John Deere 0294012 User manual

Brand: John Deere

Model: 0294012

Category: Paint Sprayer

Type: User manual

This manual is also suitable for

EP2510 Piston Pump

120V Standard

Owner’s Manual • Notice d’utilisation • Manual del Propietario

SprayTECH

1770 Fernbrook Lane

Minneapolis, MN 55447

Technical Assistance: 1-800-292-4637

Order Entry: 1-800-443-4500

Fax: 1-800-525-9501

www.spraytechinc.com

EnglishFrançaisEspañol

Model No. 0294012

Table Of Contents

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

20 Amp Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

15 Amp Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Grounding Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Extension Cord Selection . . . . . . . . . . . . . . . . . . . . . . . . . 4

Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Purging the Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating the Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Setting the Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Using the Spray Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pressure Relief Procedure. . . . . . . . . . . . . . . . . . . . . . . . . 6

Priming the Sprayer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Spraying Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Practice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Daily Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Pressure Control Assembly . . . . . . . . . . . . . . . . . . . . . . . 36

Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Transducer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Fluid Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Filter/Valve Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

PRIME/SPRAY Valve Assembly . . . . . . . . . . . . . . . . . . . . 42

Cart Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Gun Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Pressure Control WIring Diagram . . . . . . . . . . . . . . . . . . 45

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Specifications

Model EP2510 120V

20 Amp Mode

Gallons per minute (GPM) . . . . . . . 1.25

Fluid section . . . . . . . . . . . . . . . . . dual stroke static packing

with reversible valve seats

Maximum pressure . . . . . . . . . . . . 3000 PSI

Motor electric (universal) . . . . . . . . 1.5 HP

Amperage . . . . . . . . . . . . . . . . . . . 17 amps

Electrical protection . . . . . . . . . . . . 22 amp circuit breaker

Maximum tip size. . . . . . . . . . . . . . 1 gun: .035"; 2 guns:

.023"

Hose length. . . . . . . . . . . . . . . . . . 300 feet

Maximum extension cord . . . . . . . . 100 feet, 12 gauge

Weight. . . . . . . . . . . . . . . . . . . . . . 110 lbs.

Dimensions . . . . . . . . . . . . . . . . . . 33" L x 41" H x 26" W

15 Amp Mode

Gallons per minute (GPM) . . . . . . . 0.8

Fluid section . . . . . . . . . . . . . . . . . dual stroke static packing

with reversible valve seats

Maximum pressure . . . . . . . . . . . . 3000 PSI

Motor electric (universal) . . . . . . . . 1.5 HP

Amperage . . . . . . . . . . . . . . . . . . . 15 amps

Electrical protection . . . . . . . . . . . . 20 amp circuit breaker

Maximum tip size. . . . . . . . . . . . . . 1 gun: .027"; 2 guns:

.019"

Hose length. . . . . . . . . . . . . . . . . . 200 feet

Maximum extension cord . . . . . . . . 100 feet, 12 gauge

Weight. . . . . . . . . . . . . . . . . . . . . . 110 lbs.

Dimensions . . . . . . . . . . . . . . . . . . 33" L x 41" H x 26" W

Safety Precautions

This manual contains information which must be read and

understood before using the equipment. When you come to an

area which has one of the following symbols, pay particular

attention and make certain to heed the safeguard.

This symbol indicates a potential hazard which may cause serious

injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard to you or to the

equipment. Important information that tells how to prevent

damage to the equipment or how to avoid causes of minor

injuries will follow.

HAZARD: INJECTION INJURY - A high pressure stream

of paint produced by this equipment can pierce

the skin and underlying tissues, leading to

serious injury and possible amputation.

PREVENTION:

• The maximum operating range of the unit is 3000 PSI fluid

pressure.

• NEVER aim the gun at any part of the body.

• NEVER allow any part of the body to come in contact with

the fluid stream. DO NOT come in contact with a fluid

stream created by a leak in the fluid hose.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the fluid pump off and

release all pressure before servicing, cleaning the tip

guard, changing tips, or leaving unattended. Pressure will

not be released by turning off the motor. The

PRIME/SPRAY knob must be turned to PRIME to relieve

the pressure. Refer to the PRESSURE RELIEF

PROCEDURE described in this manual.

• ALWAYS have the tip guard in place while spraying. The

tip guard provides some protection against injection

injuries but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning

the system.

• The paint hose can develop leaks from wear, kinking and

abuse. A leak is capable of injecting material into the skin.

Inspect the paint hose before each use.

• NEVER use a spray gun which does not have a trigger

lock or trigger guard in place and in working order.

• All accessories must be rated at or above 3000 PSI. This

includes spray tips, guns, extensions, and hose.

• In case of a skin injection, see a physician immediately.

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is important

to treat the injury surgically as soon as possible. DO NOT

delay treatment to research toxicity. Toxicity is a concern

with some coatings injected directly into the blood

stream. Consultation with a plastic surgeon or

reconstructive hand surgeon may be advisable.

DO NOT TREAT AN INJECTION INJURY AS A

SIMPLE CUT! Injection can lead to

amputation. See a physician immediately.

WARNING

NOTE: Notes give important information which should

be given special attention.

CAUTION

WARNING

English

HAZARD: EXPLOSION OR FIRE - Solvent and paint fumes

can explode or ignite, causing property damage

and/or severe injury.

PREVENTION:

• Exhaust and fresh air introduction must be provided to

keep the air within the spray area free from accumulation

of flammable vapors.

• Avoid all ignition sources such as static electricity sparks,

open flames, pilot lights, hot objects, cigarettes, and

sparks from connecting and disconnecting power cords or

working light switches.

• Fire extinguishing equipment must be present and in good

working order.

• Keep the unit in a well ventilated location away from the

spray area to avoid solvent and paint fumes. The pump

contains arcing parts which emit sparks.

• High velocity flow of material through equipment may

develop static electricity. The equipment being used, as

well as objects in and around the spray area, must be

properly grounded to prevent static discharge and sparks.

• Use only conductive or grounded high pressure fluid

hoses for airless applications. Be sure that the gun is

grounded properly through hose connections.

• The power cord must be connected to a grounded circuit.

• Use extreme caution when using materials with a

flashpoint below 70° F (21° C). A fluid’s flashpoint is the

temperature at which vapors from the fluid could ignite if

exposed to a flame or spark.

• Follow the material and solvent manufacturer's safety

precautions and warnings.

• When flushing equipment use the lowest possible

pressure.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

MATERIALS- May cause property damage or

severe injury.

PREVENTION:

• Do not use bleach.

• Do not use halogenated hydrocarbon solvents such as

methylene chloride and 1,1,1 - trichloroethane. They are

not compatible with aluminum and may cause an

explosion. If you are unsure of a material’s compatibility

with aluminum, contact your coating's supplier.

HAZARD: HAZARDOUS VAPORS - Paints, solvents,

insecticides, and other materials may be

harmful if inhaled, causing severe nausea,

fainting, or poisoning.

PREVENTION:

• Use a respirator or mask whenever there is a chance that

vapors may be inhaled. Read all instructions with the

mask to ensure that it will provide the necessary

protection against the inhalation of harmful vapors.

HAZARD: GENERAL - May cause property damage or

severe injury.

PREVENTION:

• Read all instructions and safety precautions before

operating any equipment.

• Comply with all appropriate local, state, and national

codes governing ventilation, fire prevention, and

operation.

• The United States Government Safety Standards have

been adopted under the Occupational Safety and Health

Act (OSHA). These standards, particularly part 1910 of

the General Standards and part 1926 of the Construction

Standards should be consulted.

• This high pressure airless pump is designed to be used

with manufacturer authorized parts only. When using this

pump with parts that do not comply with the minimum

specifications and safety devices of the pump

manufacturer, the user assumes all risks and liabilities.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover, as well as damage or movement of

couplings. If any of these conditions exist, replace the

hose immediately. Never repair a paint hose. Replace it

with another grounded hose.

• All hoses, swivels, guns, and accessories used with this

unit must be pressure rated at or above 2750 PSI.

• Do not spray on windy days.

• Wear protective eyewear.

Use only a 3-wire extension cord that has a 3-blade

grounding plug and a 3-slot receptacle that will accept the

plug on the product. Make sure your extension cord is in

good condition. When using an extension cord, be sure

to use one heavy enough to carry the current your

product will draw. An undersized cord will cause a drop

in line voltage resulting in loss of power and overheating.

A 14 or 12 gauge cord is recommended.

Grounding Instructions

This product must be grounded. In the event of an electrical

short circuit, grounding reduces the risk of electric shock by

providing an escape wire for the electric current. This product

is equipped with a cord having a grounding wire with an

appropriate grounding plug. The plug must be plugged into an

outlet that is properly installed and grounded in accordance

with all local codes and ordinances.

This product is for use on a nominal 120 volt circuit and has a

grounding plug that looks like the plug illustrated in sketch A.

