Wacker Neuson RD11A User manual

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User manual

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Roller
RD 11
OPERATOR’S MANUAL
0155952en 005
0806
0155952EN
RD 11 /... Table of Contents
wc_bo0155952enTOC.fm 1
1. Foreword 4
2. Safety Information 5
2.1 Operating Safety .................................................................................. 6
2.2 Operator Safety While Using Internal Combustion Engines ................. 7
2.3 Service Safety ...................................................................................... 8
2.4 Label Locations .................................................................................... 9
2.5 Safety Labels ...................................................................................... 10
2.6 Operating Labels ................................................................................ 11
3. Technical Data 15
3.1 Engine ................................................................................................ 15
3.2 Roller .................................................................................................. 16
3.3 Lubrication .......................................................................................... 17
3.4 Dimensions ......................................................................................... 18
3.5 Sound and Vibration Measurements .................................................. 19
4. Operation 20
4.1 Operation and Service Locations ....................................................... 20
4.2 Application .......................................................................................... 22
4.3 Recommended Fuel ........................................................................... 22
4.4 Before Starting ................................................................................... 22
4.5 Starting (RD11A / RD11V) ................................................................. 23
4.6 Stopping/Parking (RD11A / RD11V) .................................................. 24
4.7 Direction and Speed (RD11A / RD11V) ............................................. 25
4.8 Braking Machine (RD11A / RD11V) ................................................... 25
4.9 Starting (RD11AEC) ........................................................................... 26
4.10 Stopping/Parking (RD11AEC) ............................................................ 27
4.11 Direction and Speed (RD11AEC) ....................................................... 28
4.12 Braking Machine (RD11AEC) ............................................................. 29
4.13 Vibration (RD11A / RD11V) ................................................................ 30
4.14 Vibration (RD11AEC) ......................................................................... 31
4.15 Watering System ................................................................................ 32
4.16 Articulation Joint Lockarm .................................................................. 32
4.17 Adding Ballast to Rear Drum .............................................................. 33
Table of Contents RD 11 /...
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4.18 Roll Over Protection Structure (ROPS) ...............................................34
4.19 Hour Meter / Tachometer ....................................................................35
4.20 Operation on Slopes ............................................................................36
4.21 Hood Prop Bar .....................................................................................37
4.22 Battery Disconnect (RD11AEC) ..........................................................37
4.23 Operator Presence System .................................................................38
5. Maintenance 39
5.1 Engine Maintenance ............................................................................39
5.2 Maintenance Schedule ........................................................................40
5.3 Fuel Filter ............................................................................................41
5.4 Engine Oil Drain ..................................................................................41
5.5 Engine Oil ............................................................................................42
5.6 Oil Filter (Honda) .................................................................................43
5.7 Oil Filter (Vanguard) ............................................................................43
5.8 Spark Plug ...........................................................................................44
5.9 Air Cleaner (Honda) ............................................................................45
5.10 Air Cleaner (Vanguard) .......................................................................46
5.11 Carburetor (Vanguard) ........................................................................47
5.12 Scraper Bars .......................................................................................48
5.13 Grease Fittings ....................................................................................49
5.14 Hydraulic System Cleanliness .............................................................50
5.15 Hydraulic Oil Requirements .................................................................51
5.16 Hydraulic Oil Level ..............................................................................52
5.17 Suction Filter .......................................................................................52
5.18 Changing Hydraulic Oil & Filter ...........................................................53
5.19 Bleeding the Hydraulic System ...........................................................54
5.20 Adjusting the Drive Control Cable .......................................................55
