GGM GASTRO
Automatic Spiral Mixer With Fixed Bowl
Installation and user Manual
I 1
Automatic Spiral Mixer With Fixed Bowl
Installation and user Manual
Spiral mixer
Kneading machine
Dough mixer
Spiral kneader
2 I
1 I
1 I
INSTALLATION AND
USER MANUAL
INTRODUCTION 6
7
8
9
9
10
11
11
11
Warning Signs Used
Warranty
Manufacturer Company
Product Information
Manufacturing Site Design
Product Description
Operating Principle of The Product
Product Technical Details
Product Dimensions 11
PRODUCT COMMISSIONING 12
General Rules On Unpacking The Machine 12
Load Structure 13
Product Transport 13
PRODUCT ASSEMBLY 14
Product Stabilizing 14
Fresh Water Installation 15
Electrical Installation 15
REMOTE CONTROL ELEMENTS 17
Control Panel Usage 17
Emergency Stop Button 17
3 I
AUTOMATIC SPAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE
Low Speed Button 17
High Speed Button 17
Timer-1 17
Timer-2 17
Automatic Manual Switch Button 18
7th Bowl Direction Determination Button 18
8th Bowl Eversion Button 18
DOUGH KNEADING PROCESS 18
POINTS TO BE CONSIDERED IN THE USE OF PRODUCT 18
PERSONNEL PROTECTIVE EQUIPMENT 19
POINTS SHOULD BE DONE TO MAKE THE PRODUCT LONG LASTING 19
WARNINGS 19
SETTING AND MAINTENANCE 20
Belt System Stretching Setting 20
Bowl Direction of Rotation 21
Balance Wheel 22
Cleaning, Maintenance and Repair That Can Be done By User 22
Daily Cleaning 22
Periodic Maintenance and Repair To Be Made By Authorized Services 22
Timing Belt and “V” Belt Control 22
FAILURE AND CAUSES 23
Spiral Mixer Installation and user Manual
Spiralteigkn
Spiral Mixer With Fixed Bowl
I 4
Introduction
Manual
• Installation instructions are part of the device and contain
information for the safe device use.
• Installation instructions must be fully read before
installation.
• Installation instructions must always be ready to be
accessed by the installer at the installation site.
• Installation instructions must be maintained along the
device service life.
•Our company shall not be held responsible for the
problems arising from unintended use of the oven.
• Installation instructions must be delivered device’s
subsequent operators.
Figures
• All figures given in this manual are exemplary.
• It may show dierences according to the current device.
The company reserves its rights for technical modifications for
development!
©GGM GASTRO
All Rights Reserved. Transfer of product-specific
information to third parties is prohibited.
5 I
Fragle Handle the package wth care.
Keep t dry Packed so as not to contact wth open ar.
CE Mark The machne meets the basc safety requrements.
Warnng A hazardous stuaton, t may result n severe njury and
death.
Fre Fre hazard!
Hgh Voltage Attenton, Death Rsk
Operating
Mechanical Parts
Do not perform mantenance or repar work on movng
parts.
Warning Signs Used
Spiral Mixer With Fixed Bowl
Spiral Mixer Installation and user Manual I 6
Warranty
Those not covered by the warranty;
• Glass damages, ampoules and seals.
• Unintended use of the device,
• Modifcations or technical modifcations to the device by person and
persons not authorized by the manufacturer,
• Avoiding use of the manufacturer company’s original parts,
• Damages with mechanical impacts during the oven transportation by
the customer.
•Losses due to the insuffciency of all network systems supplying the
mixer.
• Faults that may occur due to user’s neglect of the mixer.
•Non - authorized personnel are not allowed to interfere with the
repair and modification of the device under any circumstances;
• Due to the failures in electric motors.
• Due to the failures those may occur with the entire electricity
materials.
• In cases of failing to adhere with the rules specifed in instructions
of use.
• Due to the deformations those may occur as a result of cleaning the
bowl spiral and knife by metal scrappers.
