Pulsar HPSB2548C Operating instructions

HPSB 2548C

v.1.0

HPSB 48V/2,5A/2x17Ah

Buffer, switch mode power supply unit.

EN**

Edition: 1 from 05.01.2016

Supersedes edition: ------------

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Features:

 DC 48V/2,5A uninterruptible power supply*

 fitting battery: 2x17Ah/12V

 wide range of mains supply: 176÷264V

 high efficiency 80%

 battery charging and maintenance control

 excessive discharging (UVP) protection

 battery charge current 0,5A

 built-in 24/48V converter

 battery output full protection against short-circuit

and reverse polarity connection

 LED indication

 protections:

 SCP short-circuit protection

 overvoltage protection (input AC)

 against sabotage

 overload protection (OLP)

 warranty – 2 year from the production date

CONTENTS:

1. Technical description.

1.1 General description

1.2 Block diagram

1.3 Description of elements and connectors of the PSU

1.4 Specifications

2. Installation.

2.1 Requirements

2.2 Installation procedure

3. Operating status indication.

3.1 LED indication of operating status

4. Operation and use.

4.1 Overload or short circuit of the PSU output (SCP on)

4.2 Disconnection of discharged battery

4.3 Maintenance

1. Technical description.

1.1 General description.

A buffer PSU intended for uninterrupted supply to devices that require stabilised voltage of 48V DC (+/-

1V). The PSU provides voltage of U=48V DC with output current of I=2,5A + 0,5A for battery charging*. In case

of power decay, a battery back-up is activated immediately. The power supply is constructed on the basis of a

switch mode PSU with high energy efficiency and 24/48V DC boost converter and is housed in a metal enclosure

(RAL 9003) with battery space for a 2x17Ah / 12V battery. A micro switch indicates door opening (front cover).

During normal operation, the total current drawn by the equipment may not exceed I = 2,5A

*

.

Maximum battery charging current: 0,5A.

*

Refer to chart 1

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1.2 Block diagram Fig.1

Fig.1. The block diagram of the PSU.

1.3 Description of PSU components and connectors (tab.1, tab.2, fig.2).

Part no.

[Fig. 2]

Description

[1]

The module of the switch mode PSU

[2]

L-N power-supply connector 230V AC, PE protection connector

[3]

LED light indicating correct operation of the switch mode PSU

[4]

Power supply output +AUX-

[5]

DCDC boost converter 24/48V

[6]

Fuse F

AUX

F3,15A

[7]

Connectors for connecting the batteries: +BAT = red, - BAT = black

[8]

TAMPER – microswitch (contacts) of antisabotage protection (NC)

Tab.1. The elements of the power supply.

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Fig.2. The view of the PSU.

1.4 Technical parameters:

- electrical parameters (tab.2)

- mechanical parameters (tab.3)

- operation safety (tab.4)

- operation parameters (tab.5)

Electrical parameters (tab. 2)

PSU type

A (EPS - External Power Source)

Mains supply

176÷264V AC

Current up to

1,4A@230V AC max.

Power frequency

50Hz

Supply power

135W max.

Efficiency

82%

Output voltage

48VDC (+/- 1V)

Output current t

AMB

<30°C

2,5A + 0,5A battery charge - refer to chart 1

Output current t

AMB

=40°C

1,7A + 0,5A battery charge- refer to chart 1

Ripple

100mV p-p max.

PSU current consumption

90 mA

Battery charge current

0,5A max. @ 2x17Ah (± 5%)

Short-circuit protection SCP

F3,15A- melting fuse (in case of a failure, fuse-

element replacement required)

Overload protection OLP

110-150% PSU power, manual restart (the fault requires

disconnection of the DC output circuit)

Battery circuit protection SCP and reverse

polarity connection

melting fuse F15A

Surge protection

varistors

Excessive discharge protection UVP

U<19V (± 5%) – disconnect of connection battery

Sabotage protection:

- TAMPER output indicating enclosure opening

- microswitch, NC contacts (enclosure closed),

0,5A@50V DC (max.)