If a properly grounded outlet is not available, a temporary

adapter which looks like the adapter illustrated in sketch B and

C may be used. The temporary adapter should be used only

until a properly grounded outlet can be installed by a qualified

electrician. The green colored rigid ear lug or the grounding

wire extending from the adapter must be connected to a

permanent ground such as a properly grounded outlet box

cover. Whenever the adapter is used, it must be held in place

by a metal screw.

Improper installation of the grounding plug can result in a

risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not

connect the green grounding wire to either flat blade terminal.

The wire with insulation having a green outer surface with or

without yellow stripes is the grounding wire and must be

connected to the grounding pin.

Check with a qualified electrician or serviceman if the

grounding instructions are not completely understood, or if you

are in doubt as to whether the product is properly grounded.

Do not modify the plug provided. If the plug will not fit the

outlet, have the proper outlet installed by a qualified

electrician.

WARNING

(A)

(B)

(C)

CAUTION

Extension Cord Selection

If an extension cord is used, make sure that it is of the 3-

conductor type with NEMA connectors so a continuous

grounding circuit is provided from the tool to the power circuit

receptacle. Also, be sure that the conductor size is large

enough to prevent excessive voltage drop which will cause

loss of power and possible motor damage to the unit. A table

of recommended extension cord sizes is shown below.

For nameplate ampere ratings which are between those given,

use the extension cord recommended for the next higher

ampere rating.

If an extension cord is to be used outdoors, it must be marked with

the suffix W-A following the cord type designation. For example,

SJTW-A to indicate that it is acceptable for outdoor use.

Initial Setup

The Piston Pump unit is fully assembled upon delivery. Follow

these simple steps for setup:

1. Pull up on the handle until the button locks snap into place.

Purging the Sprayer

This unit is shipped with test fluid in the fluid section to prevent

corrosion during shipment and storage.

If you are going to spray with latex paint, the test fluid must be

purged and then thoroughly cleaned out of the system.

If you are going to spray with solvent-based paint, all you need

to do is purge the fluid. Thorough cleaning is not necessary.

Keep the spray gun locked and in the OFF position during

these steps.

CAUTION

Extension Cord Length

Nameplate Ampere Rating

25 ft.

0 to 5 18 18 18 18 18 18

18 18 18 18 18 16

18 18 18 18 16 16

18 18 18 16 16 16

18 18 18 16 16 14

18 18 18 16 14 14

16 16 16 16 14 14

16 16 16 14 14 14

14 14 14 14 14 12

14 14 14 14 12 12

12 12 12 12 12 12

50 ft. 75 ft. 100 ft. 125 ft. 150 ft.

Purging the System for Latex Paint

1. Place a container of soapy water under the paint suction tube.

Have a waste container ready to catch the purged fluid.

2. Detach the return tube from the fluid section and place it

in the waste container.

If a metal container is used, it is

necessary to ground the spray

gun and container. To do this,

hold a metal portion of the gun

against the edge of the metal

container. Failure to do so may

lead to static electric discharge,

which may cause a fire.

3. Turn the pressure control knob counterclockwise to the

lowest setting.

4. Set the PRIME/SPRAY valve to the PRIME.

5. Turn the ON/OFF switch to ON.

6. Turn the pressure control knob clockwise slowly until fluid

starts coming through the return tube. Use the least

amount of pressure necessary to keep the fluid flowing.

When all of the test fluid has been cleaned out of the

system, soapy water will flow through the return tube.

7. Turn the pressure control knob to its lowest setting and replace

the container of soapy water with a container of clear water.

8. Turn the pressure control knob clockwise slowly until

water running through the return tube is clear.

9. Turn the pressure control knob counterclockwise to the

lowest setting. Replace the container of clean water with

a container of latex paint.

10. Turn the pressure control knob clockwise slowly until paint

comes through the return tube.

11. Place the return tube into the operating position above the

paint container. Keep recirculating paint through the

system until the paint coming through the return tube is

free of air bubbles.

12. Turn the pressure control knob counterclockwise to the

lowest setting. The unit is now ready to use.

Keep the spray gun’s trigger lock in the locked position

during these steps.

CAUTION

PRIME

SPRAY

PRIME/SPRAY Valve

Pressure Control

Knob

WARNING

Return Tube

English

Purging the System for Solvent-Based Paint

1. Place a container of paint under the paint suction tube.

Have a waste container ready to catch the purged fluid.

2. Detach the return tube from the fluid section and secure it

in the waste container so that it will not come out.

If a metal container is used, it is

necessary to ground the spray

gun and container. To do this,

hold a metal portion of the gun

against the edge of the metal

container. Failure to do so may

lead to static electric discharge,

which may cause a fire.

3. Turn the pressure control knob counterclockwise to the

lowest setting.

4. Set the PRIME/SPRAY valve to the PRIME.

5. Turn the ON-OFF switch to ON.

6. Turn the pressure control knob clockwise slowly until fluid

starts coming through the return tube. Use the least

amount of pressure necessary to keep the fluid flowing.

When all of the test fluid has been cleaned out of the

system, paint will flow through the return tube.

7. Turn the pressure control knob to its lowest setting.

8. Place the return tube into the operating position above the

paint container. Keep recirculating paint through the

system until the paint coming through the return tube is

free of air bubbles.

9. The unit is now ready to use.

PRIME

SPRAY

PRIME/SPRAY Valve

Pressure Control

Knob

WARNING

Return Tube

Operating the Sprayer

Before starting spraying each day, squirt upper packing

lubricant (Part No. 9992504) into the slots in the upper pump

housing.

This lubricant keeps the piston seals pliant, minimizing paint

bypass and piston wear. If the unit is operated several hours a

day, lubricate approximately every 4 hours.

For a new unit, follow the purging steps above. For units

already in service, purge water or solvent from the system as

described above, depending on the type of paint being used.

After the pump is ready to spray, it may also be necessary to

purge the hoses of water or solvent.

1. Make certain that the current limit switch is on the desired

setting.

2. Turn the pressure control knob counterclockwise to the

lowest setting.

3. Set the PRIME/SPRAY valve to SPRAY.

4. Be sure that the spray gun does not have a tip installed.

5. Move the gun’s trigger lock to the unlocked position.

6. Turn the pressure control knob clockwise to the halfway

point to increase the pressure.

7. Trigger the gun into a waste container until solvent or

water is purged from the hose.

If a metal container is used, it is necessary to ground the

spray gun and container. To do this, hold a metal portion

of the gun against the edge of the metal container. Failure

to do so may lead to static electric discharge, which may

cause a fire.

8. Turn the pressure control knob counterclockwise to its

lowest setting.

9. Turn the PRIME/SPRAY knob to PRIME.

10. Trigger the gun to be sure no pressure is left in the hose.

11. Move the gun’s trigger lock to the locked position.

12. Install the spray tip appropriate for the material being

sprayed. The thicker the paint, the larger the spray tip

required.

13. Set the PRIME/SPRAY valve to SPRAY.

14. Turn the pressure control knob clockwise to its highest

setting.

15. Move the gun’s trigger lock to the unlocked position.

16. Trigger the gun to test the spray pattern. Spray against a

scrap piece of cardboard or other test surface.

17. Adjust the unit to the proper pressure setting.

WARNING

NOTE: Do not apply so much that it overflows and

drips into the paint.

English

Setting the Pressure

The best pressure setting will vary with the type of paint and

the size and type of spray tip being used. The thicker the

paint, the higher the pressure will need to be.

To find the optimum pressure setting:

1. Turn the pressure control knob clockwise to its highest setting.

2. Trigger the gun and slowly turn the pressure control knob

counterclockwise. Stop when you reach the lowest pressure

necessary to keep the desired spray pattern and atomization.

Using the Spray Gun

Follow the instructions that came with your spray gun.

Pressure Relief Procedure

1. Move the gun’s trigger lock to the locked position.

2. Turn the motor ON/OFF switch to OFF.

3. Place the return line into a container and hold it securely in place.

4. Turn the PRIME/SPRAY valve to the PRIME. The pressure will

be relieved and fluid will dump through the return tube.

5. Relieve any pressure remaining in the hose by moving the

gun’s trigger lock to the unlocked position and triggering

the gun into a container.

Always ground the container, including the handle.

Failure to do so may result in a static electric discharge,

which may cause an explosion or fire.

6. Move the gun’s trigger lock to the locked position.

Priming the Sprayer

1. Turn the PRIME/SPRAY valve to the PRIME.

2. Put the suction tube into the paint container.

3. Turn the pressure control knob counterclockwise to the

lowest setting.

4. Turn the ON/OFF switch to ON.

5. Slowly turn the pressure control knob clockwise until the

paint begins to flow through the return tube.

6. Turn the pressure control knob counterclockwise to the

lowest setting.

