American Hearth Porcelain Liner for Boulevard Direct-Vent 36 & 48 Owner's manual

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36468-1-0819 Page 1Empire Comfort Systems Inc. • Belleville, IL
INSTALLATION INSTRUCTIONS
FOR USE ON: DVLL(36,48)BP SERIES FIREPLACES ONLY
INSTRUCTIONS MUST BE LEFT WITH THE OWNER FOR FUTURE REFERENCE AFTER INSTALLATION.
CARTON CONTENTS:
• Rear Porcelain Panel
• Left Side Porcelain Panel
• Right Side Porcelain Panel
• Screw Package
• Side Retainer Bracket
(Qty. 2)
TOOLS NEEDED:
• Gloves
• Eye Protection
• 5/16 Inch Hex Driver
PREPARATION
CAUTION
Sharp edges! To avoid injury, wear safety gloves to
install liner.
1. Refertothereplaceinstallationmanualforremoval
oftheBarrierandGlassDoorassembliespriorto
installationoftheporcelainlinerkit.
2.
Removedecorativemediafromhearthandburnercover.
3. Carefullyunpacktheporcelainliners,verifythatall
componentsareincluded,andinspectforhidden
damage,priortoinstallation.
4. RemovethefrontLightCoverbyliftingitupandout,
then set it aside.
5. Ifinstalled,removepaintedlinersfromthereplace.
Removethescrewretainingtherightsidepanelwitha
5/16-inchnutdrive,andremovethepanel.Repeatthe
processfortheleftsidepanel.See Figure 5 for screw
location.
6. Removethetwoscrewsthatretaintherearlinerpanel
andthenremovethepanel.See Figure 3 for screw
locations.
INSTALLATION
1. ChecktheRearLinerPaneltomakesureitisnot
bowed.NOTE:Thebottomedgehaseighttabsthat
mustbeinastraightlinetomatchupwiththeslots
attherearoftherebox.Checktomakesurethe
insulationonthebackofthepanelremainsinplace
beforeinstallation.
2. InstalltheRearPanelbyaligningtheeighttabsonthe
bottomedgewiththeeightslotsinthebackrearofthe
rebox.NOTE:Theeightslotsarelocatedbehindthe
burnercoverplate.See Figure 1.
SLOTS
TABS
Figure 1
DVLL(36,48)BP SERIES FIREPLACE kITS
DVP36LPkR-1 Porcelain Panel kit DVP48LkR-1 Porcelain Panel kit
36468-1-0819Page 2 Empire Comfort Systems Inc. • Belleville, IL
3. Once the tabs are inserted into the slots, rotate the
Rear Panel upward against the back of the rebox.
See Figure 2. Re-install the two previously removed
screws(step6inPreparationsection)throughthetop
tabsoftheRearPaneltosecure. See Figure 3.
Figure 2
Figure 3
4. Check to make sure the insulation is secured to the
backpriortoinstallingtheRightSidePanel.Placethe
RightSidePanelsothetworeartabsalignwiththetwo
slots at the right end of the Rear Panel. See Figure 4.
Figure 4
36468-1-0819 Page 3Empire Comfort Systems Inc. • Belleville, IL
5. Hold the front of the panel against the side retainer
bracket,then,shiftthesidepanelrewardtoengagethe
rear tabs and slots.At the same time, hook the front
angeofthesidepaneloverthesideretainerbracket.
See Figures 5 and 6.
Figure 5
6. Oncethepanelisproperlypositioned,installone5/16
X½inchscrewthroughthetopextendedtabintothe
pilotholelocatedatthetoprightcorneroftheRearliner
paneltosecure.See Figure 6.
TOP VIEW:
FRONT OF SIDE
LINER ENGAGING
THE RETAINER
BRACKET
Figure 6
7. Check to make sure the insulation is secured to the
backpriortoinstallingtheLeftSidePanel.Toinstallthe
LeftSidePanel,place the itsothatthetworear tabs
align with the two slots at the left end of the Rear Panel.
Hold the front of the panel against the side retainer
bracket,thenshiftthesidepanelrewardtoengagethe
rear tabs and slots.At the same time, hook the front
angeofthesidepaneloverthesideretainerbracket.
Oncethepanelisproperlypositioned,securewithone
5/16X½inchscrewthroughthetopextendedtabinto
thepilotholelocatedatthetopleftcorneroftheRear
Panel. See Figure 7.
Figure 7
8. Check to see that all exposed insulation is tucked
behind the side panels. If necessary, trim away the
excessinsulationaway,usingautilityknife.
9. ReplacetheLightCover.
10. Adddecorativemediaasdesired.
11. ReplaceGlassDoorandBarrierassemblies.
36468-1-0819Page 4
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INDEX
NUMBER
PART NUMBER
DESCRIPTION
QUANTITY
SUPPLIED
DVP36LPkR DVP48LkR
1 40500BL 36421BL Panel,RearLiner 1
2 36422BL 36422BL Panel,LeftLiner 1
3 36423BL 36423BL Panel,RightLiner 1
4 35632 35632 Bracket,SidePanel 2
5 R2737 R2737 Screw,#10x1/2in 6
N/S R11285 (2) R11286 (3) Insulation-RearPanel 3
N/S R11970 R11970 Insulation-SidePanel 2
N/S - Not Shown
www.empirecomfort.com
Empire Comfort Systems Inc.
Belleville, IL
Ifyouhaveageneralquestion
aboutourproducts,pleasee-mail
usatinfo@empirecomfort.com.
Ifyouhaveaserviceorrepair
question,pleasecontactyourdealer.
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