Appearance may vary slightly
Rev: C 20220530LL
U.S. Patents
7282074,
D703401
Super Dust Deputy
4/5 Cyclone Kit
4/5 Cyclone
#AXD152045
#AXD002045
Doc. #ZBM000044
Oneida Air Systems2
System Start-Up Information
1. Do not collect anything that is burning or smoking, such as cigarettes,
matches, hot ashes, or any hot substance!
2. Do not collect (or use this cyclone near) ammable or combustible
liquids, gases, or explosive dusts, such as gasoline or other fuels, lighter
uid, cleaners, oil-based paints, natural gas, hydrogen, coal dust,
magnesium dust, grain dust, aluminum dust, sugar dust, our dust or
gun powder.
3. To reduce the risk of health hazards from vapors or dusts, do not collect
toxic materials unless a HEPA lter is used. Do not use or store near
hazardous materials.
4. Dust can be ammable and explosive. Some dust can be toxic or cause
allergic reactions.
5. Wood dust mixtures are highly ammable and can be explosive. NEVER
introduce sparks or sources of ignition into collector.
a. Dump drum aer each use.
b. Ground system.
6. NEVER leave wood dust in a building or vehicle.
7. Keep re extinguishers handy at all times.
8. Dispose of waste in a FIRE SAFE AREA.
BEFORE ASSEMBLING AND USING THE SUPER DUST
DEPUTY, READ THE SAFETY INFORMATION BELOW
AND YOUR DUST COLLECTOR'S OWNER'S MANUAL.
SOME DUSTS ARE HIGHLY FLAMMABLE OR
EXPLOSIVE. LEARN / KNOW WHAT YOU ARE
DEALING WITH. FOLLOW ALL LOCAL, STATE,
FEDERAL & NFPA CODES AND GUIDELINES.
3oneida-air.com
Dimensions for Super Dust Deputy
Nominal dimensions shown. Dimensions subject to slight
variations in manufacturing.
39-3/16"
995 mm
23"
584 mm
43-5/8"
110 9 mm
20-3/8"
518 mm
5"
127 mm
16-1/16"
408 mm
13-1/4"
337 mm
16-1/2"
418 mm
6"
152 mm
Deluxe
AXD152045
DIY
AXD002045
Oneida Air Systems4
Contents
ID Part number Part description Qty
A DAO002045 4" Reducer Adapter 2
B SXB002045 Super Dust Deputy 4/5 Cyclone 1
C RGZ252524 1/4" x 1/4" Gasket 2 ft
D AFS015920 1/4" - 20 x 3/4" Hex Head Bolt 6
E AFW025000 1/4" Flat Washer 12
F AFT000005 1/4" Whiz-Lock Nut 6
INCLUDED ONLY WITH AXD152045
G SDS150000 15 Gal. Fiber Drum w/ Clamp 1
H SDX150600 Lid 1
Please unpack the parts carefully and conrm you have received each
item listed here.
You will need the following:
• Airtight Dust Container and Lid
• Power Drill
• 5/16" Drill Bit
• (2) 7/16" Open End Wrenches
• 4, 5, or 6" diameter Flex-Hose
• Hose Clamps (optional)
• Silicone Caulk or HVAC Foil
Tape (optional)
Note: We recommend a container that will withstand negative
pressure, otherwise the it may collapse when in use. e larger the
container, the sturdier the walls must be to prevent collapse. Oneida
Air Systems has many container options available at oneida-air.com.
5oneida-air.com
Contents (Continued)
B
C
A
D
F
E
A
G
H
Oneida Air Systems6
Assembly Instructions
1
FIG. 1
For AXD152045 continue to step 2.
Draw a 6" diameter circle on your supplied lid. Carefully
cut out 6" hole in lid. Center the base of Cyclone (B) over
the hole in your lid and mark the placement of the bolt
holes. Use 5/16" drill bit to drill the bolt holes.
Note: Use the base of the Cyclone (B) for reference [FIG. 1].
6"
7oneida-air.com
FIG. 2
Apply the Gasket (C) onto the drum lid along the edge
of the cut hole. e Gasket should overlap around the
circumference of the hole rmly pressing against itself in a
tight spiral shape to avoid air leaks. Trim o excess gasket to
avoid covering any bolt holes. [FIG. 2]
Note: Make sure that there are no gaps. Dust collection
systems cannot operate eectively if there isn’t a complete seal.
ere must be NO air leaks.
Assembly Instructions (Continued)
2
Oneida Air Systems8
Turn Cyclone (B) upside-down. Place the topside of the Lid
(G) or customer supplied lid against Cyclone (B) and align
all the holes. Secure Cyclone (B) and lid together using six
Bolts (D), twelve Washers (E), and six Whiz-Lock Nuts (F)
as shown in [FIG. 3].
