Wacker Neuson RD11A User manual

www.wackergroup.com

Roller

RD 11

OPERATOR’S MANUAL

0155952en 005

0806

0155952EN

RD 11 /... Table of Contents

wc_bo0155952enTOC.fm 1

1. Foreword 4

2. Safety Information 5

2.1 Operating Safety .................................................................................. 6

2.2 Operator Safety While Using Internal Combustion Engines ................. 7

2.3 Service Safety ...................................................................................... 8

2.4 Label Locations .................................................................................... 9

2.5 Safety Labels ...................................................................................... 10

2.6 Operating Labels ................................................................................ 11

3. Technical Data 15

3.1 Engine ................................................................................................ 15

3.2 Roller .................................................................................................. 16

3.3 Lubrication .......................................................................................... 17

3.4 Dimensions ......................................................................................... 18

3.5 Sound and Vibration Measurements .................................................. 19

4. Operation 20

4.1 Operation and Service Locations ....................................................... 20

4.2 Application .......................................................................................... 22

4.3 Recommended Fuel ........................................................................... 22

4.4 Before Starting ................................................................................... 22

4.5 Starting (RD11A / RD11V) ................................................................. 23

4.6 Stopping/Parking (RD11A / RD11V) .................................................. 24

4.7 Direction and Speed (RD11A / RD11V) ............................................. 25

4.8 Braking Machine (RD11A / RD11V) ................................................... 25

4.9 Starting (RD11AEC) ........................................................................... 26

4.10 Stopping/Parking (RD11AEC) ............................................................ 27

4.11 Direction and Speed (RD11AEC) ....................................................... 28

4.12 Braking Machine (RD11AEC) ............................................................. 29

4.13 Vibration (RD11A / RD11V) ................................................................ 30

4.14 Vibration (RD11AEC) ......................................................................... 31

4.15 Watering System ................................................................................ 32

4.16 Articulation Joint Lockarm .................................................................. 32

4.17 Adding Ballast to Rear Drum .............................................................. 33

Table of Contents RD 11 /...

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4.18 Roll Over Protection Structure (ROPS) ...............................................34

4.19 Hour Meter / Tachometer ....................................................................35

4.20 Operation on Slopes ............................................................................36

4.21 Hood Prop Bar .....................................................................................37

4.22 Battery Disconnect (RD11AEC) ..........................................................37

4.23 Operator Presence System .................................................................38

5. Maintenance 39

5.1 Engine Maintenance ............................................................................39

5.2 Maintenance Schedule ........................................................................40

5.3 Fuel Filter ............................................................................................41

5.4 Engine Oil Drain ..................................................................................41

5.5 Engine Oil ............................................................................................42

5.6 Oil Filter (Honda) .................................................................................43

5.7 Oil Filter (Vanguard) ............................................................................43

5.8 Spark Plug ...........................................................................................44

5.9 Air Cleaner (Honda) ............................................................................45

5.10 Air Cleaner (Vanguard) .......................................................................46

5.11 Carburetor (Vanguard) ........................................................................47

5.12 Scraper Bars .......................................................................................48

5.13 Grease Fittings ....................................................................................49

5.14 Hydraulic System Cleanliness .............................................................50

5.15 Hydraulic Oil Requirements .................................................................51

5.16 Hydraulic Oil Level ..............................................................................52

5.17 Suction Filter .......................................................................................52

5.18 Changing Hydraulic Oil & Filter ...........................................................53

5.19 Bleeding the Hydraulic System ...........................................................54

5.20 Adjusting the Drive Control Cable .......................................................55

5.21 Parking Brake Adjustment (RD11A / RD11V) .....................................56

5.22 Throttle Solenoid Adjustment ..............................................................57

5.23 Lifting Machine ....................................................................................58

5.24 Transporting Machine ..........................................................................59

5.25 Storage ................................................................................................59

5.26 Towing (RD11A / RD11V) ...................................................................60

5.27 Towing (RD11AEC) .............................................................................61

5.28 Hydraulic Schematic—RD 11A and RD 11V (parallel drive) ...............62

5.29 Hydraulic Components—RD 11A and RD 11V (parallel drive) ...........63

5.30 Hydraulic Schematic—RD 11A, RD 11V (revisions 103–134) ............64

5.31 Hydraulic Components—RD 11A, RD 11V (revisions 103–134) .........65

5.32 Hydraulic Schematic—RD 11A, RD 11V (revisions > 134) .................66

RD 11 /... Table of Contents

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5.33 Hydraulic Components—RD 11A, RD 11V (revisions > 134) ............. 67