7. Set the PRIME/SPRAY valve to SPRAY.

8. Move the gun’s trigger lock to the unlocked position.

If a metal container is used, it is necessary to ground the

spray gun and container. To do this, hold a metal portion of

the gun against the edge of the metal container. Failure to do

so may lead to static electric discharge, which may cause a

fire.

9. Trigger the gun into a waste container. Hold it open while

slowly turning the pressure control knob clockwise until paint

sprays from the gun tip. Keep the gun triggered until all the

air is forced out of the system and paint is flowing freely.

10. Release the trigger and move the gun’s trigger lock to the

locked position.

11. Check all fluid connections for leaks. If any are found, follow

the pressure relief procedure before tightening the connection.

WARNING

NOTE: Leave the PRIME/SPRAY valve on PRIME until

you are ready to operate the sprayer again.

WARNING

NOTE: Until you are satisfied with the spray pattern,

spray on a test surface rather than on the

surface to be painted.

Spraying

Spraying Technique

The key to a good paint job is an even coating over the entire

surface. This is done by using even strokes. Keep your arm

moving at a constant speed and keep the spray gun at a

constant distance from the surface. The best spraying

distance is 10 to 12 inches between the spray tip and the

surface.

Keep the spray gun at right angles to the surface. This means

moving your entire arm back and forth rather than just flexing

your wrist.

Keep the spray gun perpendicular to the surface, otherwise

one end of the pattern will be thicker than the other.

The spray gun should be triggered by turning it on and off with

each stroke. This will save paint and avoid paint buildup at the

end of the stroke. Do not trigger the gun during the middle of

a stroke. This will result in an uneven spray and splotchy

coverage.

Approximately

10 to 12 inches

Right way

Wrong way

Keep stroke smooth and at an even speed.

Even coat throughout

Approximately

10 to 12 inches

Heavy Coat

Do not flex wrist while spraying.

Light Coat Light Coat

English

Overlap each stroke by about 30%. This will ensure an even

coating.

When you stop painting, lock the gun safety switch, turn the

pressure control knob counterclockwise to its lowest setting

and set the PRIME/SPRAY valve to PRIME. Turn the ON/OFF

switch to OFF and unplug the sprayer.

Practice

1. Be sure that the paint hose is free of kinks and clear of

objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its

lowest setting.

3. Turn the PRIME/SPRAY valve to SPRAY.

4. Turn the pressure control knob clockwise to its highest

setting. The paint hose should stiffen as paint begins to

flow through it.

5. Move the gun’s trigger lock to the unlocked position.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to

check the spray pattern.

8. Use the lowest pressure setting necessary to get a good

spray pattern. If the pressure is set too high, the spray

pattern will be too light. If the pressure is set too low,

tailing will appear or the paint will spatter out in gobs

rather than in a fine spray.

Most latex paints and stains will require very high

pressure, which is why the sprayer is built to deliver up to

3000 PSI when needed.

NOTE: When spraying block filler, mastics or high

solid coatings, leave out the gun filter and

high pressure filter screens.

Good spray pattern

Paint tailing pattern

Proper way to trigger the spray gun

Approximately

10 to 12 inches

Keep stroke

even

Start stroke End strokePull trigger Release triggerKeep steady

Cleanup

Special cleanup instructions for use with flammable

solvents:

• Always flush spray gun at least one hose length from

spray pump.

• If collecting flushed solvents in a one gallon metal

container, place it into an empty five gallon metal

container, then flush solvents.

• Area must be free of flammable vapors.

• Follow all cleanup instructions.

The pump, hose, and gun should be cleaned thoroughly

after daily use. Failure to do so permits material to cake,

seriously affecting the performance of the unit.

After daily use, paint should be flushed from the unit with

solvent compatible with the material applied, and then re-

flushed with mineral spirits.

When cleaning the pump, hose, and gun with mineral

spirits or any other solvent, always spray at minimum

pressure with the gun spray tip removed. Static electricity

buildup may result in fire or explosion in the presence of

flammable vapors.

Be sure to follow the pressure relief procedure when

shutting the unit down for any purpose including

servicing or adjusting any part of the spray system,

changing or cleaning the spray tips, or preparing for

cleanup.

1. Turn the ON/OFF switch to OFF.

2. Bleed off any remaining pressure in the pump by turning

the PRIME/SPRAY knob to PRIME.

3. Remove the gun tip and clean it using an appropriate solvent.

4. Remove the paint container from below the suction tube.

5. Place a container of appropriate solvent below the suction tube.

6. Turn the pressure control knob counterclockwise to the

lowest setting.

7. Turn the ON/OFF switch to ON.

8. Trigger the spray gun into a waste container to flush the

pump, hose and gun clean.

9. Turn the ON/OFF switch to OFF.

10. Follow the pressure relief procedure detailed in this manual.

11. Unplug the unit and store it in a clean and dry area.

Maintenance

Daily Maintenance

Three daily procedures are required for routine operator

maintenance on this unit:

1. Lubricating the upper packings.

2. Cleaning the high pressure filter screen.

3. Cleaning the intake screen.

NOTE: For long-term storage, be sure to flush the

unit with an appropriate oil before storing.

WARNING

CAUTION

WARNING

English

Lubricating the Upper Packings

1. Clean out the paint that has seeped past the upper

packings into the extension housing.

Do not run the pump without the finger guard and the front

cover in place. Moving parts are a tissue crushing hazard.

2. Squirt upper housing lubricant (Part No. 9992504) into the

slots in the upper pump housing. If the unit is operated

several hours a day, lubricate approximately every 4 hours.

Cleaning the High Pressure Filter Screen

The high pressure filter will clog and must be cleaned as needed.

1. Turn the filter housing counterclockwise to remove it from

the filter head.

2. Take out the filter element and wash it thoroughly with the

appropriate solvent. Scrub the filter with a fiber-bristled

brush if necessary.

Do not use a wire brush. Damage to the filter element

could result.

Filter Housing

Filter Element

O-Ring

Filter Head

Filter Support

NOTE: The filter should be cleaned at least once a day.

If you are using block fillers, mastics or other

similar materials, leave the filter out.

CAUTION

NOTE: Do not apply so much lubricant that it

overflows and drips into the paint.

WARNING

NOTE: You may need to loosen the screws on the

front cover and remove the finger guard to

thoroughly clean the extension housing.

Excess paint in the extension housing will

adversely affect the performance of the unit.

Cleaning the Intake Screen

1. The intake screen will clog

and must be cleaned at least

once a day.

2. Turn the intake screen

counterclockwise to remove it

from the bottom of the

suction tube.

3. Clean thoroughly with the

appropriate solvent.

Additional Maintenance

Repacking the Fluid Section

A small amount of paint bypassing the piston and coming out

of the slots in the upper piston housing is normal. If it

becomes excessive, or if paint pressure drops, the piston

packings need to be replaced.

ALWAYS follow the PRESSURE RELIEF PROCEDURE

found in your manual before starting any troubleshooting,

servicing or cleaning.

ELECTRICAL SHOCK HAZARD. Make certain that the unit

is turned off and unplugged before attempting any

disassembly.

Removing the Fluid Section

1. Loosen and remove the suction tube assembly by turning

it counterclockwise.

2. Remove the front cover.

3. Remove the finger guard.

4. Loosen the screw clamp and remove the return line.

5. Remove the cotter pin from the connecting pin.

6. Remove the connecting pin by pushing it through the slide

block and piston rod.

7. Loosen and remove the fluid hose.

8. Loosen the large locknut on the upper end of the fluid

section.

9. Unscrew the entire fluid section assembly by turning it

counterclockwise.

Do not run the motor with the fluid assembly removed.

CAUTION

Return Line

Fluid Hose

Finger Guard

Suction Tube Assembly

Connecting Pin

Screw Clamp

Cotter Pin

WARNING

Suction Tube

Intake Screen

English

Removing the Piston Rod Assembly

Refer to the parts listing for the fluid section assembly.

1. Position the inlet valve housing (26) in a vise so that the

fluid section is vertical. Tighten the vise.

2. Position a large adjustable wrench on the wrench flats of

the cylinder (8). Turn the cylinder counterclockwise until

the cylinder is removed from the inlet valve housing.

3. Remove the inlet valve housing from the vise. Tap out the

inlet ball cage (22) and ball stop pin (21).

4. Remove the inlet valve carbide seat (24). Inspect the inlet

valve ball and the inlet ball seat for damage. If the seat is

worn or damaged, it can be flipped to the unused side. If

you flip or replace the seat, the ball must be replaced.

5. Remove the inlet valve seat O-ring (25) from the inlet

valve housing.

6. Position the wrench flats of the cylinder (8) in a vise and

tighten the vise.

Do not over tighten or you might damage the cylinder.

7. Remove the packing nut (1).

Hold a hand under the piston rod (16). The piston rod

may be damaged if it falls. The lower packings may also

fall out.

8. Gently tap down the piston assembly with a rubber mallet

until the piston assembly comes out.