LED indication:

- AC diode indicating AC power status

- red, normal status – on, failure: off

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W

H

D

- AUX diode indicating DC 27,6V power status at

the switch mode PSU output

- green, normal status – on, failure: off

Mechanical parameters (tab. 3)

Enclosure dimensions

400 x 350 x 90 x8 [mm] (WxHxD)

Fixation

See figure 2

Fitting battery

2x17Ah/12V (SLA) max.

370 x 170 x 85mm (WxHxD) max

Net/gross weight

3,60 / 3,90 kg

Enclosure

Steel plate DC01, thickness: 0,7mm, colour: RAL 9003

Closing

Cheese screw x 2 (at the front), (lock assembly possible)

Connectors

Power-supply: Φ0,63-2,50 (AWG 22-10)

Outputs: Φ0,63-2,50 (AWG 22-10)

Battery output BAT: 6,3F-2,5

TAMPER output: wires, 30cm

Notes

The enclosure does not touch the assembly surface so that cables can be led.

Convectional cooling.

Operation safety (tab.4)

Protection class PN-EN 60950-1:2007

I (first)

Protection grade PN-EN 60529: 2002 (U)

IP20

Electrical strength of insulation:

- between input input and output circuits of the PSU (I/P-O/P)

- between input circuit and PE protection circuit (I/P-FG)

- between output circuit and PE protection circuit (O/P-FG)

3000 V/AC min.

1500 V/AC min.

500 V/AC min.

Insulation resistance:

- between input circuit and output or protection circuit

100 MΩ, 500V/DC

Operating parameters (tab.5)

Environmental class

II

Operating temperature

-10ºC...+40ºC (see: chart 1)

Storage temperature

-20ºC...+60ºC

Relative humidity

20%...90%, without condensation

Vibrations during operation

unacceptable

Impulse waves during operation

unacceptable

Direct insulation

unacceptable

Vibrations and impulse waves during transport

According to PN-83/T-42106

Chart 1. Acceptable output current from the PSU depending on ambient temperature.

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2. Installation.

2.1 Requirements.

The buffer PSU shall be mounted by a qualified installer with appropriate permissions and qualifications for

230V/AC installations and low-voltage installations (required and necessary for a given country). The device shall

be mounted in confined spaces, according to the environment class II, with normal air humidity (RH=90% max.

without condensation) and the temperature from -10°C to +40°C. The PSU shall work in a vertical position that

guarantees sufficient convectional air-flow through ventilating holes of the enclosure.

Before installation, prepare a PSU load balance. During normal operation, the total current drawn by

the device may not exceed I = 2,5A

*

. Maximum battery charge current: 0,5A.

As the PSU is designed for a continuous operation and is not equipped with a power-switch, therefore an

appropriate overload protection shall be guaranteed in the power supply circuit. Moreover, the user shall be

informed about the method of unplugging (usually through assigning an appropriate fuse in the fuse-box). The

electrical system shall follow valid standards and regulations.

2.2 Installation procedure.

1. Before installation, cut off the voltage in the 230V power-supply circuit.

2. Mount the PSU in a selected location and connect the wires.

3. Connect the power cables (~230Vac) to L-N clips of the PSU. Connect the ground wire to the clip marked by the

earth symbol PE. Use a three-core cable (with a yellow and green PE protection wire) to make the connection.

Lead the cables to the appropriate clips through the insulating bushing of the connection board.

The shock protection circuit shall be performed with a particular care, i.e. the yellow and

green wire coat of the power cable shall stick to one side of the terminal - marked with

‘ ‘ symbol on the PSU enclosure. Operation of the PSU without the properly made and

fully operational shock protection circuit is UNACCEPTABLE! It can cause a device

failure or an electric shock.

4. Connect the receivers’ cables to the terminals AUX+, AUX- of the fuse module.

5. Connect the power (~230V)

6. Connect the battery (mind the colours):

- battery output: BAT+ cable / red,

- battery output: BAT – cable / GND / black.

7. Check the PSU operation indicator: green LED.

8. Check the PSU output voltage:

- the PSU voltage without load should amount to U=48V DC.