5.21 Parking Brake Adjustment (RD11A / RD11V) .....................................56
5.22 Throttle Solenoid Adjustment ..............................................................57
5.23 Lifting Machine ....................................................................................58
5.24 Transporting Machine ..........................................................................59
5.25 Storage ................................................................................................59
5.26 Towing (RD11A / RD11V) ...................................................................60
5.27 Towing (RD11AEC) .............................................................................61
5.28 Hydraulic Schematic—RD 11A and RD 11V (parallel drive) ...............62
5.29 Hydraulic Components—RD 11A and RD 11V (parallel drive) ...........63
5.30 Hydraulic Schematic—RD 11A, RD 11V (revisions 103–134) ............64
5.31 Hydraulic Components—RD 11A, RD 11V (revisions 103–134) .........65
5.32 Hydraulic Schematic—RD 11A, RD 11V (revisions > 134) .................66
RD 11 /... Table of Contents
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5.33 Hydraulic Components—RD 11A, RD 11V (revisions > 134) ............. 67
5.34 Hydraulic Schematic—RD 11AEC ..................................................... 68
5.35 Hydraulic Components—RD 11AEC .................................................. 69
5.36 RD 11A Electrical Schematic (revisions 100–118) ............................. 70
5.37 RD 11A Electrical Components (revisions 100–118) ......................... 71
5.38 RD 11A Electrical Schematic (revisions 119–123) ............................. 72
5.39 RD 11A Electrical Components (revisions 119–123) ......................... 73
5.40 RD 11A Electrical Schematic (revisions 124–141) ............................. 74
5.41 RD 11A Electrical Components (revisions 124–141) ......................... 75
5.42 RD 11A Electrical Schematic (revisions > 141) .................................. 76
5.43 RD 11A Electrical Components (revisions > 141) .............................. 77
5.44 RD 11V Electrical Schematic (revisions 100–118) ............................. 78
5.45 RD 11V Electrical Components (revisions 100–118) ......................... 79
5.46 RD 11V Electrical Schematic (revisions 119–138) ............................ 80
5.47 RD 11V Electrical Components (revisions 119–138) ......................... 81
5.48 RD 11V Electrical Schematic (revisions 139–142) ............................. 82
5.49 RD 11V Electrical Components (revisions 139–142) ......................... 83
5.50 RD 11V Electrical Schematic (revisions > 142) .................................. 84
5.51 RD 11V Electrical Components (revisions > 142) .............................. 85
5.52 RD 11AEC Electrical Schematic (revisions 100–111) ........................ 86
5.53 RD 11AEC Electrical Components (revisions 100–111) ................... 87
5.54 RD 11AEC Electrical Schematic (revisions 112–125) ........................ 88
5.55 RD 11AEC Electrical Components (revisions 112–125) .................... 89
5.56 RD 11AEC Electrical Schematic (revisions > 125) ............................. 90
5.57 RD 11AEC Electrical Components (revisions > 125) ......................... 91
Foreword
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CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle
components, contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive
harm.
1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2006 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
WARNING
RD 11 /... Safety Information
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2. Safety Information
This manual contains DANGER, WARNING, CAUTION, and NOTE
callouts which must be followed to reduce the possibility of personal
injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
CAUTION: Used without the safety alert symbol, CAUTION indicates
a potentially hazardous situation which, if not avoided, may result in
property damage.
Note: Contains additional information important to a procedure.
DANGER
WARNING
CAUTION
Safety Information RD 11 /...
wc_si000013gb.fm 6
2.1 Operating Safety
Familiarity and proper training are required for the safe operation of
equipment. Equipment operated improperly or by untrained personnel
can be dangerous. Read the operating instructions contained in both
this manual and the engine manual and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the equipment before
being allowed to operate the machine.
2.1.1 ALWAYS disengage and stow the locking bar for the articulated
steering joint before operating the machine. The machine cannot be
steered when the locking bar is engaged.
2.1.2 ALWAYS check that all controls are functioning properly immediately
after start-up! DO NOT operate the machine unless all controls operate
correctly.
2.1.3 ALWAYS remain aware of changing positions and the movement of
other equipment and personnel on the job site.
2.1.4 ALWAYS remain seated at all times while operating the machine.
2.1.5 ALWAYS remain aware of changing surface conditions and use extra
care when operating over uneven ground, on hills, or over soft or
coarse material. The machine could shift or slide unexpectedly.
2.1.6 ALWAYS use caution when operating near the edges of pits, trenches
or platforms. Check to be sure that the ground surface is stable enough
to support the weight of the machine with the operator and that there
is no danger of the roller sliding, falling, or tipping.
2.1.7 ALWAYS wear protective clothing appropriate to the job site when
operating equipment.
2.1.8 ALWAYS keep hands, feet, and loose clothing away from moving parts
of the machine.
2.1.9 ALWAYS read, understand, and follow procedures in the Operator’s
Manual before attempting to operate the equipment.
2.1.10 ALWAYS store the equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the reach of
children.