• In cases of tempering and damaging settings on the mixer.
7 I
AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE
Manufacturer Company
Information
LABEL INFORMATION
1. Manufacturer company information
2. Machine type
3. Machine weight
4. Machine model
5. Production date
6. Serial number
7. CE mark
8. Operating voltage
9. Operating frequency
10. Operating power
Spiral Mixer With Fixed Bowl
Opening Times
Monday till Friday
Service & Warranty
Adress
Item no.
Weight
Construction
year
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9 I
Production Area Design
1. In the entire area, there should be some room to allow for inspection and cleaning when
manufacturing equipment is installed.
2. When placing the machines, all connections must be closed so that there are no openings.
3. The floor on which the machines are placed should be accessible from the point of view of the
cleaning operation or should be completely closed.
4. In cases where equipment passes through sections such as ceiling, floor, wall, sucient floor
should be provided between equipment and wall for cleaning or machine should be mounted on
the wall not to permit any gap.
5. Auxiliary equipment must be removable and can be reassembled to facilitate cleaning.
6. Production base should be covered with hard, smooth, easy to clean and non-absorbent material.
7. For insulation, non-absorbent materials should be used. These surfaces should be accessible.
8. Stacking should be made on palettes to let minimum 100 mm distance with the floor when
storing the products.
9. Vessels used to collect waste products and waste water should be made of easy to clean materials
and should have sucient volume.
10. Doors and windows opening out of the plant should be isolated to prevent any outsourced
contamination.
11. Sucient ventilation should be ensured in the washing rooms.
12. Water and water vapor that come into direct contact with the products should be of drinkable
quality.
13. Pipes, valves and fittings used for liquid materials: Either “on-site cleaning” programs should be
implemented for these sections or systems allowing easy disassembly and assembly should be
used.
14. All fixed pipes should be isolated to prevent condensation.
15. Drainage systems for wastewater must be installed in areas where cleaning is required.
16. Floor slope should be such as to prevent water accumulation on the surface.
17. Illumination lamps should be protected as to prevent falling and breaking.
18. Power cables should be stabilized (their contact with the ground should be prevented)
19. Machine’s electrical components should be closed to prevent dust formation. Water should be
prevented from entering electrical panels.
20. Machine parts such as fan, motor should be accessibly mounted.
21. Motor and other auxiliary equipment should be placed not to touch the floor.
AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I10
Product Descrpton
Spral mxer s a machne whch homogeneously mxes flour and water added n the bowl and kneads
them as desred wthn the tme set.
Operatng Prncple of The Product
Spral mxers are the machnes of dough preparaton group. The flour transferred from sfter s added
nto the mxer bowl. Water that measured accordng to the specalty of the flour s added nto the
bowl. The flour s kneaded n desred specalty by settng the kneadng duraton on machne control
panel.
Product Techncal Detals
STKMMK40 STKMMK 100 STKMMK 200 STKMMK 250
Flour capacty (kg) 25 62,5 125 150
Dough capacty (kg) 40 100 200 250
Weght of machne (kg) 350 550 830 1150
Dmensons of bowl (ø x h) 50x30 70x41 90x47 100x47
Spral engne power (kW) 1,5 / 3 3.5 / 5.5 5,5 / 8 7,5 / 11
Bowl engne power (kW) 0,55 0,55 1,5 1,5
Bowl volume 70 157 298 368
Ellectrcal connecton 380V/50-60
hz/ 3 phase
380V/50-60
hz/ 3 phase
380V/50-60
hz/ 3 phase
380V/50-60
hz/ 3 phase
Product Dmensons
(Fgure 1)
Spiral Mixer With Fixed Bowl
11 I
MODEL A B H
STKMMK40 1010 mm 530 mm 1115 mm
STKMMK 100 1255 mm 725 mm 1335 mm
STKMMK 200 1530 mm 930 mm 1425 mm
STKMMK 250 1650 mm 1030 mm 1535 mm
PRODUCT COMMISSIONING
• Installaton s carred out by the manufacturer’s personnel or by the personnel authorzed by the
manufacturer.