Cleaning the Piston Rod

1. Remove the cylinder from the vise.

2. Position the piston rod assembly in the vise and tighten.

The piston rod may be damaged if you are using a vise

with steel jaws. Use a vise with aluminum jaws or take

precautions to protect the piston rod.

3. Remove the retaining nut (20).

4. Remove the outlet valve seat (19), the outlet ball (18), the seal

washer (27) and the outlet ball cage (17). Inspect the outlet

valve ball and the outlet valve ball seat for damage. If the

seat is worn or damaged, it can be flipped to the unused side.

If you flip or replace the seat, the ball must be replaced.

5. Remove the lower packings (12, 13), the pressure ring (11),

the wave washer (10), and the O-ring (9) from the cylinder (8).

6. Soak the new leather packings in linseed oil for 5 minutes.

Do not over-soak.

7. Clean the disassembled parts in an appropriate solvent.

8. Install the outlet ball cage (17), the outlet ball (18), the

seal washer (27), and the outlet valve seat (19) in that

order into the piston rod.

9. Apply removable threadlocking compound to the retaining

nut threads (20) and screw the retaining nut into the

piston rod. Torque the retaining nut to 24 ft./lbs. Remove

the piston assembly from the vise.

CAUTION

NOTE: If the carbide valve seat requires

replacement, use valve kit P/N 0294979.

NOTE: If any parts are difficult to disassemble, soak

them in an appropriate solvent until the paint

softens.

Replacing the Packings

1. Position the wrench flats of the cylinder (8) into the vise

and tighten the vise.

2. Insert the wave spring (6), pressure ring (5), upper

packings (3, 4) and adapter (2) into the cylinder (8).

3. Loosely thread the packing nut (1) into the cylinder.

4. Remove the cylinder from the vise, rotate it, and replace it

in the vise so that the bottom of the cylinder is facing up.

5. Insert the wave spring (10), the lower pressure ring (11),

the lower packings (12, 13), the lower ring support (14),

and the O-ring (15) into the cylinder.

Inserting the Piston Rod

1. Insert the piston rod assembly into the cylinder.

2. Insert the O-ring (25) into the inlet valve housing (26).

3. Insert the inlet ball seat (24) and the inlet ball (23) into the

inlet valve housing.

4. Insert the stop pin (21) into the inlet ball cage (22) and

place them into the inlet valve housing (26).

5. Place the O-ring (9) into the inlet valve housing.

6. Thread the inlet valve housing assembly onto the bottom

of the cylinder assembly. Torque to 75 ft./lbs.

7. Install the large locknut (7) onto the cylinder and turn it until

the nut bottoms out on the threaded section of the cylinder.

Attaching the Fluid Section

1. Remove the assembled fluid section from the vise. Apply

anti-seize compound on the upper cylinder threads and

thread it into the pump housing. The piston rod (16) will

align itself with the slide block.

2. Rotate the fluid section so that the hole in the slide block

is aligned with the hole in the piston assembly.

3. Slide the connecting pin through the holes in the slide

block and the piston assembly.

4. Replace the cotter pin to hold the connecting pin securely.

Refer to the illustration on the previous page.

5. Screw the fluid section into the pump housing as far as it

will go. Then unscrew it slightly so that the outlet elbow

will align with the fluid hose.

6. Firmly tighten the locknut (7) by turning it clockwise until it

is secured tightly against the drive housing. Torque to 150

ft./lbs.

Replacing the Motor Brushes

Brushes should be inspected periodically for wear. If one of

the brushes measures less than 1/2", is worn or is chipped,

then replace both of the motor brushes. It is recommended

that the brushes be replaced when the packings are replaced.

ALWAYS follow the PRESSURE RELIEF PROCEDURE

found in your manual before starting any troubleshooting,

servicing or cleaning.

WARNING

NOTE: Make certain to alternate the UHMWPE and

leather packings as shown in the illustration.

English

Removing the Motor Cord

1. Disconnect the power cord from the electrical supply.

2. Loosen the 4 hex socket head allen screws along the

sides of the motor cover and remove the cover.

3. Unscrew and remove the brush caps holding the brushes

in place.

4. Pry the brushes out gently with a screwdriver.

5. Install the new brushes, P/N 07101.

6. Install the brush caps. If the old brush caps are damaged,

replace them with P/N 07103.

7. Replace the motor cover and hex socket head allen screws.

Replacing the Armature

Removing the Motor Cord

1. Disconnect the unit from the power source and follow the

pressure relief procedure found in this manual.

2. Remove the motor cover by unscrewing the 4 hex socket

head screws that attach the shroud to the adapter plate.

3. Remove the pressure control box cover plate by

unscrewing the 4 black phillips head screws.

4. Unplug the slip-on connector for the black motor lead from

M1 located on the front edge of the circuit board. Then

unplug the slip-on connector for the white motor lead from

M2. See the wiring diagram in the parts listing section of

this manual.

5. Remove the strain relief holding the motor cord in the cart

mounting plate of the pressure control box. Carefully pull

the motor cord out through the strain relief hole.

NOTE: Pay attention to the length of the cord jacket

extending into the box and the routing of

both wires to the circuit board. You will need

to know this when replacing the motor cord.

Cover Plate

White Lead

Black Lead

Installing the New Armature

Refer to the illustration below during the following steps.

1. Unscrew the motor brush caps (1) and remove the motor

brushes (2).

2. Put an alignment mark on the motor shell and gearbox so

that when it is reassembled, the motor will be oriented

correctly.

3. Remove the 4 long phillips head screws (3) running the

length of the motor body.

4. Carefully remove the motor body (4) by pulling straight

back towards the back of the cart. The armature (6) will

normally remain mounted to the gearbox (7) as the motor

body is being removed.

5. Remove the armature by grasping it around the middle

section and pulling straight back. If there is any

resistance, gently rock the armature up and down while

pulling. If the armature came off with the motor body,

simply pull the armature out by grasping the armature

bearing.

6. Retrieve the 2 belleville washers (5) from the inside rear

bearing bore in the motor end bell.

7. With the motor body sitting upright, install the belleville

washers in the rear bearing bore of the motor and bell.

Stack the washers so that the inside diameters touch each

other.

8. Install the new armature into the motor body.

9. With the armature installed in the motor body, insert the

front armature bearing in the gearbox bearing bore. The

inside diameter of the motor shell should slip over the 4

centering bosses on the gearbox.

10. Align the marks on the motor shell and gearbox and

attach the motor body to the gearbox with the 4 long

phillips head screws.

Replacing the Motor Cord

1. Insert the motor cord through the strain relief hole on the

pressure control mounting plate on the cart. Position the

jacketed portion of the motor cord at the distance through

the hole noted in step 4 of Removing the motor cord.

Reconnect the slip-on connector for the black motor lead

to M1 and white motor lead to M2 on the front edge of the

circuit board. Route the wires as noted in step 4.

2. Install the strain relief on the back side of the pressure

control mounting plate.

3. Screw on the pressure control box cover plate.

4. Inspect the motor brushes for damage or wear. If less

than 1/2" long, replace the brushes. Install the brushes

and brush caps.

5. Replace the motor cover and mounting screws.

English

Troubleshooting

Problem

The unit will not run

The unit will not prime.

The unit will not build or maintain

pressure.

Fluid leaks from the upper end of the

fluid section.

The spray pattern is bad.

The pressure is low.

The fuse at the pump circuit breaker is

blown.

Low performance/circuit breaker

tripping.

Cause

1. A breaker is tripped on the unit or at the plug in.

2. The unit is not plugged in.

3. The pressure control knob is set too low.

4. There is faulty wiring or a faulty circuit.

5. The motor brushes are worn.

6. The ON/OFF switch is faulty.

1. The piston packings are dried out.

2. The inlet valve is leaking.

3. The pump inlet screen is plugged.

4. There is air in the pump or the paint hose.

5. The piston packings are worn.

6. The paint is too thick.

7. The siphon tube is clogged.

8. The siphon tube has an air leak.

9. The tip is clogged.

1. The pressure adjustment knob is not properly set.

2. The pump inlet strainer is dirty.

3. The valve balls or valve seals are worn or dirty.

4. There is air in the pump or paint hose.

5. The piston packings are worn.

6. The spray tip is worn.

7. The unit is leaking internally.

8. The inlet or outlet valve is leaking.

9. The external fittings are leaking.

10. The paint is too thick.

11. The spray tip is too large.

12. Paint has built up on the slide block in the

extension housing.