5.34 Hydraulic Schematic—RD 11AEC ..................................................... 68

5.35 Hydraulic Components—RD 11AEC .................................................. 69

5.36 RD 11A Electrical Schematic (revisions 100–118) ............................. 70

5.37 RD 11A Electrical Components (revisions 100–118) ......................... 71

5.38 RD 11A Electrical Schematic (revisions 119–123) ............................. 72

5.39 RD 11A Electrical Components (revisions 119–123) ......................... 73

5.40 RD 11A Electrical Schematic (revisions 124–141) ............................. 74

5.41 RD 11A Electrical Components (revisions 124–141) ......................... 75

5.42 RD 11A Electrical Schematic (revisions > 141) .................................. 76

5.43 RD 11A Electrical Components (revisions > 141) .............................. 77

5.44 RD 11V Electrical Schematic (revisions 100–118) ............................. 78

5.45 RD 11V Electrical Components (revisions 100–118) ......................... 79

5.46 RD 11V Electrical Schematic (revisions 119–138) ............................ 80

5.47 RD 11V Electrical Components (revisions 119–138) ......................... 81

5.48 RD 11V Electrical Schematic (revisions 139–142) ............................. 82

5.49 RD 11V Electrical Components (revisions 139–142) ......................... 83

5.50 RD 11V Electrical Schematic (revisions > 142) .................................. 84

5.51 RD 11V Electrical Components (revisions > 142) .............................. 85

5.52 RD 11AEC Electrical Schematic (revisions 100–111) ........................ 86

5.53 RD 11AEC Electrical Components (revisions 100–111) ................... 87

5.54 RD 11AEC Electrical Schematic (revisions 112–125) ........................ 88

5.55 RD 11AEC Electrical Components (revisions 112–125) .................... 89

5.56 RD 11AEC Electrical Schematic (revisions > 125) ............................. 90

5.57 RD 11AEC Electrical Components (revisions > 125) ......................... 91

Foreword

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CALIFORNIA

Proposition 65 Warning:

Engine exhaust, some of its constituents, and certain vehicle

components, contain or emit chemicals known to the State of

California to cause cancer and birth defects or other reproductive

harm.

1. Foreword

This manual provides information and procedures to safely operate

and maintain this Wacker model. For your own safety and protection

from injury, carefully read, understand and observe the safety

instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this

manual or need an additional copy, please contact Wacker

Corporation. This machine is built with user safety in mind; however,

it can present hazards if improperly operated and serviced. Follow

operating instructions carefully! If you have questions about operating

or servicing this equipment, please contact Wacker Corporation.

The information contained in this manual was based on machines in

production at the time of publication. Wacker Corporation reserves the

right to change any portion of this information without notice.

All rights, especially copying and distribution rights, are reserved.

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express written permission from Wacker Corporation.

Any type of reproduction or distribution not authorized by Wacker

Corporation represents an infringement of valid copyrights and will be

prosecuted. We expressly reserve the right to make technical

modifications, even without due notice, which aim at improving our

machines or their safety standards.

WARNING

RD 11 /... Safety Information

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2. Safety Information

This manual contains DANGER, WARNING, CAUTION, and NOTE

callouts which must be followed to reduce the possibility of personal

injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

CAUTION: Used without the safety alert symbol, CAUTION indicates

a potentially hazardous situation which, if not avoided, may result in

property damage.

Note: Contains additional information important to a procedure.

DANGER

WARNING

CAUTION

Safety Information RD 11 /...

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2.1 Operating Safety

Familiarity and proper training are required for the safe operation of

equipment. Equipment operated improperly or by untrained personnel

can be dangerous. Read the operating instructions contained in both

this manual and the engine manual and familiarize yourself with the

location and proper use of all controls. Inexperienced operators should

receive instruction from someone familiar with the equipment before

being allowed to operate the machine.

2.1.1 ALWAYS disengage and stow the locking bar for the articulated

steering joint before operating the machine. The machine cannot be

steered when the locking bar is engaged.

2.1.2 ALWAYS check that all controls are functioning properly immediately

after start-up! DO NOT operate the machine unless all controls operate

correctly.

2.1.3 ALWAYS remain aware of changing positions and the movement of

other equipment and personnel on the job site.

2.1.4 ALWAYS remain seated at all times while operating the machine.

2.1.5 ALWAYS remain aware of changing surface conditions and use extra

care when operating over uneven ground, on hills, or over soft or

coarse material. The machine could shift or slide unexpectedly.

2.1.6 ALWAYS use caution when operating near the edges of pits, trenches

or platforms. Check to be sure that the ground surface is stable enough

to support the weight of the machine with the operator and that there

is no danger of the roller sliding, falling, or tipping.

