VAIO VAIO_8 Operating instructions

Brand
VAIO
Model
VAIO_8
Category
Stoves
Type
Operating instructions
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Operating and installation instructions EN
THE NEW VARIETY OF FIRE
Dated: March 2019
VAIO_7 VAIO_8
2
VAIO Operating and installation instructions
1. General information 2 - 3
2. General warranty conditions 3 - 5
3. Drawings 6 - 9
4. Installation manual 10 - 12
5. Installing individual parts 12 - 13
6. Detailed installation instructions 14 - 19
7. Heating instructions – wood 20 - 22
8. General information about lighting the stove 22 - 23
9. Maintenance 24 - 25
10. Operational disruptions 25
11. Declaration of performance 25
12. Commissioning certificate 26
13 Product data sheets in accordance with Regulation EU 2015/1186 27
CONTENTS
Note:
No guarantee claims shall be accepted in the event of failure to observe the installation and operating instructions.
Subject to technical modifications and errors.
CB stone-tec GmbH | Behaimweg 2, D – 87781 Ungerhausen
Visual inspection of the goods in their unpackaged condition
Before unpacking the received goods, you must visually inspect them while still in their packaging to check
for any damage. In the event of claims against the delivering shipping company, it is essential to indicate any
damage on the delivery note and to record this with photos. CB stone-tec must be informed immediately of
any damage.
Basic installation requirements
Your VAIO wood-burning stove must be installed by a skilled technician. Before installing your VAIO
wood-burning stove, you must contact your authorised local chimney sweep to discuss the suitability of
your chimney system, the site of installation and any other questions.
Natural stone is a natural product
In choosing your fireplace, you have opted for a one-of-a-kind product. Your VAIO product is one-of-a-
kind because it is clad with natural stone.
Every natural stone is a natural product that has developed over millions of years. For this reason,
every natural stone is unique and naturally different to all other stones. Every stone has its own grains,
inclusions and structures – and depending on the type of stone, these feature can be almost invisible
or also very prominent.
1. General information
3
VAIO Operating and installation instructions
Cleaning the natural stone cladding
The VAIO natural stone elements should only be cleaned using CB stone-tec’s natural stone cleaning and
maintenance materials, which have been specially developed for the purpose. CB care spray should be used
for maintenance care. CB care spray also ensures permanent impregnation of the natural stone surface.
CB deep cleaner can be used for cleaning purposes or to remove stubborn dirt.
Cleaning and care of the stone must only be carried out when the stone surface is cold. Any attempt to clean
or care for the natural stone elements while they are hot can cause irreparable damage or discolouration
of the natural stone surface.
The use of other maintenance and cleaning agents will invalidate the guarantee as these agents have ge-
nerally not been developed for use on hot surfaces or can react with the CB cleaning agents.
ÄNatural stone can react if it comes into contact with other materials. This can cause discolourati-
on and/or marking. For this reason, it is advisable not to place any decorative or other objects on
the fireplace or to lean them against the fireplace. Any discolouration caused by contact with other
objects is excluded from the guarantee. Objects which themselves react when heated (candles,
plastic objects, etc.) should not be allowed to come into contact with the natural stone surface
under any circumstances.
CB deep cleaner CB care spray
General information
This is a state-of-the-art, high-quality product. The materials used have been carefully selected and, along
with our entire production process, remain under constant surveillance. Special expertise is required to in-
stall or remove this product. Therefore, our products may only be installed and put into service by specialist
companies in accordance with the relevant legal provisions.
2. General warranty conditions
Warranty period
The general warranty conditions apply within the European Union. The warranty period and scope of war-
ranty are provided within the framework of these conditions in addition to the statutory warranty peri-
od which remains unaffected. CB stone-tec provides a two-year warranty for the basic body of the VAIO
wood-burning stove.
CB stone-tec also provides a two-year warranty for the ceramic components, and a six-month warranty for
the grate, gaskets and glass ceramics.
4
VAIO Operating and installation instructions
Warranty exclusions
The warranty does not cover:
Wear and tear of the product
Fireclay/vermiculite: these are natural products which are subject to contraction and expansion du-
ring each heating process. This can lead to cracks. As long as the linings remain in position in the fire
compartment and do not crack, these products are fully functional.