• Manufacturer s not responsble for any falure caused durng nstallaton made by unauthorzed
personnel. Manufacturer s not responsble for any malfunctons caused by unauthorzed
personnel durng the nstallaton, despte the labor guarantee.
• Manufacturer cannot be held responsble for the place and techncal and legal sutablty of the
machne.
• All operatons must be carred out n accordance wth the drectves of a sole authorzed person.
• Operators and people under ther command must wear protectve clothng n complance wth
the operaton.
•
General Rules on Unpackng the Machne
• Inspect the machne for damages durng transportaton before unpackng. Check that all parts
lsted n the shppng documents are present. If there are mssng parts, manufacturer must be
nformed wthn 24 hours.
• Dspose of the packagng materal n accordance wth the applcable legal regulatons when the
machne s fully nstalled.
• Store the materals used for lftng the machne n a sutable place for future use. (Fgure 2)
(Fgure 2)
AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I12
Load Structure
Machne can be shpped n form as stated below:
• Completely assembled;
• Partally assembled;
• Not completely assembled; parts are stacked on the pallet or optonally on top of any wooden
structure.
The vehcle to be transported must have the requred lftng capacty. (Please see machne’s techncal
nformaton chart.).
Lftng devce used to rase the machne; should have sucent lftng capacty and fork length.
Product Transport
Spral mxers are able to move n every drecton easly thanks to ther wheels. The machne s delvered
to the customer on a wooden pallet or n a wooden case.
•GGM Gastro s not responsble for the malfunctons that may occur durng the transportaton.
(Fgure 3)
The packaging structure of the product is made according to the world and European norms. It is made
ready for the shipping procedure by placing into cases packed with nylon and design in compliance
with standards by compressing with nylon with bubble pack.
DO NOT TAKE OVER PRODUCT WITH DESTROYED PACKAGE, DAMAGED CASE AND BEING CRUSHED
AND SCRATCHED. MOREOVER, INFORM THIS SITUATION IMMEDIATELY TO MANUFACTURER BY
TAKING PHOTO AND WITH A BRIEF NOTE.
Spiral Mixer With Fixed Bowl
13 I
PRODUCT ASSEMBLY
5. Place the machne on a flat surface.
5. Ensure the necessary electrcal voltage.
5. Check the stretch of upper belt pulley group.
5. Check the stretch of lower belt pulley group.
5. Prevent the movement of machne whle t s operatng by usng stablzng chocks.
Product Stablzng
DISTANCE BETWEEN THE MACHINE AND WALL
SHOULD BE AT LEAST 500 MM. (Fgure 4)
KW VALUE OF THE MACHINE IS 5 KW FOR
STKMMK 40.
FOR STKMMK 100, IT IS 6 KW.
FOR STKMMK 200, IT IS 10 KW.
FOR STKMMK 250, IT IS 14 KW.
WATER INFLOW GROUND CLEARANCE OF THE
MACHINE IS
950 MM FOR STKMMK 40
1020 MM FOR STKMMK 100
1050 MM FOR STKMMK 200
1150 MM FOR STKMMK 250
½ FRESH WATER INFLOW
AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I14
Fresh Water Installaton
(Fgure 5)
Electrcal Installaton
Electrcal nstallaton produced n accordance wth the world and European norms adds value for your
machne and gves confdence to you and your employees. The electronc systems used were desgned
to facltate your works. Wth the technologcal possbltes, an easy and confortable usage s amed.
For the electrc/electronc problems, mantenance and/or repar should be only performed by the
authorzed people, the permnant damages that may occur as a result of system nterference made by
unauthorzed people should be prevented.
Spiral Mixer With Fixed Bowl
15 I
Rules:
• Customer s responsble for electrcal connecton. Also, customer have to make the electrcal
connecton accordng to the laws and regulatons n force.