2.1.11 ALWAYS operate the machine with all safety devices and guards in
place and in working order.
2.1.12 NEVER allow anyone to operate this equipment without proper
training. People operating this equipment must be familiar with the
risks and hazards associated with it.
2.1.13 NEVER touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
WARNING
RD 11 /... Safety Information
wc_si000013gb.fm 7
2.1.14 NEVER use accessories or attachments that are not recommended by
Wacker. Damage to equipment and injury to the user may result.
2.1.15 NEVER leave machine running unattended.
2.1.16 NEVER operate the machine with the fuel cap loose or missing.
2.2 Operator Safety While Using Internal Combustion Engines
Internal combustion engines present special hazards during operation
and fueling. Read and follow the warning instructions in the engine
owner’s manual and the safety guidelines below. Failure to follow the
warnings and safety guidelines could result in severe injury or death.
2.2.1 DO NOT smoke while operating the machine.
2.2.2 DO NOT smoke when refueling the engine.
2.2.3 DO NOT refuel a hot or running engine.
2.2.4 DO NOT refuel the engine near an open flame.
2.2.5 DO NOT spill fuel when refueling the engine.
2.2.6 DO NOT run the engine near open flames.
2.2.7 DO NOT run the machine indoors or in an enclosed area such as a
deep trench unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from the engine
contains poisonous carbon monoxide gas; exposure to carbon
monoxide can cause loss of consciousness and may lead to death.
2.2.8 ALWAYS refill the fuel tank in a well-ventilated area.
2.2.9 ALWAYS replace the fuel tank cap after refueling.
2.2.10 ALWAYS keep the area around a hot exhaust pipe free of debris to
reduce the chance of an accidental fire.
DANGER
Safety Information RD 11 /...
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2.3 Service Safety
Poorly maintained equipment can become a safety hazard! In order
for the equipment to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
2.3.1 DO NOT attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
2.3.2 DO NOT crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
2.3.3 DO NOT test for spark on gasoline-powered engines if the engine is
flooded or the smell of gasoline is present. A stray spark could ignite
the fumes.
2.3.4 DO NOT use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
2.3.5 DO NOT modify the equipment without the express written approval of
the manufacturer.
2.3.6 ALWAYS check all external fasteners at regular intervals.
2.3.7 ALWAYS keep the area around the muffler free of debris such as
leaves, paper, cartons, etc. A hot muffler could ignite the debris and
start a fire.
2.3.8 ALWAYS replace worn or damaged components with spare parts
designed and recommended by Wacker Corporation.
2.3.9 ALWAYS disconnect the spark plug on machines equipped with
gasoline engines, before servicing, to avoid accidental start-up.
2.3.10 ALWAYS keep the machine clean and labels legible. Replace all
missing and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
2.3.11 ALWAYS switch off the power supply at the battery disconnect before
adjusting or maintaining the electrical equipment.
2.3.12 ALWAYS do Periodic Maintenance as recommended in the Operator’s
Manual.
WARNING
RD 11 /... Safety Information
wc_si000013gb.fm 9
2.4 Label Locations
Y
W
X
V
U
Safety Information RD 11 /...
wc_si000013gb.fm 10
2.5 Safety Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
Ref. Label Meaning
A DANGER!
Engines emit carbon monoxide; operate
only in well-ventilated area. Read the
Operator’s Manual.
No sparks, flames, or burning objects
near the machine. Shut off the engine
before refueling.
B DANGER!
Before fueling, stop the engine. No
sparks, flames, or burning objects near
the machine.
C WARNING!
Hot surface!
D WARNING!
Read and understand the supplied Oper-
ator’s Manual before operating this
machine. Failure to do so increases the
risk of injury to yourself or others.
E CAUTION!
Read and understand the supplied Oper-
ator’s Manuals before operating this
machine. Failure to do so increases the
risk of injury to yourself or others.
F WARNING!
To prevent hearing loss, wear hearing
protection when operating this machine.
RD 11 /... Safety Information
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2.6 Operating Labels
G WARNING!
Always wear seat belt when operating
roller.
H CAUTION!
Lifting point
I WARNING!