Surfaces: discolouration of the paintwork or galvanised surfaces caused by thermal loads or overload.
Gaskets: loosening of the gaskets due to thermal loads and hardening.
Glass ceramics: soiling by soot or encrusted residues of burnt materials and colour changes or other
visual changes caused by thermal load.
Incorrect transport and/or incorrect storage
Improper handling of fragile parts such as glass
Improper handling and/or use
Insufficient maintenance
Incorrect installation or connection of the device
Failure to observe the operating and installation instructions
Technical changes to the device by parties from outside the company
Increased heat stress due to excessive quantities of wood
Prerequisite for effectiveness of the warranty
The warranty period starts from the date of delivery to the VAIO dealer. Proof of this must be provided by
the certificate or invoice with the VAIO dealer’s proof of delivery. The product’s warranty certificate must be
submitted by the claimant to validate the claim.
Without furnishing this proof, CB stone-tec shall have no warranty obligations.
Repairing defects/maintenance
Irrespective of the statutory warranty which takes priority over the warranty within the statutory warranty
periods, within the scope of this warranty, any defects which have been demonstrably caused by material or
manufacturing defects shall be repaired free of charge, and the remaining conditions of this warranty shall
be met. Within the scope of this warranty, CB stone-tec undertakes to either repair the defect or to replace
the device free of charge. Repairing the defects shall take priority.
This warranty does not explicitly include further compensation for damage which is excluded over and abo-
ve the statutory warranty.
ÄDiscolouration or damage to the natural stone elements due to incorrect heating and/or improper
maintenance is excluded from the guarantee. This includes, in particular, damage due to improper
maintenance and cleaning and/or damage due to incorrect heating, particularly by using excessive
quantities of wood (see Max. quantities of wood).
5
VAIO Operating and installation instructions
Extending the warranty period
If a warranty service is claimed, whether this be to repair a defect or to replace a device, the warranty period
for the exchanged device/ components shall be extended.
Replacement parts
If any replacement parts are required, only replacement parts produced or recommended by the manufac-
turer may be used.
Liability
Damage and claims for damage which do not result from a CB stone-tec device delivered with defects shall
be excluded and are not covered by this warranty. This excludes statutory warranty claims where these exist
on a case-by-case basis.
Final note
Your specialist dealer/contracting party will gladly offer you advice and support about these warranty condi-
tions and promise of warranty. It is strongly recommended to have your chimney system and wood-burning
stove regularly inspected by a stove fitter.
6
VAIO Operating and installation instructions
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VAIO Operating and installation instructions
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VAIO Operating and installation instructions
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VAIO Operating and installation instructions
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VAIO Operating and installation instructions
4. Installation manual
Legal provisions
When installing the VAIO wood-burning stove, all legal provisions must always be complied with along with
the local building regulations. Please contact your specialist dealer if you have any questions. You must
have your wood-burning stove approved by your authorised local chimney sweep.
Space requirements
If an extractor hood is installed in the interconnecting area in your home, a contact switch must ensure
that it can only be operated when the window is tilted open. When operating the fireplace, the combustion
air outlets must never be closed.
Balanced flue operation
The VAIO_7 and VAIO_8 models feed a controlled supply of external air into the stove for combustion pur-
poses, and have been specially designed for well-insulated living spaces. The combustion air must be fed
into the device from outside via a sealed duct or an air-exhaust chimney system. The design even enables
the fireplace to operate flawlessly in negative pressure of up to 8 Pa at the site of installation. For this rea-
son, the VAIO_7 and VAIO_8 wood-burning stoves are also approved for balanced flue operation.
The combustion air line to the fireplace’s site of installation must be constructed on site.
According to EnEV (the German ordinance on energy saving in buildings), it must be possible to seal off the
combustion air line. The closed/open setting must be clearly visible. This is not necessary for air-exhaust
chimney systems.
DIBt-approved wood-burning stoves, tested for balanced flue operation, also create a connection to the
ambient air when more fuel is added. To prevent this, open the window in this room, or tilt it open before
adding more wood to the fire. The atmospheric pressure will even itself out. You can then add more wood
without the wood-burning stove generating clouds of smoke. When you shut the stove door again, close
the window again.
Load-bearing bases
Before installing your stove, make sure that the base can bear the weight of the stove and flue.
