Oneida Air Systems AXD002045 Owner's manual

Brand: Oneida Air Systems

Model: AXD002045

Type: Owner's manual

Appearance may vary slightly

Rev: C 20220530LL

U.S. Patents

7282074,

D703401

Super Dust Deputy

4/5 Cyclone Kit

4/5 Cyclone

#AXD152045

#AXD002045

Doc. #ZBM000044

Oneida Air Systems2

System Start-Up Information

1. Do not collect anything that is burning or smoking, such as cigarettes,

matches, hot ashes, or any hot substance!

2. Do not collect (or use this cyclone near) ammable or combustible

liquids, gases, or explosive dusts, such as gasoline or other fuels, lighter

uid, cleaners, oil-based paints, natural gas, hydrogen, coal dust,

magnesium dust, grain dust, aluminum dust, sugar dust, our dust or

gun powder.

3. To reduce the risk of health hazards from vapors or dusts, do not collect

toxic materials unless a HEPA lter is used. Do not use or store near

hazardous materials.

4. Dust can be ammable and explosive. Some dust can be toxic or cause

allergic reactions.

5. Wood dust mixtures are highly ammable and can be explosive. NEVER

introduce sparks or sources of ignition into collector.

a. Dump drum aer each use.

b. Ground system.

6. NEVER leave wood dust in a building or vehicle.

7. Keep re extinguishers handy at all times.

8. Dispose of waste in a FIRE SAFE AREA.



BEFORE ASSEMBLING AND USING THE SUPER DUST

DEPUTY, READ THE SAFETY INFORMATION BELOW

AND YOUR DUST COLLECTOR'S OWNER'S MANUAL.

SOME DUSTS ARE HIGHLY FLAMMABLE OR

EXPLOSIVE. LEARN / KNOW WHAT YOU ARE

DEALING WITH. FOLLOW ALL LOCAL, STATE,

FEDERAL & NFPA CODES AND GUIDELINES.

3oneida-air.com

Dimensions for Super Dust Deputy

Nominal dimensions shown. Dimensions subject to slight

variations in manufacturing.

39-3/16"

995 mm

23"

584 mm

43-5/8"

110 9 mm

20-3/8"

518 mm

127 mm

16-1/16"

408 mm

13-1/4"

337 mm

16-1/2"

418 mm

152 mm

Deluxe

AXD152045

DIY

AXD002045

Oneida Air Systems4

Contents

ID Part number Part description Qty

A DAO002045 4" Reducer Adapter 2

B SXB002045 Super Dust Deputy 4/5 Cyclone 1

C RGZ252524 1/4" x 1/4" Gasket 2 ft

D AFS015920 1/4" - 20 x 3/4" Hex Head Bolt 6

E AFW025000 1/4" Flat Washer 12

F AFT000005 1/4" Whiz-Lock Nut 6

INCLUDED ONLY WITH AXD152045

G SDS150000 15 Gal. Fiber Drum w/ Clamp 1

H SDX150600 Lid 1

Please unpack the parts carefully and conrm you have received each

item listed here.

You will need the following:

• Airtight Dust Container and Lid

• Power Drill

• 5/16" Drill Bit

• (2) 7/16" Open End Wrenches

• 4, 5, or 6" diameter Flex-Hose

• Hose Clamps (optional)

• Silicone Caulk or HVAC Foil

Tape (optional)

Note: We recommend a container that will withstand negative

pressure, otherwise the it may collapse when in use. e larger the

container, the sturdier the walls must be to prevent collapse. Oneida

Air Systems has many container options available at oneida-air.com.

5oneida-air.com

Contents (Continued)

Oneida Air Systems6

Assembly Instructions

FIG. 1

For AXD152045 continue to step 2.

Draw a 6" diameter circle on your supplied lid. Carefully

cut out 6" hole in lid. Center the base of Cyclone (B) over

the hole in your lid and mark the placement of the bolt

holes. Use 5/16" drill bit to drill the bolt holes.

Note: Use the base of the Cyclone (B) for reference [FIG. 1].

7oneida-air.com

FIG. 2

Apply the Gasket (C) onto the drum lid along the edge

of the cut hole. e Gasket should overlap around the

circumference of the hole rmly pressing against itself in a

tight spiral shape to avoid air leaks. Trim o excess gasket to

avoid covering any bolt holes. [FIG. 2]

Note: Make sure that there are no gaps. Dust collection

systems cannot operate eectively if there isn’t a complete seal.

ere must be NO air leaks.

Assembly Instructions (Continued)

Oneida Air Systems8

Turn Cyclone (B) upside-down. Place the topside of the Lid

(G) or customer supplied lid against Cyclone (B) and align

all the holes. Secure Cyclone (B) and lid together using six

Bolts (D), twelve Washers (E), and six Whiz-Lock Nuts (F)

as shown in [FIG. 3].