Note: oroughly tighten hardware to eliminate air leaks.
Assembly Instructions (Continued)
3
FIG. 3
E
E
F
C
D
B
9oneida-air.com
Assembly Instructions (Continued)
For AXD152045 put Cyclone and Lid Assembly (B, G)
on top of the Fiber Drum (H) and seal it with the Drum's
Clamp [FIG. 4a].
For AXD002045 put Cyclone (B) and lid on top of your
dust container and seal it airtight [FIG. 4b].
Note: We recommend a drum or container that will
withstand the negative pressure, otherwise the container may
collapse when in use. e larger the container, the sturdier
the walls must be to prevent collapse. Oneida Air Systems has
many container options available at oneida-air.com.
4
FIG. 4a FIG. 4b
BB
H
G
Oneida Air System's drum lid, locking-lever ring
clamp and drum shown.
Oneida Air Systems10
Assembly Instructions (Continued)
If the hose to your dust collector is 4" diameter, install a
Reducer Adapter (A) in top outlet hole of the Cyclone (B)
by pressing it into place, then attach one end of the hose
onto the Reducer Adapter. Connect the other end of the
hose to your dust collector [FIG 5a].
Note: If you prefer a more secure connection, seal the Reducer
Adapter in place with silicone caulk.
If the hose to your dust collector is 6" diameter, attach one
end onto the Cyclone's (B) outlet (top hole)—no reducer
is needed. Connect the other end of the hose to your dust
collector [FIG. 5b]. If the hose to your dust collector is 5"
diameter, you will need a 6" to 5" reducer. See FAQ for more
details on page 23.
5
To
dust collector
To
dust collector
FIG. 5b
B
FIG. 5a
B
A
11oneida-air.com
Assembly Instructions (Continued)
If the ex-hose to your dust producing tool is 4" diameter,
install a Reducer Adapter (A) onto the Cyclone's (B)
inlet (sideways facing port) by pressing it into place, then
connect one end of the hose to the Reducer Adapter.
Connect the other end of the hose to your dust producing
tool [FIG. 6a].
Note: If you prefer a more secure connection, seal the Reducer
Adapter in place with silicone caulk.
If the ex-hose to your dust producing tool is 5" diameter,
connect one end of your hose onto Cyclone's (B) inlet
(sideways facing port)—no reducer needed. Connect the
other end of the hose to your dust producing tool [FIG. 6b].
6
FIG. 6b
To
Tool
B
FIG. 6a
To
Tool
B
A
Oneida Air Systems12
Assembly Instructions (Continued)
Make sure that there are no air leaks at the connections.
Review [FIG. 7] for common leak points.
Note: Make sure to check your dust drum frequently so you do
not overll it.
7
Leak Point
(Cyclone/lid)
Leak Point
(Inlet)
Leak Point
(Lid/drum)
Leak Point
(Outlet)
FIG. 7
B
13oneida-air.com
Troubleshooting
PROBLEM CAUSE SOLUTION
Not separating well.
(Only a tiny amount
of dust should reach
the collector).
Air leaks in the
drum or setup
1. Ensure the lid of the dust drum is in place and
well seated.
2. Check for damage to the foam seal of the lid.
3. Ensure the drum and lid connection is tight.
4. Check for holes or leaks in the dust drum.
5. Check for leaks along the ange of the cyclone.
6. Check for leaks on the outlet's shoulder
connection.
Material swirls in
Cyclone and won't
drop into the dust
container.
Material swirls in
Cyclone and won't
drop into the dust
container.
Collecting large
bulky material
1. Large, bulkier material may swirl. Restart or
temporarily cut o air ow to drop the
material down.
Low air volume. System clogged 1. Clean the collector's lter per the
manufacturer's specs.
2. Check all hose connections for a blockage in
the hose.
Drum collapses. Blocked airow 3. Ensure at least one gate is open during
operation of your dust collector.
Oneida Air Systems14
Tips and Tricks
Choose a drum and lid [FIG. 8a] that is:
a. Sealed Air Tight - If there are any cracks or leaks
present in the drum, lid, or anywhere in your
custom assembly, it will create a back draft that can
signicantly reduce the cyclone’s ability to separate.
b. Built With A Strong, Rigid Structure - Your drum and
lid should be reinforced or rigidly built to avoid caving
in due to the air pressure and to support the weight of
the cyclone.
Note: The suction provided by your dust collector will hold
down the lid when in use (if your seal is air-tight) but we
recommend using a sealing agent and simple latches for
added security [FIG. 8b].
1
latch
Super Dust Deputy
shown with 17
gal. Drum Kit
(SXK170601) and
Angle Brace Support
Kit (AHX000004A).