Pinch point
Ref. Label Meaning
J Tie-down point
K Hydraulic oil drain
L Hydraulic oil reservoir fill tube
M Hydraulic oil reservoir level
Ref. Label Meaning
Safety Information RD 11 /...
wc_si000013gb.fm 12
N Water level
O Gas level
P Torque battery hold-down nuts to 3.5 Nm
(2.5 ft.lbs.) max.
Q Grease points: Inspect and lubricate
every 100 hours of operation.
R Water control valve
S Guaranteed sound power level in dB(A)
Ref. Label Meaning
RD 11 /... Safety Information
wc_si000013gb.fm 13
T A nameplate listing the model number,
item number, revision number, and serial
number is attached to each unit. Please
record the information found on this plate
so it will be available should the name-
plate become lost or damaged. When
ordering parts or requesting service infor-
mation, you will always be asked to spec-
ify the model number, item number,
revision number, and serial number of the
unit.
U Variable speed throttle
V Variable choke
W Variable direction control
X Vibration control
Y Key switch, engine start:
Off
On
Start
Ref. Label Meaning
Safety Information RD 11 /...
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This machine may be covered by one or
more patents.
Ref. Label Meaning
RD 11 /... Technical Data
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3. Technical Data
3.1 Engine
Item No.
RD 11A
0007693
RD 11AEC
0007695
RD 11V
0007694
Engine
Engine Type 4-stroke, 2 cylinder, air cooled
Engine Make Honda Honda
Briggs & Stratton
Engine Model GX 610 QDF Vanguard
350447
Rated Power
kW (Hp)
13.4 (18)
Displacement
cm³ (in³)
614 (37.5) 570 (34.7)
Spark Plug
(NGK) BPR6ES / (NGK) BPR6ES
High Heat
Champion
RC12YC
Electrode Gap
mm (in)
0.71–0.79 (0.028–0.031) 0.76 (0.030)
Engine Speed—full load
rpm
3200
1800
Engine Speed—idle
rpm
Valve Clearance (cold)
intake:
exhaust:
mm (in.)
0.10–0.16 (0.004–0.006)
0.10–0.16 (0.004–0.006)
Battery
V
12 VDC
Air Cleaner
type
Dual Element
Fuel
type
Regular Unleaded Gasoline
Fuel Tank Capacity
l (gal.)
24 (6.3)
Fuel Consumption
l (gal.)/hr.
4.6 (1.2)
Technical Data RD 11 /...
wc_td000022gb.fm 16
3.2 Roller
Item No.
RD 11A
0007693
RD 11AEC
0007695
RD 11V
0007694
Roller
Dry Weight 925 (2040) 1067 (2353) 925 (2040)
Curb Clearance:
Right
Left
mm (in.)
470 (18.4)
205 (8.1)
390 (15.4)
210 (8.7)
470 (18.4)
205 (8.1)
Water Tank Capacity
l (gal.)
151 (40)
Outside Turning Radius
m (ft.)
2.8 (9.2)
Forward / Reverse
Speed
m (ft.) /
min.
0–126 (0–414)
Gradeability 27% (12°)
Vibration Frequency
Hz (vpm)
65 (3900)
RD 11 /... Technical Data
wc_td000022gb.fm 17
3.3 Lubrication
Item No. RD 11A
0007693
RD 11AEC
0007695
RD 11V
0007694
Lubrication
Engine Lubrication
type
l (pt.)
SAE 10W30 Class SG, SF,or SE rated
1.6 (3.5)
Hydraulic System
type
l (gal)
Premium grade, Anti-wear hydraulic fluid 10W30
21.6 (5.7)
Exciter
type Wheel Bearing Grease Filmite EMB
Rear Drum Drive
Bearing
type
qty.
Shell Alvania RL2 Grease (1 grease fitting)
2–3 shots with hand-held grease gun
Front Drum Drive
Bearing
type Sealed Bearings—No lubrication required
Articulated Joint
type
qty.
Shell Alvania RL2 Grease (1 grease fitting)
2–3 shots with hand-held grease gun
Technical Data RD 11 /...
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3.4 Dimensions
wc_gr000213
1530 mm
(60 in.)
560 mm
(22 in.)
2210 mm
(87 in.)
1127 mm
(44 in.)
2100 mm
(83 in.)
1025 mm
(40 in.)
900 mm
(35 in.)
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Wacker Neuson RD11A User manual

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User manual
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