13. The PRIME/SPRAY valve is leaking.

1. The upper packing is worn.

2. The piston rod is worn.

1. The tip is too large.

2. The pressure is set incorrectly.

3. Not enough fluid is reaching the spray gun.

4. The fluid is too thick.

1. The pressure is set too low.

2. The power supply is the wrong voltage.

3. The extension cord is too long.

4. Current limit is set to 15 amp setting.

1. Pressure build up at the pump is too great.

2. There is a malfunction in the gear box or linkages.

1. Loose motor shunt wires or worn brushes.

2. Loose connections in pressure control box.

3. Safety shutoff pressure incorrect.

4. Missing circuit breaker switch boot/dirty switch.

5. The current limit switch position is incorrect.

6. The slide block or extension housing is clogged.

7. Filter is clogged.

Solution

1. Check the breakers and reset if necessary.

2. Plug the unit in.

3. Increase the pressure.

4. Take the unit to an Authorized Service Center.

5. Check the brushes and replace if necessary

6. Take the unit to an Authorized Service Center.

1. Remove the suction tube and feel the lower check ball to

be sure that it is free. Place a full cup of paint thinner over

the end of the fluid section and turn on the pump.

2. Replace the inlet valve with the kit P/N 0294979.

3. Remove the inlet screen and clean.

4. Hold the gun trigger in the open position and run the unit for

about 10 seconds until the air is purged. Check the suction

tube for leaks.

5. Replace the packings with kit P/N 0294978.

6. Prime the pump with compatible solvent. Bring the pump

up to pressure. Carefully remove the pump from the

solvent container and immerse the inlet tube in the thick

fluid to be sprayed. With the spray tip removed, trigger the

gun until the thick fluid appears at the gun. Replace the

spray tip.

7. Remove and clean the suction tube.

8. Check the suction tube and seal any leaks found.

9. Relieve the pressure; remove and clean the tip.

1. Increase the pressure.

2. Clean the pump inlet strainer.

3. Replace or clean the valve balls and seats.

4. Hold the gun trigger in the open position and run the unit for

about 10 seconds until the air is purged.

5. Replace the packings with kit P/N 0294978.

6. Replace the spray tip by following the directions supplied

with your spray gun.

7. With the gun trigger closed, allow the unit to come up to

pressure and then shut it off when the pump momentarily

starts. Look to see where the internal leak is occurring and

rebuild the fluid section.

8. Replace the valves by using kit P/N 0294979.

9. Check all hose fittings and connections for external leaks.

10. Check the fluid manufacturer's recommendations listed on

the fluid container label.

11. Change the spray tip.

12. Clean the slide block.

13. Check the PRIME/SPRAY valve and clean if necessary.

Put in spray position firmly.

1. Relieve the pressure and replace the packings.

2. Replace the piston rod.

1. Change to a smaller spray tip.

2. Reset the pressure.

3. Clean all the strainers and filters.

4. Add solvent or water according to the fluid manufacturer's

recommendations.

1. Increase the pressure.

2. Connect the unit to a 120 volt AC connection.

3. Use a 12 gauge extension cord that does not exceed 100

ft. (31 meters) in length.

4. Set switch to 20 amp setting.

1. Take the unit to a factory Authorized Service Center.

2. Repair or replace the malfunctioning parts.

1. Replace brushes and wires as necessary.

2. Tighten connections or scrape residue off of connectors.

3. Recalibrate the safety shutoff pressure to 2650 +100/-0 psi.

4. If the circuit breaker switch is clogged with contaminates,

replace switch.

5. The unit should be placed in the 15 amp mode only when

the wall circuit breaker is tripping. When the unit is in the

15 amp mode, it is normal for it to slow down.

6. Clean.

7. Clean the filter. If spraying heavier materials such as block

filler or mastics, remove the filter.

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Item Part No. Description Qty.

18 51357 Washer, 5/16 split lock.................................2

19 9802252 Screw, #10-32..............................................4

20 9822101 Washer.........................................................4

21 0294297 Pressure control assembly ..........................1

(Includes item 22)

22 0291438 Cover ...........................................................1

23 9802250 Screw, #10-32..............................................4

24 02208 Transducer assembly...................................1

25 0507388 Elbow ...........................................................1

26 14761 Hose, fluid....................................................1

27 53171 Washer.........................................................2

28 9800127 Screw, 3/8-16 mx .875.................................2

29 0154218 Cap (not shown) ..........................................1

30 0294289 Power cord (not shown)...............................1

31 0276363 Strain relief, small (not shown)

32 54204 Strain relief, large (not shown)

Item

Part No. Description Qty.

1 ----------- Cart assembly..............................................1

2 0279287 Motor shroud................................................1

3 9802537 Screw...........................................................8

4 0294345 Baffle............................................................1

5 0507156 Filter/Valve assembly...................................1

6 0508343 Fitting ...........................................................1

7 9885561 Fitting ...........................................................1

8 0291550 Cap ..............................................................1

9 0507161 Hose, return .................................................1

10 54425 90º elbow .....................................................3

11 ----------- Drive assembly ...........................................1

12 0294386 Guard, finger................................................1

13 ----------- Drive assembly cover ..................................1

14 9850639 Clamp, return line ........................................1

15 0507390 Tube, siphon ................................................1

16 02975 Filter, suction................................................1

17 52183 Screw, 5/16-18X.75 hex head......................2

Parts Listings • Liste des pièces • Listas de piezas

Final Assembly • Assemblage final • Conjunto final

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Drive Assembly • Ensemble d’entraînement • Conjunto del mecanismo de transmisión

Item Part No. Description Qty.

1 71010 Motor interface assembly............................1

2 51236 Screw, cap ...................................................6

3 51357 Washer, lock ................................................6

4 51691 Screw, set ....................................................1

5 13709 Gear, pinion spur .........................................1

6 52965 Key, woodruff ...............................................1

7 71017 Gasket..........................................................1

8 51240 Ring, retaining..............................................1

9 13633 Gear, spur ....................................................1

10 05304 Key...............................................................1

11 71013 Bearing, ball.................................................1

12 53031 Pin, dowel ....................................................2

13 0507394 Housing, drive..............................................1

14 53025 Pin, dowel ....................................................1

15 11843 Washer.........................................................2

16 9802537 Screw ...........................................................2

17 71034 Pin, connecting ............................................1

18 71031 Housing, extension ......................................1

19 0294207 Fluid section assembly ................................1

NOTE: Torque item 30 to 31 in./lbs.

Torque item 37 to 20 ft./lbs.

Torque item 2 to 15 ft./ lbs.

Item

Part No. Description Qty.

20 71057 Seal..............................................................1

21 53822 Ring, retaining..............................................1

22 71055 Bearing, ball.................................................1

23 71004 Crankshaft....................................................1

24 54012 Washer, thrust..............................................2

25 80046 Bearing.........................................................1

26 71022 Rod, connecting...........................................1

27 9885543 Fitting, grease ..............................................1

28 71019 Bearing.........................................................1

29 54013 Washer, retaining .........................................1

30 54186 Screw ...........................................................1

31 9821506 Washer, lock, split........................................1

32 53244 Plug, pipe.....................................................2

33 71026 Block, slide...................................................1

34 71025 Pin, wrist ......................................................1

35 51841 Pin, cotter.....................................................1

36 53171 Washer, lock ................................................4

37 52163 Screw, cap ...................................................4

NOTE: Fill with 16 ounces of gear oil (P/N 9870305)

when assembling the gear motor (1) to drive

housing (13).

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Pressure Control Assembly • Ensemble de commande de pression •

Conjunto de la caja de control de presión

NOTE: When installing the retaining ring (8), make

sure that it is fully seated in the groove on the

pressure control knob (20).

Always use non-conductive thermal

compound between triac base (13) and

pressure control box (10).

NOTA: Lorsqu’on installe la bague de retenue (8),

s’assurer qu’elle soit bien insérée dans la

rainure sur le bouton de commande de

pression (20).

Toujours utiliser un composé thermique non

conducteur entre la base à triac (13) et la

boîte de commande de pression (10).

NOTA: Cuando instale el anillo de retención (8),

asegúrese de que esté completamente

asentado en la perilla de control de presión

(20).

Siempre use compuesto térmico no

conductivo entre la base del tiristor

bidireccional (13) y la caja de control de

presión (10).

NOTE: When replacing parts in the pressure control

assembly, refer to the pressure control

assembly wiring diagram near the back of this

manual.

NOTA: Lorsqu’on remplace des pièces de l’ensemble

de commande de pression, se reporter au

schéma de câblage approprié situé vers la fin

de ce manuel.

NOTA: Cuando reemplace las piezas del conjunto de

la caja de control de presión, consulte el

diagrama de cableado de éste, casi al final del

manual.

EnglishFrançaisEspañol

Item Part No. Description Qty.