The weight of various wood-burning stove models is as follows:
Model Weigth Height Width Depth
VAIO_7 weight varies depending on the type of stone
approx.
185 kg 112,7 cm 49,4 cm 40,9 cm
VAIO_8 weight varies depending on the type of stone
approx.
210 kg 137,2 cm 49,4 cm 40,9 cm
Heat-storage stone for VAIO_8 approx. 29 kg
11
VAIO Operating and installation instructions
Distance to flammable material
Do not place your VAIO wood-burning stove on a non-flammable base. If the wood-burning stove is instal-
led on a wooden floor or similar, (in Germany) the floor must be covered with a non-flammable material,
measuring 50 cm in front, and 30 cm on both sides, of the wood-burning stove (facing towards the stove).
If the wood-burning stove is installed on a base or is hung from the wall, the floor beneath the stove and
up to at least 30 cm on either side of the stove (facing towards the stove) must also be covered with a
non-flammable material.
Minimum distances - uninsulated flue pipe
(figure A)
VAIO_7 | VAIO_8
with stone cladding
1. Non-flammable wall, rear, cm 10
2. Non-flammable wall, side, cm 10
1. Flammable wall, rear, cm 10
2. Flammable wall, side, cm 40
1. Flammable wall, installed in a corner, cm 7
3. Installation distance, front, cm 110
4. Fire-safe distance, cm 92,5
Note that glass surfaces do not necessarily have to be heat-resistant. As a glass surface is categorised
in the “flammable wall” category, you should ask the manufacturer or master chimney sweep about this.
Comply with any existing rules on distances between walls and flue pipes.
Existing rules on distances between walls and flue pipes must be complied with. In order to access the
fresh air automatic system, the specified distance to the wall must be observed.
IMPORTANT
Do not store any flammable materials under the stove.
Chimney requirements
The chimney must be tall enough to ensure a good draught and to prevent smoke from becoming a nui-
sance. Nominal draught: approx. 12 Pa.
The chimney should have a light opening of at least Ø 150 mm. Another minimum requirement is that the
opening should always correspond to the size of the stove’s exhaust connections. The chimney should also
have an easily accessible cleaning door.
12
VAIO Operating and installation instructions
5. Installing individual parts
Before installing the wood-burning stove, make sure that all individual parts have been correctly mounted.
Vertical section of the wood-burning stove (figure B):
1. Baffle plate at the bottom. Should be in contact with the steel rail at the back of the fire compartment.
2. Baffle plate at the top. Should be in contact with the bottom baffle plate.
3. The steel baffle plate comes in two parts. Each of the two parts is suspended from a hook on the top
plate and is fitted with a transportation lock in the form of two split pins (7). These two split pins must
be removed before setting the stove into operation.
4. RSmoke outlet at the rear. Connected to a bolted plate in the factory. This means that the exhaust flue
is hidden behind the rear wall.
5. Removable rear wall concealing the automatic system. Should always be mounted when the stove is
installed next to a flammable wall.
6. Loose thermal shield under the ash pan.
Connection to the chimney
The series is fitted with a rear and a top smoke outlet. The stove can be connected at the top or directly at
the rear to a flue.
Vertical section in the flue (figure C):
C1: Smoke outlet at the top
C2: Smoke outlet at the rear
1. Steel flue.
2. Elbow pipe. Mount inside the flue pipe connection.
3. Brick-lined chimney.
4. Masonry box. Corresponds to the size of the flue.
5. Wall rose. Conceals repairs in the masonry box area.
6. Connecting point. Seal with sealing strip.
7. VAIO wood-burning stove flues.
8. Cover plate on the external rear wall: Removed in the case of a rear smoke outlet.
9. Bolted cover: Bolted on the top cover plate for a rear smoke outlet.
10. Flue pipe plug-in connector: Bolted on the rear side for a rear smoke outlet.
11. Regulating damper in the flue pipe.
12. Cleaning vent.
13. Flue for rear smoke outlet.
14. Loose cover made of cast iron: Placed on the top cover plate for a rear smoke outlet.
Adjustable feet
The wood-burning stove’s scope of delivery includes four adjustable feet. Mount the adjustable feet and
adjust the two setting screws on both sides to the required height according to the instructions enclosed.