• Not only the protecton of power supply and ts conductors, and also a strong and eectve
earthng system s customer’s responsblty.
• The cables used for the connecton of electrc pannel to power network have to be approved
(tested), and have to be applcable for the operaton of an nstalled machne.
• Make sure that the power supply s dsconnected before you ntend to connect electrcty.
• Make sure that the cables are n a safe place, and that there s no rsk for an accdent.
• Termnals should be stablzed properly n a way that they do not aect each other and damage
the peces nsde.
• There should be a dscoonector that provdes electrcal energy for the oven or a fused swtch
close to the customer.
• All of the cables that connect the oven panel wth ts elements are heat resstant.
• Ventlaton of electrcal cabn s mportant. Ar temperature may rse untl the levels whch
damage the peces.
Electrcal connecton accordng to the machnes;
STKMMK40
3 x 16 A FUSE 1 EA. REQUIRED
OPERATED WITH 3 PHASE (380 V/ 50 Hz), ITS AVERAGE CURRENCY
DRAWN IS 11 A
5 x 2,5 ANTIGRON CABLE REQUIRED
CABLE SIZES MAY DIFFER ACCORDING TO DISTANCE.
h: 780 mm FROM THE PLACE ENDED BY ½ “ FRESH WATER VALVE
STKMMK100
3 x 25 A FUSE 1 EA. REQUIRED
OPERATED WITH 3 PHASE (380 V/ 50 Hz), ITS AVERAGE CURRENCY
DRAWN IS 13 A
5 x 2,5 ANTIGRON CABLE REQUIRED
CABLE SIZES MAY DIFFER ACCORDING TO DISTANCE.
h: 970 mm FROM THE PLACE ENDED BY ½ “ FRESH WATER VALVE
STKMMK200
3 x 25 A FUSE 1 EA. REQUIRED
OPERATED WITH 3 PHASE (380 V/ 50 Hz), ITS AVERAGE CURRENCY
DRAWN IS 16 A
5 x 4 ANTIGRON CABLE REQUIRED
CABLE SIZES MAY DIFFER ACCORDING TO DISTANCE.
h: 1050 mm FROM THE PLACE ENDED BY ½ “ FRESH WATER VALVE
STKMMK250
3 x 25 A FUSE 1 EA. REQUIRED
OPERATED WITH 3 PHASE (380 V/ 50 Hz), ITS AVERAGE CURRENCY
DRAWN IS 23 A
5 x 6 ANTIGRON CABLE (SINGLE VEIN) REQUIRED
CABLE SIZES MAY DIFFER ACCORDING TO DISTANCE.
h: 1150 mm FROM THE PLACE ENDED BY ½ “ FRESH WATER VALVE
AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I16
REMOTE CONTROL ELEMENTS
Remote control elements are shown n the fgure. Informaton about remote control elements are gven
below.
Control Panel Usage
In the fgure below, the mage of STKMMK 40-100-200-250 control panel s shown. (Fgure 6)
(Fgure 6)
Emergency Stop Button
Emergency stop button s used when havng faced wth a functonal malfuncton or emergency
stutaton. The task of the button s to stop all of the workng functons and to deenergsze the control
energy of electrcal penal.
Low Speed Button
The task of the button when the poston of t s selectve swtch Auto s to start the process of kneadng.
Hgh Speed Button
It s used to swtch the process of kneadng from low speed to hgh speed.
Tmer-1
It is used to set the duration of kneading in low speed. White indicator shows the duration set, orange
indicator shows the remaining duration. Timer is sent by the factory gradually, and it also has second,
minute, hour option.
Zaman Saat-2
It is used to set the duration of kneading in high speed. White indicator shows the duration set, orange
indicator shows the remaining duration. Timer is sent by the factory gradually, and it also has second,
minute, hour option.
Spiral Mixer With Fixed Bowl
17 I
Automatc Manual Swtch Button
It s used to set the operatng optons of dough mxng machne as manual or automatc.
