Ozone XXLite Owner's manual

Type
Owner's manual
YOUR WING IS HERE
CONTENTS
Pilots Manual (Eng) 2 > 11
Manuel de VOL (Fr) 12 > 21
Betriebs HANDBUCH (D) 22 > 33
Line Diagram 34 > 36
Riser Diagram 37
Link Lites 37
Technical Specifications 38
Materials 38
Version 1.3 Nov 2012
3
ENGLISH
T
hank you for choosing to fly Ozone.
As a team of free flying enthusiasts, competitors and adventurers, Ozone’s mission is to build agile paragliders of the highest quality with cut-
ting edge designs and performance and maximum security.
Confidence and belief in your paraglider is a far greater asset than any small gains in performance - ask any of the Ozone pilots on your local hills, or
those who have taken our gliders on ground-breaking adventures and stood on podiums around the world. All our research and development is con-
centrated on creating the best handling/performance characteristics possible with optimum security. Our development team is based in the south of
France. This area, which includes the sites of Gourdon, Monaco and Col de Bleyne, guarantees us more than 300 flyable days per year. This is a great
asset in the development of the Ozone range.
As pilots we fully understand just how big an investment a new paraglider is. We know that quality and value for money are essential considerations
when choosing your new paraglider; so to keep costs low and quality high we build all our wings in our own production plant. During production our
wings undergo numerous and rigorous quality control checks. This way we can guarantee that all our paragliders meet the same high standards that
we expect ourselves.
This manual will help you get the most out of your XXLite. It details information about the XXLite’s design, tips and advice on how best to use it and
how to care for it to ensure it has a long life and retains a high resale value. If you need any further information about Ozone, the XXLite, or any of our
products please check www.flyozone.com or contact your local dealer, school or any of us here at Ozone.
It is essential that you read this manual before flying your XXLite for the first time.
Please ensure that this manual is passed on to the new owner if you ever resell this paraglider.
Safe Flying!
Team Ozone
WARNING TEAM OZONE
4
Paragliding is a potentially dangerous sport that can cause serious
injury including bodily harm, paralysis and death. Flying an Ozone pa-
raglider is undertaken with the full knowledge that paragliding involves
such risks.
As the owner of an Ozone paraglider you take exclusive responsibility
for all risks associated with its use. Inappropriate use and or abuse
of your equipment will increase these risks.
Any liability claims resulting from use of this product towards the
manufacturer, distributor or dealers are excluded.
Be prepared to practice as much as you can - especially ground han-
dling, as this is a critical aspect of paragliding. Poor control while on
the ground is one of the most common causes of accidents.
Be ready to continue your learning by attending advanced courses to
follow the evolution of our sport, as techniques and materials keep
improving.
Use only certified paragliders, harnesses with protector and reserve
parachutes that are free from modification, and use them only within
their certified weight ranges. Please remember that flying a glider
outside its certified configuration may jeopardise any insurance (e.g.
liability, life etc) you have. It is your responsibility as the pilot to verify
your insurance cover.
Make sure you complete a thorough daily and pre-flight inspection of
all of your equipment. Never attempt flying with unsuitable or dam-
aged equipment.
Always wear a helmet, gloves and boots.
All pilots should have the appropriate level of license for their respec-
tive country and third party insurance.
Make sure that you are physically and mentally healthy before flying.
Choose the correct wing, harness and conditions for your level of
experience.
Pay special attention to the terrain you will be flying and the weather
conditions before you launch. If you are unsure do not fly, and always
add a large safety margin to all your decisions.
Avoid flying your glider in rain, snow, strong wind, and turbulent
weather conditions or clouds.
If you use good, safe judgment you will enjoy many years of paraglid-
ing.
Remember, PLEASURE is the reason for our sport
Everyone at Ozone continues to be driven by our
passion for flying, our love of adventure and our
quest to see Ozone’s paraglider development create
better, safer and more versatile paragliders.