1 9850928 Switch, circuit breaker, 20 amp....................1

2 ----------- Screw (included with item 4)........................4

3 ----------- Power cord lead, hot (black)

4 9850929 Switch boot ..................................................1

5 02712 Spring...........................................................1

6 0291442 Gasket, circuit box .......................................2

7 9820320 Spacer, control knob....................................1

8 9822522 Ring, retaining (see note) ............................1

9 9850917 Nut, Seal ......................................................1

10 0279362 Box, pressure control...................................1

11 9804910 Screw, phillips, pan head (6-32 x 0.5) .........2

12 9803102 Screw, phillips pan head (10-24 x 1.00) ......1

13 9850804 Triac (see note)............................................1

14 9810102 Nut, hex 6-32 ...............................................2

15 9822109 Washer, star, #6 ...........................................2

16 ----------- Power cord lead, negative (green)

17 10939 Screw, self-tap (6-32 x 3/8)..........................4

18 0294331 Plunger.........................................................1

19 02208 Transducer assembly...................................1

Item Part No. Description Qty.

20 0295426 Knob, pressure control.................................1

21 03662 Spacer, switch..............................................1

22 9800331 Screw, button head (6-21 x 0.50) ................2

23 0508302 Pressure switch............................................1

24 9894230 Spring, compression coil..............................1

25 9800604 Screw, phillips pan head (4-40 x 0.625) ......2

26 0294336 Fish plate, threaded .....................................1

27 0294332 Bracket, micro switch...................................1

28 9850911 Switch, SPDT, 6 amp...................................1

29 0279409 Red lead assembly ......................................1

30 0279410 Yellow lead assembly...................................1

31 0279408 Blue lead assembly......................................1

32 0294169 Grey lead assembly .....................................1

33 0294168 Violet lead assembly....................................1

34 0294288 Black lead assembly ....................................1

35 ----------- Power cord lead, neutral (white)

36 0294111 Circuit board assembly ................................1

37 0294593 Support, circuit board...................................4

Article No de pièce Description Qté

1 9850928 Interrupteur du disjoncteur, 20 A ..............1

2 ----------- Vis (comprise avec l’article 4) ..................4

3 ----------- Fil conducteur du cordon d’alimentation

(noir)

4 9850929 Enveloppe de l’interrupteur ......................1

5 02712 Ressort .....................................................1

6 0291442 Garniture d’étanchéité de la boîte de circuit..2

7 9820320 Rondelle d’espacement du bouton

de commande...........................................1

8 9822522 Bague de retenue.....................................1

9 9850917 Écrou étanche ..........................................1

10 0279362 Boîte de commande de pression .............1

11 9804910 Vis Phillips à tête cylindrique bombée

(6-32 x 0,5)...............................................2

12 9803102 Vis Phillips à tête cylindrique bombée

(10-24 x 1,.00)..........................................1

13 9850804 Triac (voir la remarque)............................1

14 9810102 Écrou hexagonal 6-32 ..............................2

15 9822109 Rondelle étoile no 6 .................................2

16 ----------- Fil conducteur du cordon d’alimentation,

négatif (vert)

17 10939 Vis autotaraudeuse (6-32 x 3/8)...............4

Article No de pièce Description Qté

18 0294331 Plongeur ...................................................1

19 02208 Ensemble de transducteur .......................1

20 0295426 Bouton de commande de pression ..........1

21 03662 Rondelle d’écartement de l’interrupteur ...1

22 9800331 Vis à tête ronde (6,21 x 0,50) ..................2

23 0508302 Interrupteur de la pression .......................1

24 9894230 Ressort de compression hélicoïdal ..........1

25 9800604 Vis (4-040 x 0,625)...................................2

26 0294336 Éclisse filetée ...........................................1

27 0294332 Patte de fixation du micro-contact............1

28 9850911 Commutateur unipolaire et bidirectionnel,

6A .....................................................................1

29 0279409 Ensemble du fil conducteur rouge ...........1

30 0279410 Ensemble du fil conducteur jaune............1

31 0279408 Ensemble du fil conducteur bleu..............1

32 0294169 Ensemble du fil conducteur gris...............1

33 0294168 Ensemble du fil conducteur violet ............1

34 0294288 Ensemble du fil conducteur noir...............1

35 ----------- Fil conducteur du cordon d’alimentation,

neutre (blanc)

36 0294111 Ensemble de la plaquette de circuit ........1

37 0294593 Support de la plaquette du circuit ............4

Articulo No. de pieza Descripción Cantidad

1 9850928 Interruptor del cortacircuito, 20 amps..1

2 ----------- Tornillo (incluido con el elemento 4)....4

3 ----------- Cable de alimentación, "vivo" (negro)

4 9850929 Manguito aislador..............................1

5 02712 Resorte..............................................1

6 0291442 Junta obturadora de la caja

de circuitos........................................2

7 9820320 Perilla de control del separador ........1

8 9822522 Anillo de retención (consulte la nota)..1

9 9850917 Tuerca obturadora.............................1

10 0279362 Caja de control de presión................1

11 9804910 Tornillo con cabeza Phillips

(6-32 x 0.5) ..........................................2

12 9803102 Tornillo con cabeza Phillips

(10-24 x 1.00)....................................1

13 9850804 Tiristor bidireccional (consulte la nota)1

14 9810102 Tuerca hexagonal 6-32 .....................2

15 9822109 Arandela de estrella, #6....................2

16 ----------- Cable de alimentación, negativo

(verde)

17 10939 Tornillo autoroscante (6-32 x 3/8) .....4

18 0294331 Tapón ................................................1

Articulo

No. de pieza Descripción Cantidad

19 02208 Conjunto del transductor...................1

20 0295426 Perilla de control de presión .............1

21 03662 Espaciador de interruptor..................1

22 9800331 Tornillo de cabeza de botón

(6-21 x 0.50)......................................2

23 0508302 Conjunto del cable del interruptor

de presión .........................................1

24 9894230 Resorte de compresión.....................1

25 9800604 Tornillo con cabeza Phillips

(4-40 x 0.625)....................................2

26 0294336 Cubrejunta roscada...........................1

27 0294332 Ménsula para microinterruptor ..........1

28 9850911 Interruptor, SPDT, 6 amps.................1

29 0279409 Conjunto del cable rojo .....................1

30 0279410 Conjunto del cable amarillo...............1

31 0279408 Conjunto del cable azul.....................1

32 0294169 Conjunto del cable gris .....................1

33 0294168 Conjunto del cable violeta.................1

34 0294288 Conjunto del cable negro..................1

35 ----------- Cable eléctrico, neutro (blanco)

36 0294111 Conjunto del tablero de circuitos ......1

37 0294593 Tablero de circuitos de soporte.........4

English

Français

Español

English

Français Español

Item Part No. Description Qty.

1 0294785 Adapter plate assembly . . . . . . . . . . . . . . .1

2 9820904 Belleville washer . . . . . . . . . . . . . . . . . . . .8

3 0294783 First stage gear assembly . . . . . . . . . . . . .1

4 0294782 Second stage gear assembly . . . . . . . . . .1

5 9831004 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6 0294784 Shaft/gear assembly . . . . . . . . . . . . . . . . .1

7 0294781 Gear housing . . . . . . . . . . . . . . . . . . . . . .1

8 0294613 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

9 9803300 Motor stud . . . . . . . . . . . . . . . . . . . . . . . .4

10 ----------- End bell . . . . . . . . . . . . . . . . . . . . . . . . . .1

11 ----------- Set screw . . . . . . . . . . . . . . . . . . . . . . . . .2

12 0294798 Seal washer . . . . . . . . . . . . . . . . . . . . . . .4

Item

Part No. Description Qty.

13 9803302 Gear box stud . . . . . . . . . . . . . . . . . . . . . .4

14 17100 Armature & bearing assembly . . . . . . . . . .1

15 9820903 Belleville washer . . . . . . . . . . . . . . . . . . . .2

16 ----------- Motor housing . . . . . . . . . . . . . . . . . . . . . .1

17 ----------- Field mount screw . . . . . . . . . . . . . . . . . . .2

18 0294709 Stator field assembly . . . . . . . . . . . . . . . . .1

19 07101 Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

20 07103 Cap, brush . . . . . . . . . . . . . . . . . . . . . . . .2

--- 0279901 Gear box assembly (Items 1-8, 13-14) . . . .1

--- 0294295 Motor assembly (Items 14-17, 19-20) . . . .1

--- 0294708 End bell assembly (items 10-11, 18) . . . . .1

Motor Assembly • Ensemble moteur • Conjunto del motor (P/N 71010)

15*

NOTE: Bellville washers should be

installed with the convexsides

facing.

NOTA: Des rondelles Belleville doivent

tre install es de mani re ce

que les c t s convexes soient

plac s frontalement.

NOTA: Las arandelas de Bellville se

deben instalar con los lados

convexos frente a frente.

English

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English

Français Español

Fluid Section Assembly •

Ensemble de la section du fluide •

Conjunto de la sección de fluidos

(P/N 0294207)

Item Part No. Description Qty.