2.1.7 ALWAYS wear protective clothing appropriate to the job site when

operating equipment.

2.1.8 ALWAYS keep hands, feet, and loose clothing away from moving parts

of the machine.

2.1.9 ALWAYS read, understand, and follow procedures in the Operator’s

Manual before attempting to operate the equipment.

2.1.10 ALWAYS store the equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the reach of

children.

2.1.11 ALWAYS operate the machine with all safety devices and guards in

place and in working order.

2.1.12 NEVER allow anyone to operate this equipment without proper

training. People operating this equipment must be familiar with the

risks and hazards associated with it.

2.1.13 NEVER touch the engine or muffler while the engine is on or

immediately after it has been turned off. These areas get hot and may

cause burns.

WARNING

RD 11 /... Safety Information

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2.1.14 NEVER use accessories or attachments that are not recommended by

Wacker. Damage to equipment and injury to the user may result.

2.1.15 NEVER leave machine running unattended.

2.1.16 NEVER operate the machine with the fuel cap loose or missing.

2.2 Operator Safety While Using Internal Combustion Engines

Internal combustion engines present special hazards during operation

and fueling. Read and follow the warning instructions in the engine

owner’s manual and the safety guidelines below. Failure to follow the

warnings and safety guidelines could result in severe injury or death.

2.2.1 DO NOT smoke while operating the machine.

2.2.2 DO NOT smoke when refueling the engine.

2.2.3 DO NOT refuel a hot or running engine.

2.2.4 DO NOT refuel the engine near an open flame.

2.2.5 DO NOT spill fuel when refueling the engine.

2.2.6 DO NOT run the engine near open flames.

2.2.7 DO NOT run the machine indoors or in an enclosed area such as a

deep trench unless adequate ventilation, through such items as

exhaust fans or hoses, is provided. Exhaust gas from the engine

contains poisonous carbon monoxide gas; exposure to carbon

monoxide can cause loss of consciousness and may lead to death.

2.2.8 ALWAYS refill the fuel tank in a well-ventilated area.

2.2.9 ALWAYS replace the fuel tank cap after refueling.

2.2.10 ALWAYS keep the area around a hot exhaust pipe free of debris to

reduce the chance of an accidental fire.

DANGER

Safety Information RD 11 /...

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2.3 Service Safety

Poorly maintained equipment can become a safety hazard! In order

for the equipment to operate safely and properly over a long period of

time, periodic maintenance and occasional repairs are necessary.

2.3.1 DO NOT attempt to clean or service the machine while it is running.

Rotating parts can cause severe injury.

2.3.2 DO NOT crank a flooded engine with the spark plug removed on

gasoline-powered engines. Fuel trapped in the cylinder will squirt out

the spark plug opening.

2.3.3 DO NOT test for spark on gasoline-powered engines if the engine is

flooded or the smell of gasoline is present. A stray spark could ignite

the fumes.

2.3.4 DO NOT use gasoline or other types of fuels or flammable solvents to

clean parts, especially in enclosed areas. Fumes from fuels and

solvents can become explosive.

2.3.5 DO NOT modify the equipment without the express written approval of

the manufacturer.

2.3.6 ALWAYS check all external fasteners at regular intervals.

2.3.7 ALWAYS keep the area around the muffler free of debris such as

leaves, paper, cartons, etc. A hot muffler could ignite the debris and

start a fire.

2.3.8 ALWAYS replace worn or damaged components with spare parts

designed and recommended by Wacker Corporation.

2.3.9 ALWAYS disconnect the spark plug on machines equipped with

gasoline engines, before servicing, to avoid accidental start-up.

2.3.10 ALWAYS keep the machine clean and labels legible. Replace all

missing and hard-to-read labels. Labels provide important operating

instructions and warn of dangers and hazards.

2.3.11 ALWAYS switch off the power supply at the battery disconnect before

adjusting or maintaining the electrical equipment.

2.3.12 ALWAYS do Periodic Maintenance as recommended in the Operator’s

Manual.

WARNING

RD 11 /... Safety Information

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2.4 Label Locations

Y

W

X

V

U

Safety Information RD 11 /...

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2.5 Safety Labels

Wacker machines use international pictorial labels where needed.

These labels are described below:

Ref. Label Meaning

A DANGER!

Engines emit carbon monoxide; operate

only in well-ventilated area. Read the

Operator’s Manual.

No sparks, flames, or burning objects

near the machine. Shut off the engine

before refueling.

B DANGER!

Before fueling, stop the engine. No

sparks, flames, or burning objects near

the machine.

C WARNING!

Hot surface!

D WARNING!