FIG. 8a FIG. 8b
15oneida-air.com
Tips and Tricks (Continued)
Mount ex hose to the bottom of the Cyclone instead of
mounting the Cyclone directly to the lid. e components
you would need to complete this as shown in [FIG. 9a] are:
a. (x2) 6" Collared Flange*
b. (x2) Quick-Release Hose Clamp*
c. 6" Flex Hose. 5' is the shortest length we oer. If
needed, you can purchase longer lengths for your
setup*
d. Lid
e. Drum
f. Gasket/silicone for an air tight seal*
g. A Wall Mount or stand to support the Cyclone and to
easily remove the lid when emptying your drum
[FIG. 9b].(SMS050600)
Note: All components are available on our website.
*6" Dust Bin Hose Connection Kit (KDZ000013)
2
a
f
bc
d
e
FIG. 9a FIG. 9b
g
Oneida Air Systems16
Tips and Tricks (Continued)
Upgrade your unit's ltration by replacing the cloth
bag lter on your single stage collector with our HEPA
Cartridge Filter Upgrade Kit (FXK011820) [FIG. 10].
3
FIG. 10
17oneida-air.com
Tips and Tricks (Continued)
Use metal instead of rigid PVC (plastic) ducting. Scientists,
engineers, and industry experts who work in insurance,
human safety, woodworking, and equipment manufacturing
consistently agree that plastic pipe (PVC) should not be
used in material (e.g. wood waste) conveying collection.
a. Metal systems are much easier to disassemble and
change as your shop evolves.
b. Static sparks arcing from the PVC pipe can jolt, injure
or startle personnel working on dangerous equipment.
Remember the shock from a shop-vacuum hose and
try to imagine what a dust collector can do.
c. All commercial codes require metal pipe for wood
dust.
Oneida Air Systems oers metal pipe because it provides
substantially better performance and proper ttings are
readily available [FIG. 11].
4
FIG. 11
Oneida Air Systems18
Tips and Tricks (Cont.)
Rely on the dust collection experts for guidance. Due
to technical limitations, we do not oer our consulting
services for shops using third-party dust collectors.
Unlike Oneida Air Systems, other manufacturers do not
provide real-world airow performance data. Without that
information, we cannot reliably size a ducting system for
those dust collectors.
e Super Dust Deputy was designed to be hooked up to
ex hose connections no longer than 20'. Metal duct may
allow for longer runs, but it varies based on the power of
your blower/single stage collector.
Recommended best practices for ductwork:
a. Minimize the number of bends. See [FIG. 12] for a
recommended drop setup.
b. Centrally locate the collector and keep ductwork runs
to a minimum. Locate your highest air requirement
machines closest to the collector [FIG. 13].
c. Use ttings designed for dust collection, not HVAC
ttings [FIG 14]:
i. 45 deg. wyes instead of 90 deg. tees.
ii. Long radius 90 deg. elbow instead of short radius
to create a gentle sweep.
d. Seal all ductwork with silicone, duct tape, or metal
tape. Well sealed ductwork will ensure you have the
maximum air available. All joints on adjustable elbows
should be sealed aer installation.
More information is available at
oneida-air.com/blog/category/dust-collection
5
19oneida-air.com
Tips and Tricks (Cont.)
To dust collector
Tool
Tool
90 deg. tee vs. 45 deg. wye
Short radius vs. long radius
FIG. 12
FIG. 13 FIG. 14
Oneida Air Systems20
FAQ
What dust collectors is the Super Dust Deputy 4/5
compatible with?
e Super Dust Deputy 4/5 can be used to retrot nearly any make
or model dust collector with a 4 or 6" diameter intake. is is
typical of 1/2HP to 3HP single stage dust collectors.
How do I connect the Super Dust Deputy 4/5 to my tools?
With its included Reducer Adapter, the Super Dust Deputy 4/5
can connect to your tools with either a 4 or 5" diameter hose. You
can also connect it to rigid 4 or 5" ducting, but will need a separate
adapter to do so.
What type of dust bin works best?
You can use any shape or size container for your Super Dust
Deputy cyclone. Keep in mind that the smaller the container, the
more oen you'll have to empty it.
e dust container must be able to be sealed airtight for the best
performance. Foam gaskets or silicone caulk can help provide an
airtight seal. Containers must also be strong enough to withstand
the pressure created by your vacuum.
How can I tell when the drum is full?
To help you become more familiar with how quickly the drum lls,
we recommend checking it fairly oen once you've rst installed
the cyclone. is may vary signicantly depending on the type of
work you're doing (e.g. cutting, sanding, planing, etc.).
Alternatively, Oneida Air Systems' Dust Sentry Bin Level
Sensor can be installed on the cyclone/drum lid. e sensor will
automatically alert you once the drum has reached a preset ll level
of your choosing.
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