1 0294325 Packing nut . . . . . . . . . . . . . . . . . . . . . . . . . .1

2 0294355 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3 08070 V-packing, UHMWPE, upper . . . . . . . . . . . . .3

4 09091 V-packing, leather, upper . . . . . . . . . . . . . . . .2

5 0294326 Ring, pressure, upper . . . . . . . . . . . . . . . . . .1

6 13364 Wave spring . . . . . . . . . . . . . . . . . . . . . . . . .1

7 09326 Large locknut . . . . . . . . . . . . . . . . . . . . . . . .1

8 0294517 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

9 9871048 O-ring, Teflon #032 . . . . . . . . . . . . . . . . . . . .1

10 9894237 Spring, wave . . . . . . . . . . . . . . . . . . . . . . . . .1

11 0294523 Ring, pressure, lower . . . . . . . . . . . . . . . . . .1

12 0294521 V-packing, UHMWPE, lower . . . . . . . . . . . . .3

13 0294520 V-packing, leather, lower . . . . . . . . . . . . . . . .2

14 0294522 Ring, support, lower . . . . . . . . . . . . . . . . . . .1

15 09441 O-ring, Teflon #030 . . . . . . . . . . . . . . . . . . . .1

16 0294518 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17 0123434 Cage, ball . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18 9841502 Ball, outlet . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19 0294516 Seat, valve . . . . . . . . . . . . . . . . . . . . . . . . . .1

20 0123328 Nut, retainer . . . . . . . . . . . . . . . . . . . . . . . . .1

21 09451 Pin, stop . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22 0279446 Cage, ball . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23 51519 Ball, inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24 00310 Seat, valve . . . . . . . . . . . . . . . . . . . . . . . . . .1

25 00203 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26 0279914 Inlet housing replacement . . . . . . . . . . . . . . .1

27 9870114 Washer, seal . . . . . . . . . . . . . . . . . . . . . . . . .1

NOTE: Those items marked with an * are included in

packing kit P/N 0294978. Those items marked

with a + are included in valve kit P/N 0294979.

English

9*+

10*

11*

12*

13*

12*

13*

12*

15*+

23*+

24+

25*+

19+

18*+

Article No de pièce Description Qté

1 0294325 Écrou à pression ..........................................1

2 0294355 Adaptateur....................................................1

3 08070 Garniture en V supérieure, UHMWPE .........3

4 09091 Garniture en V en cuir supérieure................2

5 0294326 Anneau à pression supérieure .....................1

6 13364 Ressort ondulé .............................................1

7 09326 Gros écrou de blocage.................................1

8 0294517 Cylindre ........................................................1

9 9871048 Joint torique, Teflon no 032..........................1

10 9894237 Ressort ondulé .............................................1

11 0294523 Anneau à pression inférieur .........................1

12 0294521 Garniture en V inférieure, UHMWPE ...........3

13 0294520 Garniture en V en cuir inférieure..................2

14 0294522 Support annulaire inférieur...........................1

15 09441 Joint torique, Teflon no 030..........................1

16 0294518 Piston ...........................................................1

17 0123434 Cage à bille ..................................................1

18 9841502 Bille de sortie................................................1

19 0294516 Siège de soupape ........................................1

20 0123328 Écrou de retenue..........................................1

21 09451 Goupille de blocage .....................................1

22 0279446 Cage à bille ..................................................1

23 51519 Bille d’entrée.................................................1

24 00310 Siège de soupape ........................................1

25 00203 Joint torique..................................................1

26 0279914 Pièce de rechange du logement d’entrée ....1

27 9870114 Rondelle d’étanchéité...................................1

Articulo No. de pieza Descripción Cantidad

1 0294325 Tuerca de empaque..............................1

2 0294355 Adaptador .............................................1

3 08070 Empaque superior en V, UHMWPE......3

4 09091 Empaque superior de cuero, en V .......2

5 0294326 Anillo de presión, superior....................1

6 13364 Resorte ondulado .................................1

7 09326 Tuerca de seguridad, grande ...............1

8 0294517 Cilindro..................................................1

9 9871048 Junta tórica de Teflon #03 ....................1

10 9894237 Resorte ondulado .................................1

11 0294523 Anillo de presión, inferior......................1

12 0294521 Empaque inferior en V, UHMWPE........3

13 0294520 Empaque inferior de cuero en V ..........2

14 0294522 Anillo de soporte, inferior......................1

15 09441 Junta tórica de Teflon #030 ..................1

16 0294518 Pistón....................................................1

17 0123434 Jaula de la bola ....................................1

18 9841502 Bola de salida.......................................1

19 0294516 Asiento de la válvula ............................1

20 0123328 Tuerca de retención..............................1

21 09451 Pasador limitador..................................1

22 0279446 Jaula de la bola ....................................1

23 51519 Bola de entrada ....................................1

24 00310 Asiento de la válvula ............................1

25 00203 Junta tórica ...........................................1

26 0279914 Reemplazo del alojamiento de entrada..1

27 9870114 Arandela de obturación ........................1

NOTA: Los elementos marcados con un * se incluyen en

el juego del empaque P/N 0294978. Los

elementos marcados con un signo de + se

incluyen en el juego de la válvula P/N 0294979.

Español

NOTA: Les articles suivis d’un astérisque (*) sont compris

dans la trousse de garniture (pièce no 0294978), alors

que ceux suivis d’un signe d’addition (+) sont compris

dans la trousse de soupape (pièce no 0294979).

Français

EnglishFrançaisEspañol

Filter/Valve Assembly •

Assemblage filtre / soupape •

Conjunto del filtro y la válvula

(P/N 0507156)

Item Part

No. Description Qty

1 0294194 Filter body assembly . . . . . . . . . . . . . . . . . . .1

2 14069 Filter sieve (50 mesh) . . . . . . . . . . . . . . . . . .1

0291564 Filter sieve (20 mesh) - optional

14068 Filter sieve (100 mesh) - optional

3 9894245 Filter support . . . . . . . . . . . . . . . . . . . . . . . . .1

4 14072 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5 0507381 Head, filter/dump valve . . . . . . . . . . . . . . . . .1

6 0294499 Seal, dump valve . . . . . . . . . . . . . . . . . . . . .1

7 0294516 Seat, valve . . . . . . . . . . . . . . . . . . . . . . . . . .1

8 9841502 Ball, 10mm . . . . . . . . . . . . . . . . . . . . . . . . . .1

9 0294214 PRIME/SPRAY valve assembly . . . . . . . . . . .1

Article No de pièce Description Qté

1 0294194 Ensemble du corps de filtre .........................1

2 14069 Tamis filtrant (mailles 50) .............................1

0291564 Tamis filtrant (mailles 20) - facultatif

14068 Tamis filtrant (mailles 100) - facultatif

3 9894245 Support de filtre............................................1

4 14072 Joint torique..................................................1

5 0507381 Tête de filtre / de décharge de soupape......1

6 0294499 Dispositif d’étanchéité de la soupape

de décharge .................................................1

7 0294516 Siège de soupape ........................................1

8 9841502 Bille (10 mm) ................................................1

9 0294214 Ensemble de la soupape AMORÇAGE-

VAPORISATION...........................................1

Français

NOTE: Valve repair kit P/N 0294966 includes * items

from the filter/valve assembly.

NOTE: Tabs on filter sieve should always go into the

filter head. Avoid forcing tabs into filter body.

Do not use halogenated hydrocarbons. 3000

PSI maximum.

English

Before installing the

PRIME/SPRAY valve

cartridge:

1. Turn the handle fully

counterclockwise or

the valve seat will be

damaged.

2. Apply antiseize

compound to the

cartridge threads.

3. Thread the cartridge

into the filter head

and torque to 35

ft./lbs.

CAUTION

Avant d’installer la cartouche de la soupape AMORÇAGE-

VAPORISATION :

1. Tourner la clé de manoeuvre complètement vers la

gauche afin d’éviter d’endommager le siège de la

soupape.

2. Enduire les filets de la cartouche d’un composé

antigrippant.

3. Fileter la cartouche dans la tête de filtre et serrer

jusqu’à 10,7 m/kg de couple.

Articulo

No. de pieza Descripción Cantidad

1 0294194 Conjunto del cuerpo del filtro................1

2 14069 Criba del filtro (malla de 50) .................1

0291564 Criba del filtro (malla de 20) - opcional

14068 Criba del filtro (malla de 100) - opcional

3 9894245 Soporte del filtro ...................................1

4 14072 Junta tórica ...........................................1

5 0507381 Cabeza de válvula de descarga/filtro ...1

6 0294499 Sello de la válvula de descarga ...........1

7 0294516 Asiento de la válvula ............................1

8 9841502 Bola de 10 mm .....................................1

9 0294214 Conjunto de la válvula

CEBAR/PULVERIZAR............................1

Avant d’installer la cartouche de la soupape AMORÇAGE-

VAPORISATION :

1. Tourner la clé de manoeuvre complètement vers la

gauche afin d’éviter d’endommager le siège de la

soupape.

2. Enduire les filets de la cartouche d’un composé

antigrippant.