Note: oroughly tighten hardware to eliminate air leaks.

Assembly Instructions (Continued)

FIG. 3

9oneida-air.com

Assembly Instructions (Continued)

For AXD152045 put Cyclone and Lid Assembly (B, G)

on top of the Fiber Drum (H) and seal it with the Drum's

Clamp [FIG. 4a].

For AXD002045 put Cyclone (B) and lid on top of your

dust container and seal it airtight [FIG. 4b].

Note: We recommend a drum or container that will

withstand the negative pressure, otherwise the container may

collapse when in use. e larger the container, the sturdier

the walls must be to prevent collapse. Oneida Air Systems has

many container options available at oneida-air.com.

FIG. 4a FIG. 4b

Oneida Air System's drum lid, locking-lever ring

clamp and drum shown.

Oneida Air Systems10

Assembly Instructions (Continued)

If the hose to your dust collector is 4" diameter, install a

Reducer Adapter (A) in top outlet hole of the Cyclone (B)

by pressing it into place, then attach one end of the hose

onto the Reducer Adapter. Connect the other end of the

hose to your dust collector [FIG 5a].

Note: If you prefer a more secure connection, seal the Reducer

Adapter in place with silicone caulk.

If the hose to your dust collector is 6" diameter, attach one

end onto the Cyclone's (B) outlet (top hole)—no reducer

is needed. Connect the other end of the hose to your dust

collector [FIG. 5b]. If the hose to your dust collector is 5"

diameter, you will need a 6" to 5" reducer. See FAQ for more

details on page 23.

dust collector

FIG. 5b

FIG. 5a

11oneida-air.com

Assembly Instructions (Continued)

If the ex-hose to your dust producing tool is 4" diameter,

install a Reducer Adapter (A) onto the Cyclone's (B)

inlet (sideways facing port) by pressing it into place, then

connect one end of the hose to the Reducer Adapter.

Connect the other end of the hose to your dust producing

tool [FIG. 6a].

Note: If you prefer a more secure connection, seal the Reducer

Adapter in place with silicone caulk.

If the ex-hose to your dust producing tool is 5" diameter,

connect one end of your hose onto Cyclone's (B) inlet

(sideways facing port)—no reducer needed. Connect the

other end of the hose to your dust producing tool [FIG. 6b].

FIG. 6b

Tool

FIG. 6a

Tool

Oneida Air Systems12

Assembly Instructions (Continued)

Make sure that there are no air leaks at the connections.

Review [FIG. 7] for common leak points.

Note: Make sure to check your dust drum frequently so you do

not overll it.

Leak Point

(Cyclone/lid)

Leak Point

(Inlet)

Leak Point

(Lid/drum)

Leak Point

(Outlet)

FIG. 7

13oneida-air.com

Troubleshooting

PROBLEM CAUSE SOLUTION

Not separating well.

(Only a tiny amount

of dust should reach

the collector).

Air leaks in the

drum or setup

1. Ensure the lid of the dust drum is in place and

well seated.

2. Check for damage to the foam seal of the lid.

3. Ensure the drum and lid connection is tight.

4. Check for holes or leaks in the dust drum.

5. Check for leaks along the ange of the cyclone.

6. Check for leaks on the outlet's shoulder

connection.

Material swirls in

Cyclone and won't

drop into the dust

container.

Material swirls in

Cyclone and won't

drop into the dust

container.

Collecting large

bulky material

1. Large, bulkier material may swirl. Restart or

temporarily cut o air ow to drop the

material down.

Low air volume. System clogged 1. Clean the collector's lter per the

manufacturer's specs.

2. Check all hose connections for a blockage in

the hose.

Drum collapses. Blocked airow 3. Ensure at least one gate is open during

operation of your dust collector.

Oneida Air Systems14

Tips and Tricks

Choose a drum and lid [FIG. 8a] that is:

a. Sealed Air Tight - If there are any cracks or leaks

present in the drum, lid, or anywhere in your

custom assembly, it will create a back draft that can

signicantly reduce the cyclone’s ability to separate.

b. Built With A Strong, Rigid Structure - Your drum and

lid should be reinforced or rigidly built to avoid caving

in due to the air pressure and to support the weight of

the cyclone.

Note: The suction provided by your dust collector will hold

down the lid when in use (if your seal is air-tight) but we

recommend using a sealing agent and simple latches for

added security [FIG. 8b].

latch

Super Dust Deputy

shown with 17

gal. Drum Kit

(SXK170601) and

Angle Brace Support

Kit (AHX000004A).