Read and understand the supplied Oper-

ator’s Manual before operating this

machine. Failure to do so increases the

risk of injury to yourself or others.

E CAUTION!

Read and understand the supplied Oper-

ator’s Manuals before operating this

machine. Failure to do so increases the

risk of injury to yourself or others.

F WARNING!

To prevent hearing loss, wear hearing

protection when operating this machine.

RD 11 /... Safety Information

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2.6 Operating Labels

G WARNING!

Always wear seat belt when operating

roller.

H CAUTION!

Lifting point

I WARNING!

Pinch point

Ref. Label Meaning

J Tie-down point

K Hydraulic oil drain

L Hydraulic oil reservoir fill tube

M Hydraulic oil reservoir level

Ref. Label Meaning

Safety Information RD 11 /...

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N Water level

O Gas level

P Torque battery hold-down nuts to 3.5 Nm

(2.5 ft.lbs.) max.

Q Grease points: Inspect and lubricate

every 100 hours of operation.

R Water control valve

S Guaranteed sound power level in dB(A)

Ref. Label Meaning

RD 11 /... Safety Information

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T A nameplate listing the model number,

item number, revision number, and serial

number is attached to each unit. Please

record the information found on this plate

so it will be available should the name-

plate become lost or damaged. When

ordering parts or requesting service infor-

mation, you will always be asked to spec-

ify the model number, item number,

revision number, and serial number of the

unit.

U Variable speed throttle

V Variable choke

W Variable direction control

X Vibration control

Y Key switch, engine start:

Off

On

Start

Ref. Label Meaning

Safety Information RD 11 /...

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This machine may be covered by one or

more patents.

Ref. Label Meaning

RD 11 /... Technical Data

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3. Technical Data

3.1 Engine

Item No.

RD 11A

0007693

RD 11AEC

0007695

RD 11V

0007694

Engine

Engine Type 4-stroke, 2 cylinder, air cooled

Engine Make Honda Honda

Briggs & Stratton

Engine Model GX 610 QDF Vanguard

350447

Rated Power

kW (Hp)

13.4 (18)

Displacement

cm³ (in³)

614 (37.5) 570 (34.7)

Spark Plug

(NGK) BPR6ES / (NGK) BPR6ES

High Heat

Champion

RC12YC

Electrode Gap

mm (in)

0.71–0.79 (0.028–0.031) 0.76 (0.030)

Engine Speed—full load

rpm

3200

1800

Engine Speed—idle

rpm

Valve Clearance (cold)

intake:

exhaust:

mm (in.)

0.10–0.16 (0.004–0.006)

Battery

V

12 VDC

Air Cleaner

type

Dual Element

Fuel

type

Regular Unleaded Gasoline

Fuel Tank Capacity

l (gal.)

24 (6.3)

Fuel Consumption

l (gal.)/hr.

4.6 (1.2)

Technical Data RD 11 /...

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3.2 Roller

Item No.

RD 11A

0007693

RD 11AEC

0007695

RD 11V

0007694

Roller

Dry Weight 925 (2040) 1067 (2353) 925 (2040)

Curb Clearance:

Right

Left

mm (in.)

470 (18.4)

205 (8.1)

390 (15.4)

210 (8.7)

470 (18.4)

205 (8.1)

Water Tank Capacity

l (gal.)

151 (40)

Outside Turning Radius

m (ft.)

2.8 (9.2)

Forward / Reverse

Speed

m (ft.) /

min.

0–126 (0–414)

Gradeability 27% (12°)

Vibration Frequency

Hz (vpm)

65 (3900)

RD 11 /... Technical Data

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3.3 Lubrication

Item No. RD 11A

0007693

RD 11AEC

0007695

RD 11V

0007694

Lubrication

Engine Lubrication

type

l (pt.)

SAE 10W30 Class SG, SF,or SE rated

1.6 (3.5)

Hydraulic System

type

l (gal)

Premium grade, Anti-wear hydraulic fluid 10W30

21.6 (5.7)

Exciter

type Wheel Bearing Grease Filmite EMB

Rear Drum Drive

Bearing

type

qty.

Shell Alvania RL2 Grease (1 grease fitting)

2–3 shots with hand-held grease gun

Front Drum Drive

Bearing

type Sealed Bearings—No lubrication required

Articulated Joint

type

qty.

Shell Alvania RL2 Grease (1 grease fitting)

2–3 shots with hand-held grease gun

Technical Data RD 11 /...

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3.4 Dimensions

wc_gr000213

1530 mm

(60 in.)

560 mm

(22 in.)

2210 mm

(87 in.)

1127 mm

(44 in.)

2100 mm

(83 in.)

1025 mm

(40 in.)

900 mm

(35 in.)

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