Ranger design C30-FTH Installation guide

Type
Installation guide
INSTALLATION GUIDE
C30-FTH STRAIGHT PARTITION
Transit Partition ( Swing Door, Steel )
Scan the QR code for
the digital Install Guide.
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 2
REQUIRED ITEMS
2
PERSONS
q Cordless Impact
q Cordless Drill
q Cutter
q Mallet
q Marker
q Plusnut Tool
q Socket Wrench
q Tape Measure
q 3/8" Drill Bit
q 7/16" Socket
q 1/2" Socket
q 9/16" Wrench
q 10mm Socket
q 13mm Socket
q T50 Torx Bit
q Drill Stop
q 1.1 Setup...................................................................................................................................................
q 1.2 Partition assembly...............................................................................................................................
3
5
Phase 1 - Assembly
Phase 2 - Installation
6
7
10
q 2.1 Tips on how to attach a plusnut..........................................................................................................
q 2.2 Vehicle preparation..............................................................................................................................
q 2.3 Swing door partition installation..........................................................................................................
WARNING
Before the installation, carefully read the supplied installation guide to avoid possible injuries and damages result-
ing from incorrect installation. Always keep the installation guide in an accessible location at all times for reference
during installation.
Installers must always wear appropriate safety gear during installation. This may include but is not limited to
gloves, steel toed shoes, and safety glasses.
Drilling is required to complete this install. Before drilling, ensure that you will not hit any critical parts of the vehicle
like the gas tank, wiring harness, or hose. Consult OEM vehicle or documentation as necessary. When drilling, use
a drill collar to reduce risk of damage to the vehicle.
This installation guide provides general installation instructions and best practices. However, various vehicles and
product install locations may require additional steps. It is the installers responsibility to ensure the install is safe
and secure. For further questions please contact us at 1-800-565-5321.
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
30-000 Floor Bracket 1
30-030 Upper Panel 1
30-047 Passenger Side Ceiling Bracket 1
30-048 Driver Side Ceiling Bracket 1
30-500 Edge Trim ( QTY in Inches ) 18
70-003 Foam Tape ( QTY in Inches ) 10
30-0210 Passenger Side Panel 1
30-8600 Driver Side Panel w/ Swing Door 1
94-3018 Assembly Fastener Bag 1
96-3010 Installation Fastener Bag 1
79-932 Warning label - Bilingual, partition 1
1.1.1 Unpack components; compare with the bill of materials.
30-500
30-030
70-003
30-000
30-048
30-0210
30-047
30-8600
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 4
1.1.3 Identify the Assembly and Installation fastener bags.
Assembly Fastener Bag Hardware Assembly
Hardware AssemblyInstallation Fastener Bag
Hex Bolt
5/16"-18 × 1/2"
GR-5 ZINC
# 90-200
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
Carriage Bolt
5/16"-18 × 1/2"
# 90-482
12×12×
Serrated Nut
5/16"-18
ZINC
# 94-116
16×16× 12×12×
#90-482 Carriage Bolt 5/16" × 1/2"
#94-116 Serrated Nut
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut .250
#90-971 Hex Bolt M6-1.0 × 20mm
#98-141 Square Flat Washer
#90-010 Screw, Torx 7/16" × 1"
Hex Bolt
1/4"-20 × 1-1/4"
GR-5 ZINC
# 90-118
Flat Washer
1/4", 3/4" OD
ZINC
# 98-112
10x10x
Plusnut .250# 94-130
10×10×
Square Flat Washer
0.438" ID, × 1.000" SQUARE
# 98-141
Hex Bolt
Serrated Bolt Type 23
M6-1.00 × 20mm BO
# 90-971
Lock Washer
Regular 1/4"
ZINC
# 98-118
10×10×
# 90-010
Screw, Torx
7/16"-20 × 1"
GR-10.9 ALLOY STL
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut
#90-983 Double Ended Bolt
#94-100 Hex Nut
# 98-100
Hex Nut
1/4"- 20
ZINC
# 90-983
Double-Ended Screw
1/4-20UNC
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 5
PHASE 1 – ASSEMBLY
1.2 PARTITION ASSEMBLY
TOOLS
q Mallet
q Cutter
1.2.2 Attach the driver side and passenger side ceiling brackets to the driver and
passenger side panels.
1.2.1 Remove all the PVC from all the parts, then attach 5" foam tapes on the top and bottom of the
swing door and attach the edge trims on the driver and passenger side panel.