Paragliding design is led by the ever thoughtful David Dagault; Dav
has a wealth of experience both in competition, adventure flying and
paraglider design. Also on the design team are Russell Ogden, Luc
Armant and Fred Pieri.
Russ is a top competition pilot and ex paragliding instructor, he can
usually be found putting Dav’s latest creation through a series of
test manoeuvres.
Luc, a dedicated XC addict has a background in naval architecture.
He brings a wealth of knowledge and ideas to the design team and
works closely with Dav in the design process.
Fred is the latest addition to the team. He is a mathematian,
mechanical engineer and vol Biv specialist. Fred designed the Anti-G
and was the brainchild of the shark nose.
Back in the office Mike Cavanagh keeps control of the mayhem. Pro-
motion and Team pilots are organised by Matt Gerdes. Karine Mar-
coni, Jill Devine and Chloe Vila make sure we don’t spend too much
money and look after the ordering system.
Our manufacturing facility in Vietnam is headed up by Dr Dave Pilk-
ington, who works relentlessly manufacturing gliders and producing
prototypes as well as researching materials and manufacturing proc-
esses for our future products. He is backed up by Khanh, Phong and
700 production staff.
YOUR XXLITE
5
ENGLISH
Brake Lines
The brake line lengths have been set carefully during testing. DO NOT
adjust the brake line lengths in any way.
IMPORTANT: In the unlikely event of a brake line snapping
in ight, or a handle becoming detached, the glider can be
own by gently pulling the rear risers (B-risers) for direc-
tional control.
Risers
The XXLite uses Amsteel Dyneema risers that are light
and practical, they feature Link Lite connectors that replace metal
maillons for further weight savings.
Harness
The chest strap should be set betwen 42 and 46 cms (between the
risers) for both sizes.
Total Weight in flight
Each XXLite has been designed with a defined weight range. We rec-
ommend that you respect these weight ranges.
XXLite 16 = 65-95kgs
XXLite 19 = 85-115kgs
Rucksack
The new rucksack has been especially designed to compliment the XX-
Lite, it is both light weight and comfortable.
The XXLite is one of the most unique paragliders to ever be put
into production. This modern single-surface design is the absolute
ultimate in ultra-lightweight flight and at 1.2 Kgs for the 16 size it
is probably the lightest aircraft in existence. It is a special wing for
special pilots who have the skill and experience to pilot it.
With the entire canopy open to the relative airflow and approximately
5kg of air missing from “inside” the wing, the XXLite is more than
80% lighter while flying than a normal paraglider of the same size.
This means that the pilot will experience more of the air than ever
thought possible, as it has so much less inertia as it moves through
variations in the air mass. The feeling of the XXLite in flight is totally
unfiltered and may be disconcerting to pilots without the necessary
experience.
When flying the XXLite, it is important to realize that its movements
and feedback are a natural result of physics. Without the weight of
a volume of air inside the wing, the airfoil is highly affected by every
movement it encounters in the atmosphere, but this does not make
the wing inherently unstable. Due to the wing’s lack of inertia, it also
has far less of a tendency to overshoot, and this reduced amplitude
is a positive characteristic in turbulence. This heightened “sensitiv-
ity” should not be understated, and it is important that pilots who
choose to fly the XXLite are capable of appreciating the feedback
that this wing will provide, and also of evaluating the conditions that
are appropriate for flying it.
The pure glide performance of the XXLite is comparable to an Ul-
tralite of the same size, but the trim speed is significantly slower
and it does not have an accelerator system. Therefore, pilots must
anticipate this lack of available speed when choosing conditions to
fly in. The slower trim speed means that you will spend more time in
a headwind or turbulent area, and your glide will be proportionately
affected.
The XXLite has an EN load test certificate but has no flight certifica-
tion, it is recommended for experienced pilots who are looking to add
a special second (or third) wing to their quiver.