9. After installing and checking proper working, the enclosure can be closed.

*

Refer to chart 1

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RED LED:

 on – the PSU is supplied with 230V AC

 off – no 230V AC supply

GREEN LED:

 on – DC voltage in the AUX output switch mode PSU 27,6V DC

 off – no DC voltage in the AUX output output switch mode

PSU 27,6V DC

3. Operating status indication.

3.1 LED indication of operating status.

The is equipped with two diodes on the front panel:

4. Operation and use.

4.1 Overload or short circuit of the PSU output (SCP on)

The converter output is protected with a PTC polymer fuse. If the load of the PSU exceeds Imax. (Load

110% ÷ 150% @ 25ºC of the PSU power), the output voltage is automatically disconnected. The voltage restoration

at the output requires disconnecting the output load for the period of approx. 1 minute.

In the case of short circuit of the PSU output, the F

AUX

F3,15A fuse becomes permanently damaged.

Restoration of voltage at the AUX output requires fuse replacement.

4.2 Disconnection of discharged battery.

The PSU is equipped with the discharged battery disconnection system. During the battery-assisted operation,

reducing voltage below 19V at the battery terminals will cause battery disconnection.

4.3 Maintenance.

Any and all maintenance operations may be performed following the disconnection of the PSU from the

power supply network. The PSU does not require performing any specific maintenance measures, however, in

case of significant dust rate, its interior is recommended to be cleaned with compressed air. In case of fuse

replacement, use a replacement of the same parameters.

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WEEE MARK

According to the EU WEE Directive – It is required not to dispose of electric or electronic waste as

unsorted municipal waste and to collect such WEEE separately.

Notice: The power supply unit is adapted for a sealed lead-acid battery (SLA). After the operation period it must not be disposed of but

recycled according to the applicable law.

Pulsar

Siedlec 150, 32-744 Łapczyca, Poland

Tel. (+48) 14-610-19-40, Fax. (+48) 14-610-19-50

e-mail: [email protected], [email protected]

http:// www.pulsar.pl, www.zasilacze.pl

GENERAL WARRANTY CONDITIONS

1. Pulsar (the manufacturer) grants a - two-years warranty for the equipment, counted from the device’s production

date.

2. The warranty includes free-of-charge repair or replacement with an appropriate equivalent (the selection is at the

manufacturer’s discretion) if the malfunction is due to the manufacturer, includes manufacturing or material defects,

unless such defects have been reported within the warranty period (item 1).

3. The equipment subject to warranty is to be brought to the place where it was purchased, or directly to the main

office of the manufacturer.

4. The warranty applies to complete equipment, accompanied by a properly filled warranty claim with a description

of the defect.

5. Should the claim be accepted, the manufacturer is obliged to provide warranty repairs, at the earliest

convenienve, however not later that within 14 days from the delivery to the service centre of the manufacturer.

6. The repair period mentioned in item 5 may be prolonged, if there are no technical possibilities to carry out the

repairs, or if the equipment has been conditionally accepted, due to the breaking warranty terms by the claimant.

7. All the services rendered by force of the warranty are carried out at the service centre of the manufacturer,

exclusively.

8. The warranty does not cover the defects of the equipment, resulting from:

- reasons beyond the manufacturer's control,

- mechanical damage,

- improper storage and transport,

- use that violates the operation manual or equipment’s intended use

- fortuitous events, including lightning discharges, power failures, fire, flood, high temperatures and chemical

agents,

- improper installation and configuration (in defiance with the manual),

9. The warranty is void in any of the following circumstances:

- construction changes

- repairs carried out by any unauthorized service center

- damage or removal of warranty labels

- modifications of the serial number

10. The liability of the manufacturer towards the buyer is limited to the value of the equipment, determined

according to the wholesale prices suggested by the manufacturer on the day of purchase.

11. The manufacturer takes no reponsibility for the defects that result from:

- the damaging, malfunctioning or inability to operate the equipment

- defects that result from using the equipment outside its stated specifications and operating parameters failing to

abide by the recommendations and requirements contained in the manual, or the use of the equipment.

Pulsar HPSB2548C Operating instructions

Pulsar HPSB2548C Operating instructions

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