TOOLS
q Cordless Impact
q 1/2" Socket
HARDWARE USED
#90-482 Carriage Bolt 5/16" × 1/2"
#94-116 Serrated Nut
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 6
PHASE 2 – INSTALLATION
2.1 TIPS ON HOW TO ATTACH A PLUSNUT
FORWARD REVERSE
TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the
plusnut locks, then remove the gun by turning in reverse.
2.1.1 Attach the plusnut using the plusnut gun.
2.1.2 Attach the plusnut using the 6490 plusnut tool.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" BS × 3/4" OD
TOOLS
q Cordless Impact
q 7/16" Socket
q 9/16" Wrench
TIPS STEP 1:
Assemble the 6490 plusnut tool with the hardware needed,
plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
TIPS STEP 2:
Attach the plusnut in the hole by turning
the bolt forward using an impact with a
7/16" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 7
PHASE 2 – INSTALLATION
2.2 VEHICLE PREPARATION
Remove the factory handle in the van.
TOOLS
q Cordless Impact
q 10mm Socket
Attach plusnuts on the six factory holes.
TOOLS
q Plusnut Tool
HARDWARE USED
# 94-130
Plusnut .250
2.2.1 Driver and passenger sides preparation.
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 8
2.2.2 Ceiling preparation.
Lift the driver side panel w/ swing door and
the passenger side panel inside the van and
put them in place, then put 4 marks on the van
through the holes of the driver and passenger
side ceiling brackets.
TOOLS
q Marker
MARKS
Lift the swing door and passenger side panel
on the side, then drill the 4 marks using the
3/8" drill bit or step drill.
TOOLS
q Cordless Drill
q 3/8" Drill Bit or Step Drill
q Drill Stop
TOOLS
q Plusnut Tool
# 94-130
Plusnut .250
HARDWARE USED
Attach plusnuts in the 4 holes.
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 9
2.2.3 Floor preparation.
Remove the two D-rings in the oor,
for re-use.
TOOLS
q Cordless Impact
q 13mm Socket
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 10
PHASE 2 – INSTALLATION
2.3 SWING DOOR PARTITION INSTALLATION
2.3.1 Floor bracket installation.
Attach the oor bracket to the oor
re-using the 2 D-ring bolts with the addition of
the square washers, in between the D-rings and
oor bracket.
Note: Use 90-010 if D-rings are not available.
TOOLS
q Socket Wrench
q 13mm Socket
q T50 Torx Bit
HARDWARE USED
#98-141 Square Flat Washer
#90-010 Screw, Torx 7/16" × 1"
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 11
2.3.2 Install double ended bolt into B-Pillar
TOOLS
q Cordless Impact
q 7/16" Socket
HARDWARE USED
#90-983 Double Ended Bolt
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 12
HARDWARE USED
TOOLS
q Cordless Impact
q 7/16" Socket
2.3.3 Attach the driver side panel w/ swing door to the van.
#98-118 Lock Washer
#98-112 Flat Washer
#94-100 Hex Nut
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 13
HARDWARE USED
#90-971 Hex Bolt M6-1.0 × 20mm
TOOLS
q Cordless Drill
q 10mm Socket
2.3.4 Attach the passenger side panel to the van.
NOTE: Do not tighten the bolt too much to prevent breakage.
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 14
2.3.5 Attach the driver and passenger side ceiling brackets to the van, then attach the driver
and passenger side panels to the oor bracket.
TOOLS
q Cordless Impact
q 7/16" Socket
HARDWARE USED
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
HARDWARE USED
TOOLS
q Cordless Impact
q 1/2" Socket
#90-482 Carriage Bolt 5/16" × 1/2"
#94-116 Serrated Nut
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 15
TOOLS
q Cordless Impact
q 1/2" Socket
HARDWARE USED
#90-482 Carriage Bolt 5/16" × 1/2"
#94-116 Serrated Nut
TOOLS
q Cordless Impact
q 1/2" Socket
HARDWARE USED
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
2.3.7 Attach the upper panel to driver and passenger side ceiling brackets.
2.3.6 Attach the upper panel to the driver and passenger side panels.
For technical support, contact us at 1-800-565-5321 C30-FTH Installation Guide | REV. E1 | Page 16
2.3.8 Apply the warning label on the passenger side panel.
NOTE: Put the warning label in a
place where it’s easy to see.
“You have successfully installed your partition,
Thank you for doing business with us.”
For any feedback or suggestions, you may have, please contact: [email protected]
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Ranger design C30-FTH Installation guide

Type
Installation guide

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