13
VAIO Operating and installation instructions
Chimney flue
The chimney flue is the wood-burning stove’s engine, and of vital importance to the stove’s general functi-
on. The draught in the chimney flue generates negative pressure in the stove. It removes smoke from the
stove and draws in air through the air slider which cleans the glass pane and keeps it free from soot. The
negative pressure also ensures that air for combustion is drawn in through the primary and secondary
sliders.
The chimney draught is generated by the different temperatures inside and outside the chimney. The
higher the temperature in the chimney, the stronger the draught. That’s why it is particularly important
that the chimney is thoroughly heated before pushing the slider forwards and shutting off the air for the
combustion in the stove (a brick-lined chimney takes longer to heat than a steel flue). On days on which
the draught in the chimney is weak due to wind and weather conditions, it is particularly important to heat
up the chimney or flue as quickly as possible. The flames must be generated quickly. Chop the wood up
particularly small and also use kindling wood.
After long periods when the stove has been out of use, it is important to have the flue pipe checked for any
blockages.
It is possible to connect several devices to one chimney. However, the applicable rules for this must first
be looked into.
Malfunctions can occur even in a top-class chimney if it is not operated correctly. Inversely, a chimney of
a lesser quality can operate extremely well if used properly.
Chimney sweeping
To counter the risk of a chimney fire, the chimney should be swept every year. The flue pipe and smoke
chamber above the steel baffle plate should be cleaned at the same time as the chimney. If the chimney is
too tall for it to be cleaned from the top, a cleaning vent should be installed.
In the event of a chimney fire, close all vents and call the fire brigade immediately. Before using the stove
again, have the chimney inspected by a chimney sweep.
Results of a nominal output test in accordance with EN 13240
Nominal heat output 4,9 kW
Flue gas temperature – measuring point in accordance with EN 13240 260ºC
Flue gas temperature – measured in the flue outlet 312ºC
Flue gas mass flow 4,1 g/s
Efficiency 81%
Test results as per NS 3058
Particle emission 2,16 g/kg
14
VAIO Operating and installation instructions
6. Detailed installation instructions
When unpacking the goods, make sure that your cutting tools (blades, cutting knives, scissors, etc.) do not
cause any damage.
Heating technology
Door handle including top inlay (natural stone/wood) and front inlay (wood)
Side parts (natural stone)
Top plate (natural stone)
4 adjustable feet
Oven glove
A4 cover with: - fastening material
- other accessories
- guarantee certificate
- stone certificate
- operating and installation instructions
-> fastening material: - 8 countersunk head screws (for the side cladding)
- 2 countersunk head screws (for the door handle)
- 5 wood screws (for the top/front inlay made of wood)
-> other accessories: - 2 silicone points (for the top plate)
Unpacking the goods
Lieferumfang
Transporting the components to the site of installation
When transportng the goods, make sure that your hands/gloves are clean
Never place the ceramic elements near sharp edges or corners.
Never push or pull the ceramic elements along the floor or ground (risk of scratching).
Always carry the ceramic elements to the site of installation, never use carts etc. to transport them.
The heating technology should only be transported in the upright position or slightly tilted on its back; ne-
ver pick it up from the door side.
If using luggage carts as a transport aid, only ever pick up the heating technology from the back, never
from the door side.
Only transport the heating technology with the fire compartment door closed.
15
VAIO Operating and installation instructions
Installation process
1Mounting the adjustable feet
The individual parts of the four adjustable
feet can be found inside the heating insert.
Assemble these as illustrated.
Then mount the assembled adjustable feet
in the holders provided on the floor plate.
Now push the gasket over the screw from
above. You can then adjust the individual
adjustable feet with the aid of an Allen key.
3
2
Mounting the adjustable feet
Mounting the adjustable feet
16
VAIO Operating and installation instructions
Position the heating technology in the site
of installation and adjust the adjustable
feet to correct any unevenness.
Only mount the top and front inlays on the
door handle using the wood screws sup-
plied. When doing so, lift the wood inlay so
that it sits flush with the metal handle.*
The handle can now be fastened to the fire
compartment door using the raised head
screws supplied.
Observe the correct distance
from the walls.
Fasten the screws into the wood
from behind, through the metal.
4
5
6
Setting up and aligning the heating technology
Mounting the top/front inlay*
Mounting the door handle
* Note: Top inlays made of natural stone are already attached to the door handle in the factory.