3. Fileter la cartouche dans la tête de filtre et serrer

jusqu’à 10,7 m/kg de couple.

PRECAUCION

NOTA: El juego de reparación de válvulas P/N

0294966 incluye los elementos del conjunto

del filtro/válvula que tienen un *.

NOTA: Las lengüetas de la criba del filtro siempre deben

ir en la cabeza del filtro. Evite forzar las lengüetas

en el cuerpo del filtro. No use hidrocarbonos

halogenados. 211 kg/cm2 máximo.

Español

ATTENTION

NOTA: La trousse de réparation de la soupape (pièce

no 0294966) comprend les articles* de

l’assemblage filtre / soupape.

NOTA: Les languettes du tamis filtrant doivent

toujours être placées dans la tête de filtre; on

doit donc éviter de les forcer dans le corps

de filtre. Ne pas utiliser de l’hydrocarbure

halogéné. Pression maximale : 206 bar.

English

Français Español

PRIME/SPRAY Valve Assembly •

Ensemble de la soupape

AMORÇAGE-VAPORISATION •

Conjunto de la válvula

CEBAR/PULVERIZAR (PRIME/SPRAY)

(P/N 0294214)

Item

Part No. Description

Qty.

1 9871046 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2 0294498 Body, dump valve . . . . . . . . . . . . . . . . . . .1

3 9871045 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4 0294500 Stem, dump valve . . . . . . . . . . . . . . . . . . .1

5 0294501 Washer, dump valve . . . . . . . . . . . . . . . . .1

6 9822516 Ring, retainer . . . . . . . . . . . . . . . . . . . . . .1

7 0294788 Belleville washer kit . . . . . . . . . . . . . . . . . .1

8 0294711 Handle, dump valve . . . . . . . . . . . . . . . . .1

9 0508110 PRIME/SPRAY valve cartridge . . . . . . . . .1

Article

No de pièce Description Qté

1 9871046 Joint torique..............................................1

2 0294498 Corps de la soupape de décharge...........1

3 9871045 Joint torique..............................................1

4 0294500 Tige de la soupape de décharge .............1

5 0294501 Rondelle de la soupape de décharge ......1

6 9822516 Bague de retenue.....................................1

7 0294788 Trousse de rondelle Belleville ..................1

8 0294711 Clé de manoeuvre de la soupape

de décharge .............................................1

9 0508110 Cartouche de la soupape

AMORÇAGE-VAPORISATION.................1

NOTA: La trousse de réparation de la soupape (pièce

no 0294966) comprend les articles* de

l’ensemble de la soupape AMORÇAGE-

VAPORISATION.

Français

NOTE: Valve repair kit P/N 0294966 includes * items

from the PRIME/SPRAY valve assembly.

English

Articulo No. de pieza Descripción Cantidad

1 9871046 Junta tórica........................................1

2 0294498 Cuerpo de la válvula de descarga ....1

3 9871045 Junta tórica........................................1

4 0294500 Vástago de la válvula de descarga...1

5 0294501 Arandela de la válvula de descarga..1

6 9822516 Anillo de retención ............................1

7 0294788 Juego de arandelas Bellville .............1

8 0294711 Mango de la válvula de descarga.....1

9 0508110 Cartucho de la válvula

CEBAR/PULVERIZAR ......................1

Cart Assembly •

Ensemble du support •

Conjunto del carrito

NOTA: El juego de reparación de la válvula P/N

0294966 incluye los elementos marcados con *

del conjunto de la válvula

CEBAR/PULVERIZAR.

Español

EnglishFrançaisEspañol

Item

Part # Description Quantity

1 0507152 Handle ..................................................1

2 590-508 Pin, roll..................................................2

3 9841504 Button, snap..........................................2

4 590-504 Sleeve, handle......................................2

5 590-506 Flat washer ...........................................2

6 9885571 Plug.......................................................4

7 13538 Foot.......................................................2

8 54458 Screw....................................................2

9 856-921 Screw....................................................4

10 856-002 Lock washer..........................................4

11 0293357 Screw....................................................4

12 0279437 Cord wrap .............................................2

13 0507151 Cart .......................................................1

14 0294534 Spacer ..................................................4

15 0507379 Wheel....................................................2

16 9890104 Cap .......................................................2

Article

Nº de pièce Description Quantité

1 0507152 Poignée.................................................1

2 590-508 Goupille rouleau....................................2

3 9841504 Bouton d’enclenchement ......................2

4 590-504 Manche de poignée ..............................2

5 590-506 Rondelle plate.......................................2

6 9885571 Prise......................................................4

7 13538 Pied.......................................................2

8 54458 Vis.........................................................2

9 856-921 Vis.........................................................4

10 856-002 Rondelle de sécurité.............................4

11 0293357 Vis.........................................................4

12 0279437 Attache de cordon ................................2

13 0507151 Chariot ..................................................1

14 0294534 Rondelle d’espacement ........................4

15 0507379 Roue .....................................................2

16 9890104 Chapeau ...............................................2

Artículo

Pieza # Descripción Cantidad

1 0507152 Mango...................................................1

2 590-508 Pasador de rollo ...................................2

3 9841504 Botón, a presion ...................................2

4 590-504 Manga de asa.......................................2

5 590-506 Rondana, plana ....................................2

6 9885571 Tapón ....................................................4

7 13538 Pata ......................................................2

8 54458 Tornillo ..................................................2

9 856-921 Tornillo ..................................................4

10 856-002 Rondana de seguridad .........................4

11 0293357 Tornillo ..................................................4

12 0279437 Amarra ..................................................2

13 0507151 Carro.....................................................1

14 0294534 Espaciador............................................4

15 0507379 Rueda ...................................................2

16 9890104 Tapa ......................................................2

Español

Français

English

Accessories • Accessoires •

Accesorios

Part No.

Description

0153xxx.................Tungsten carbide flat tips

0153003................Tip guard, flat tip

0291004................Hose, whip end, 3' x 3/16"

0291003................Hose, whip end, 5' x 3/16"

0291002................Hose, wireless, 25' x 1/4"

0291000................Hose, wireless, 50' x 1/4"

0291006................Hose, wireless, 50' x 3/8"

0093896................Hose connector, 1/4" x 1/4" M

0088160................Hose connector, 3/8" x 3/8" M

0088161................Hose connector, 1/4" F x 3/8" M

0088162................Hose connector, 3/8" M x 1/4" M

0088156................Tee, two gun, 1/4"

0088157................Tee, two gun, 3/8"

0088154................Pressure gauge

0153043................Tip extension, 6"

0153042................Tip extension, 12"

0152001................Power roller

0152308................Roller cover, 3/8" Nap

0152307................Roller cover, 1/2" Nap

0152309................Roller cover, 3/4" Nap

0152310................Roller cover, 1-1/4" Nap

0152700................Adapter, power roller extension

0149018................G-09N Airless Spray Gun

0149017................G-10 Airless Spray Gun

0093930................Anti-seize compound

0152900................R-10 Telescoping Power Roller

13552....................Flexible suction set, 55 gal./5 gal. convertible

Article Description

0153xxx ................Embouts plats en carbure de tungstène

0153003................Protecteur de tête, embout plat

0291004................Flexible, extrémité fouet, 91 cm x 4,7 mm

0291003................Flexible, extrémité fouet, 1,52 m x 4,7 mm

0291002................Flexible, sans fil, 7,6 m x 6,3 mm

0291000................Flexible, sans fil, 15,2 mm x 6,3 mm

0201006................Flexible, sans fil, 15,2 mm x 9,5 mm

0093896................Raccord de flexible, 6,3 mm x 6,3 mm M

0088160................Raccord de flexible, 9,5 mm x 9,5 mm M

0088161................Raccord de flexible, 6,3 mm F x 9,5 mm M

0088162................Raccord de flexible, 9,5 mm M x 6,3 mm M

0088156................Deux pistolets en T, 6,3 mm

0088157................Deux pistolets en T, 9,5 mm

0088154................Jauge de pression

0153043................Rallonge d'embout, 15,2 cm

0153042................Rallonge d'embout, 30,4 cm

0152001................Rouleau motorisé

0152308................Couvercle de rouleau, 9,5 mm Nap

0152307................couvercle de rouleau, 12,7 mm Nap

0152309................Couvercle de rouleau, 19 mm Nap

0152310................Couvercle de rouleau, 32,2 mm Nap

0152700................Adapteur, rallonge de rouleau motorisé

0149018................Pistolet à pulvérisation sans air comprimé G-09N

0149017................Pistolet à pulvérisation sans air comprimé G-10N

0093930................Anti-grippant

0152900................Rouleau motorisé télescopique

13552....................Flexible de succion, 55 gal./5 gal. convertible

Français

English

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John Deere 0294012 User manual

Brand: John Deere

Model: 0294012

Category: Paint Sprayer

Type: User manual

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