated or large enough to handle amperage
requirements. Outlets must be located near
each machine, so power or extension cords
are clear of high-traffic areas. Follow local
electrical codes for proper installation of
new lighting, outlets, or circuits.
Cleaning Machine
The table, bushing, table hole (see Figure 7),
and other unpainted parts of your machine are
coated with a waxy grease that protects them
from corrosion during shipment. Clean this
grease off with a solvent cleaner or citrus-based
degreaser. DO NOT use chlorine-based solvents
such as brake parts cleaner or acetone—it can
ruin the finish of painted parts.
Machine Placement
INJURY HAZARD! Untrained
users can injure themselves
with this machine. Restrict
access to machine when
you are away, especially if
it is installed where chil-
dren are present.
36"
18
1
/
2
"
Figure 6. Working clearances.
NEVER clean with gasoline
or other petroleum-
based solvents. Most have
low flash points, which
make them extremely
flammable. A risk of
explosion and burning
exists if these products
are used. Serious personal
injury may occur if this
warning is ignored!
ALWAYS work in well-
ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
Figure 7. Main parts needing cleaning.
Table
Hole
Bushing
-14-
Model W1833 (For Machines Mfd. Since 11/14)
SETUP
Assembly
This machine and its components are heavy and may
be awkward to lift. Use safe lifting methods or get
help lifting heavy parts to avoid injuries.
Assembly consists of mounting the fence, installing the
work lever, extension wings, flip stops, and drill bit.
We recommend installing the Model W1833 in a stable
location where wood chips and sawdust will fall through
the machine body, preventing the accumulation of debris
inside the machine.
To assemble the Model W1833, do these steps:
1. Place the machine body on its side to make it easier
to install the components in the following steps.
2.
Attach the L-brackets to the table using (2) lock
levers,
5
⁄16" flat washers, and
5
⁄16"-18 x
5
⁄8" carriage
bolts, as shown in
Figure 8.
3.
Insert (1) M6-1 x 12 hex bolt and 6mm flat washer
into each L-bracket and thread (1) M6-1 T-nut onto
each bolt (see
Figure 9). Do not fully tighten the
T-nuts.
Items Needed Qty
Safety Glasses ...................................................1
Hex Wrench 3mm
...............................................1
Hex Wrench 5mm
...............................................1
Open-End Wrench 10mm.......................................1
Open-End Wrench 12mm.......................................1
Open-End Wrenches 14mm
....................................2
Figure 9. T-nuts, hex bolts, and washers
installed onto L-brackets.
x 2
Figure 8. L-brackets installed.
x 2
Lock Lever
L-Bracket
Before beginning the assembly process, refer to Items
Needed for Setup
and gather everything you need.
Ensure all parts have been properly cleaned of the
heavy-duty rust-preventative applied at the factory, if
applicable. Be sure to complete all steps in the assembly
procedure prior to performing the Test Run.
-15-
Model W1833 (For Machines Mfd. Since 11/14)
SETUP
4. Slide the fence onto the T-nuts (see Figure 10).
Figure 10. Fence installed onto T-nuts.
5.
Install the lever assembly onto the table with (4)
M6-1 x 12 cap screws and 6mm lock washers, as
shown in
Figure 11.
Figure 11. Installing lever assembly onto
table.
6.
Insert the pre-installed
1
⁄4"-20 x 1
3
⁄4" hex bolt with a
1
⁄4" flat washer through the work lever bracket and
linkage, and secure with (1)
1
⁄4" flat washer and (1)
1
⁄4"-20 lock nut (see Figure 12).
Table
Lever
Assembly
Figure 12. Lever and linkage joined (view
inside machine body).
x 4
Fence
Linkage
Work Lever
Bracket
x 1
x 1
-16-
Model W1833 (For Machines Mfd. Since 11/14)
SETUP
7. Place the machine in an upright position.
8.
Center the fence and position it against the lever
bracket, as shown in Figure 13, then tighten the hex
bolts on the L-brackets.
Note: Moving the fence against the lever bracket
will provide additional room for installing the drill
bit later.
9.
Slide (2) M6-1 T-nuts into the groove in the top of
the fence, then secure the flip stops with (2) M6-1 x
12 cap screws (see
Figure 14).
10.
Loosen the set screw shown in Figure 15, and slide
the bushing out of the table.
11.
Slide the bushing onto the drill bit shank. Insert
the drill bit with bushing into the hole, as shown in
Figure 15.
Tip: Be patient as you maneuver the drill bit and
bushing around the collet. It may take several
attempts to find the correct angle to install them.
Position the work lever behind the machine as far as
possible to increase the distance between the collet
and the hole in the table.
Figure 15. Sliding bushing and drill bit into
table hole.
Figure 14. Flip stops installed.
Groove
Figure 13. Fence against bracket.
Fence
Lever Bracket
Flip Stops
Cap
Screw
Bushing
Set Screw
Bit
-17-
Model W1833 (For Machines Mfd. Since 11/14)
SETUP
12. Slide the pointed end of the bushing into the forward
groove (see Figure 16).
13.
Use a straightedge to verify that the bushing is flush
with the table, then tighten the set screw.
Figure 16. Verifying bushing is flush with
table top.
14
. Loosen the collet, slide the drill bit shank into the
collet, then re-tighten it (see Figure 17).
Figure 17. Securing bit in collet.
Groove
Drill Bit
Collet
Set Screw
x 2
15.
Secure each extension wing to the machine body
with (2) M6-1 x 8 cap screws and (2)
1
⁄4" flat washers
(see
Figure 18). Do not fully tighten the cap screws.
Figure 18. Left extension wing installed.
-18-
Model W1833 (For Machines Mfd. Since 11/14)
SETUP
16. Install the sheet metal table (see Figure 19).
17.
Install the handle onto the work lever with a
3
⁄8"-16
hex nut. The assembled machine should look similar
to
Figure 19.
Figure 19. Assembled pocket hole
machine.
18.
Use a straightedge, as shown in Figure 20, to align
the sheet metal table and wings with each other,
then tighten the cap screws when flush and level.
Figure 20. Verifying wings and table are
level.
Table
19. Raise the work lever all the way up and behind
the table, then measure the distance between the
table and hold down clamp foot shown in
Figure
21. The distance should be about 1
3
⁄4", which will
accomodate workpieces up to 1
1
⁄2" thick.
— If the distance is more or less, remove the bolt
and lock nut that secure the hold down clamp.
Reposition the clamp, and mesh its teeth with
the clamp gear, then re-install the bolt. Once the
table-to-foot distance is correct, re-install the
lock nut.
The machine is now ready for the Test Run.
Figure 21. Correct distance between foot
and table.
1
3
⁄4"
Bolt
Foot
Clamp
Gear
Lock Nut
Hold Down
Clamp
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Woodstock Pocket Hole Machine W1833 Owner's manual
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- Owner's manual
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