7th Bowl Drecton Determnaton Button
It s used to rotate the bowl clockwse or counter-clockwse.
8th Bowl Everson Button
After fnshng the process of dough mxng, t s used to gather the dough left n the bowl.
Do the works gven below respectvely to provde the frst operaton.
1. Place the man swtch from “0” poston to “I” poston.
2. Swtch to automatc operaton poston to the machne.
3. Add flour and water n a proper amount for the capacty ndcated n the techncal specaltes
secton.
4. Determne low and hgh speed operaton duraton by usng low and hgh tmers.
5. Start the process of kneadng by pressng low speed button.
6. The machne wll automatcaly swtch to hgh speed at the end of the operaton duraton n low
speed, and t wll fnsh the process of kneadng by stoppng at the end of the tme set.
Important Note:
•Do not put your hand between the body of machine and rotating bowl while the machine
operates.
•While calculating engine power of the machine, water ratio was accepted as 55-60% of the
amout of flour.
•While processing with lower amount of water ratio, decrease the amount of dough to be kneaded
in a proper amount.
DOUGH KNEADING PROCESS
1. Add flour and water n an amount to be kneaded n the bowl.
2. Do necessary settngs on machne control panel.
3. Operate the machne.
4. After completng the duraton set, empty the dough n the bowl by openng the door of bowl.
POINTS TO BE CONSIDERED IN THE USE OF PRODUCT
1. If the door of the bowl opens whle the machne operates, t stops automatcally.
2. If the machne moves as a result of shakng, check the stablzng chocks.
3. If balance occurs n the bowl, close the gap between pulley and bowl by loosenng the screws or
blateral bowl settng pulleys.
4. For the loosenngs that may occur on the belts, provde stretch by usng te nuts placed n buttom
and top.
AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE
I18
PERSONAL PROTECTIVE EQUIPMENT
Operator must wear a glove whle emptyng the bowl.
Ths symbol means that the furnace may have a voltage supply nsde the electrcal
panel. Before openng the electrcty panel, t s necessary to cut electrcty from man
wtch or by drectly pullng out the socket from the plug (For mantenance personnel).
Whle the machne s operatng, do not nterfere. Operator must not wear baggly
clothes and te. He/She must wear a protectve bonnet.
• Do not remove or damage warnng sgns.
•It s mandatory to replace damaged and llegble warnng sgns. Please contact wth the
manufacturer for new warnng sgns.
•Manufacturer s not lable for work accdents or damage to the machne resultng from falure to
observe the safety and warnng sgns or the removal of these plates from the machne.
POINTS SHOULD BE DONE TO MAKE THE PRODUCT LONG LASTING
•Clean the nsde of the bowl, the spral and ts knfe at the end of each work. Do not use metal
scrapers durng the cleanng process.
• Clean the external parts of the machne.
• Lubrcate the buttom and top bearngs regularly.
• Replace the bowl settng pulleys f they are eroded.
• Check the belt pulley system regularly, and replace the old ones.
WARNINGS
For lfe, good and envronment safety, warnng sgns are located on necessary places of the machne.
These warnngs should be followed, and these sgns should not be removed.
The warnng sgns of the machne are shown below.
Spiral Mixer With Fixed Bowl
19 I
SETTING AND MAINTENANCE
Belt System Stretchng Settng
(Fgure 7)
(Fgure 8)
For stretching the belts, loosen the screws shown in the circle, afterwards, pull the platform connected
to screw in the arrow direction while loosening the screw shown in the circle. Continue the process of
pulling until the belts become stretched. When the belts become stretched, tighten the screws shown
in figure 10. After tightening the screws, the process of stretching will be done. (Figure 7 and Figure 8)
AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I20
Bowl Drecton of Rotaton
(Fgure 9)
Bowl and spral’s drecton of rotaton s n the drecton (clockwse) shown. (Fgure 9)
Spiral Mixer With Fixed Bowl
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GGM Gastro STKMMK250 Owner's manual
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