FIG. 8a FIG. 8b

15oneida-air.com

Tips and Tricks (Continued)

Mount ex hose to the bottom of the Cyclone instead of

mounting the Cyclone directly to the lid. e components

you would need to complete this as shown in [FIG. 9a] are:

a. (x2) 6" Collared Flange*

b. (x2) Quick-Release Hose Clamp*

c. 6" Flex Hose. 5' is the shortest length we oer. If

needed, you can purchase longer lengths for your

setup*

d. Lid

e. Drum

f. Gasket/silicone for an air tight seal*

g. A Wall Mount or stand to support the Cyclone and to

easily remove the lid when emptying your drum

[FIG. 9b].(SMS050600)

Note: All components are available on our website.

*6" Dust Bin Hose Connection Kit (KDZ000013)

FIG. 9a FIG. 9b

Oneida Air Systems16

Tips and Tricks (Continued)

Upgrade your unit's ltration by replacing the cloth

bag lter on your single stage collector with our HEPA

Cartridge Filter Upgrade Kit (FXK011820) [FIG. 10].

FIG. 10

17oneida-air.com

Tips and Tricks (Continued)

Use metal instead of rigid PVC (plastic) ducting. Scientists,

engineers, and industry experts who work in insurance,

human safety, woodworking, and equipment manufacturing

consistently agree that plastic pipe (PVC) should not be

used in material (e.g. wood waste) conveying collection.

a. Metal systems are much easier to disassemble and

change as your shop evolves.

b. Static sparks arcing from the PVC pipe can jolt, injure

or startle personnel working on dangerous equipment.

Remember the shock from a shop-vacuum hose and

try to imagine what a dust collector can do.

c. All commercial codes require metal pipe for wood

dust.

Oneida Air Systems oers metal pipe because it provides

substantially better performance and proper ttings are

readily available [FIG. 11].

FIG. 11

Oneida Air Systems18

Tips and Tricks (Cont.)

Rely on the dust collection experts for guidance. Due

to technical limitations, we do not oer our consulting

services for shops using third-party dust collectors.

Unlike Oneida Air Systems, other manufacturers do not

provide real-world airow performance data. Without that

information, we cannot reliably size a ducting system for

those dust collectors.

e Super Dust Deputy was designed to be hooked up to

ex hose connections no longer than 20'. Metal duct may

allow for longer runs, but it varies based on the power of

your blower/single stage collector.

Recommended best practices for ductwork:

a. Minimize the number of bends. See [FIG. 12] for a

recommended drop setup.

b. Centrally locate the collector and keep ductwork runs

to a minimum. Locate your highest air requirement

machines closest to the collector [FIG. 13].

c. Use ttings designed for dust collection, not HVAC

ttings [FIG 14]:

i. 45 deg. wyes instead of 90 deg. tees.

ii. Long radius 90 deg. elbow instead of short radius

to create a gentle sweep.

d. Seal all ductwork with silicone, duct tape, or metal

tape. Well sealed ductwork will ensure you have the

maximum air available. All joints on adjustable elbows

should be sealed aer installation.

More information is available at

oneida-air.com/blog/category/dust-collection

19oneida-air.com

Tips and Tricks (Cont.)

To dust collector

Tool

90 deg. tee vs. 45 deg. wye

Short radius vs. long radius

FIG. 12

FIG. 13 FIG. 14

Oneida Air Systems20

FAQ

What dust collectors is the Super Dust Deputy 4/5

compatible with?

e Super Dust Deputy 4/5 can be used to retrot nearly any make

or model dust collector with a 4 or 6" diameter intake. is is

typical of 1/2HP to 3HP single stage dust collectors.

How do I connect the Super Dust Deputy 4/5 to my tools?

With its included Reducer Adapter, the Super Dust Deputy 4/5

can connect to your tools with either a 4 or 5" diameter hose. You

can also connect it to rigid 4 or 5" ducting, but will need a separate

adapter to do so.

What type of dust bin works best?

You can use any shape or size container for your Super Dust

Deputy cyclone. Keep in mind that the smaller the container, the

more oen you'll have to empty it.

e dust container must be able to be sealed airtight for the best

performance. Foam gaskets or silicone caulk can help provide an

airtight seal. Containers must also be strong enough to withstand

the pressure created by your vacuum.

How can I tell when the drum is full?

To help you become more familiar with how quickly the drum lls,

we recommend checking it fairly oen once you've rst installed

the cyclone. is may vary signicantly depending on the type of

work you're doing (e.g. cutting, sanding, planing, etc.).

Alternatively, Oneida Air Systems' Dust Sentry Bin Level

Sensor can be installed on the cyclone/drum lid. e sensor will

automatically alert you once the drum has reached a preset ll level

of your choosing.

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Oneida Air Systems AXD002045 Owner's manual

Oneida Air Systems AXD002045 Owner's manual

Oneida Air Systems AXD002045 Owner's manual

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