17
VAIO Operating and installation instructions
On each side section, screw 4 countersunk
head screws into the pre-mounted dowels.
Turn the screws until you can no longer see
the thread.
Each of the side sections has surface tre-
atment on the inside of one long side. So
there is a left (L) and a right (R) side secti-
on. Sealing strips are attached to the un-
dersides of these sections (see arrows) and
must point downwards at a later stage.
There are six recesses on the underside of
the top plate which indicate the rear and
the front (see illustration).
Carefully lift the left side section onto the
wood-burning stove.
Make sure that the element is
parallel to the stove.
7
8
9
Preparing the side cladding
Side sections and top plate explanations
front
behind
Mounting the left side section
* Note: The part with the surface treatment should always point forwards.
(R)
(L)
18
VAIO Operating and installation instructions
Carefully lift the element towards the stove
so that the screw heads fit through the key-
holes. Then carefully slide the side section
downwards.
Mount the right side section in the same
way as the left one.
Four silicone points (2 spare points are
provided in the scope of delivery), have
already been attached to the top of the side
sections in the factory. They are used to
support the top plate.
Make sure that all four screw
heads slide into the keyholes at
the same time.
Make sure that the sealing strips
on the undersides of both side
sections are supported on the
heating technology floor plate.
10
11
12
Mounting the left side section
Mounting the right side section
Information about the silicone points
Note: - If the side section wobbles after being mounted or there is a gap, mount it again and screw the coun-
tersunk head screws further in.
- If the side section is too heavy or cannot be lowered down into the keyholes, mount it again and slightly
unscrew the countersunk head screws.
keyholes.
19
VAIO Operating and installation instructions
Now carefully place the top plate onto the
silicon points.
Now carefully place the top plate onto the
silicon points.
This completes the installation.
Attention: The holes on the bot-
tom of the top plate indicate the
front of the top plate (see point
8).
Attention: The holes on the bot-
tom of the top plate indicate the
front of the top plate (see point
8).
13
13
14
a) Mounting the top plate - Top smoke outlet -
- Rear smoke outlet -
b) Mounting the top plate
Assembled natural stone casing
20
VAIO Operating and installation instructions
7. Heating instructions – wood
When the stove is heated for the first time, the paint on its surface hardens. For this reason, the door and
ash drawer should be opened very carefully to prevent the gaskets from sticking to the paint. The paint
may also give off an unpleasant odour, therefore you must make sure that the room is well ventilated.
On the subject fire safety
Approved fuels
VAIO-wood-burning stoves are EN approved in accordance with standard regulations for burning wood
only. We recommend using dried wood with a maximum residual moisture content of 18%. If wood with
a higher moisture content is used, this can result in the accumulation of soot, harmful emissions and
inefficient fuel economy. We advise purchasing a hygrometer to regularly check that the firewood has the
correct moisture content before burning it.
Recommended types of wood
Types of wood such as birch, beech, oak, elm, ash, conifers, and fruit trees can be used as fuel for this
stove. The difference between the different types of wood is not in the fuel value, but in the weight per unit
volume. Since beech weighs more per cubic metre than the same amount of common spruce, it takes
more common spruce to produce the same amount of heat that would be produced from one cubic metre
of beech.
Banned fuel types
Folgende Brennstoffe dürfen nicht verfeuert werden:
• printed paper • chipboard • plastic • rubber • flammable liquids
• Arubbish such as milk cartons • painted, varnished or waterproof timber.
Burning of these materials is prohibited because during combustion, they develop substances that are
harmful to health and the environment. These substances could also damage your wood-burning stove
and chimney, invalidating the warranty.
Storing the wood
A water content of maximum 18% can be achieved by storing the wood outdoors under cover for at least
one year (or preferably two). Wood stored indoors can become too dry and therefore burn too quickly. Ho-
wever, this does not apply to kindling wood which should be stored indoors for a few days before use.
Recommended dimensions
As the size of the fuel influences the way it burns, the following information must be observed:
Fuel type Length in cm Diameter in cm
Kindling wood 20-31 2-5
Chopped wood 20-31 7-9
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VAIO VAIO_8 Operating instructions

Brand
VAIO
Model
VAIO_8
Category
Stoves
Type
Operating instructions
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