BASIC FLIGHT TECHNIQUES
6
Limitations
The XXLite can soar, thermal and top land like any other wing but due
to the lower top speed and lack of accelerator it is more limited in
its scope of safe flyable weather windows. It should not be used in
strong winds or when there is a chance of the wind speed increasing
significantly. Like all paragliders, it should not be flown in particularly
turbulent conditions.
It is important that you understand and respect the inherent limi-
tations of flying a wing without a high top speed. Only fly in calm,
sensible conditions.
Preparation
Lay out the wing on its top surface in a pronounced arc, with the
centre of the wing higher than the tips. Lay out the lines one side at
a time. Hold up the risers and starting with the brake lines, pull all
lines clear. Repeat with the stabilo, E/D, C, B and A lines, laying the
checked lines on top of the previous set, and making sure no lines are
tangled, knotted or snagged. Mirror the process on the other side.
Take-off checklist:
1. Check reserve parachute - pin is in and handle secure
2. Helmet on and fastened
3. All harness buckles closed - check leg-loops again
4. Karabiners and maillons tight
5. Holding the A’s and your brake handles
6. Leading edge open
7. Aligned directly into wind
8. Airspace and visibility clear
Launching
Your XXLite will launch with either the forward or reverse techniques.
Forward Launch - Nil to Light winds
When the wind is right, move forward, your lines should become tight
within one or two steps. The XXLite will immediately start to inflate.
Due to the extreme lightweight nature of the glider it is not neces-
sary to use force on the A risers to initiate the inflation. Only once
the glider is fully inflated should you put pressure on the A risers to
aid the complete inflation overhead if necessary.
Do not pull down or push the risers forward excessively, or the lead-
ing edge will deform and make taking-off difficult.
Move smoothly throughout the entire launch, there is no need to
rush or snatch at it. You should have plenty of time to look up and
check your canopy before committing yourself.
Once you are happy that the XXLite is inflated correctly, accelerate
smoothly off the launch.
Reverse Launch - Light to Stronger winds
Lay out your XXLite as you would for the forward launch. However,
this time turn to face the wing, passing one entire set of risers over
your head as you turn. Be careful, in stronger winds the wing has a
tendency to want to fly from a walled position. Keep the wall size to
a minimum and hold the wing back with the brakes or rear risers to
avoid unwanted inflation.
To inflate the XXLite hold the A-risers, but mainly use your weight
and tension in the lines to bring the glider up. Only use gentle force
on the A risers if necessary to bring the glider fully overhead. Once
the wing is overhead, brake gently to stop any overshoot, turn and
smoothly accelerate in order to launch.
In stronger winds, be prepared to take a few steps towards the
glider as it inflates.
IMPORTANT: Never take off with a glider that is not directly
overhead or when you are not in control of the pitch/roll.
7
ENGLISH
In Flight Characteristics
The XXLite is quite unique in the air, you will feel the airmass more
due to the lack of weight and inertia. Turns are very responsive and
co-ordinated, they require only small brake inputs to initiate. Even
though the wing moves and talks in turbulent air, it still has a high
resistance to both collapses and stalls.
Normal Flight
Flying with a small amount of brake will achieve the ‘best glide’ speed
in calm air. For minimum sink rate apply the brakes approximately
20cm. It is normally best to fly the wing with a small amount of brake
applied at all times.
Turning
To familiarise yourself with the XXLite your first turns should be
gradual and progressive. It is very responsive to brake commands so
caution should be practiced at all times.
To make efficient and coordinated turns with the XXLite first look in
the direction you want to go, then lean into it. Your first input for
directional change should be weight-shift, followed by the smooth
application of the brake until the desired bank angle is achieved. To
regulate the speed and radius of the turn, use the outer brake.
IMPORTANT: never initiate a turn at minimum speed (i.e.
with full brakes on) as you could risk entering a spin.
REMEMBER: This is a small glider with a high wing loading,
turns are consequently more dynamic and immediate rela-
tive to a larger model. Turns should be initiated smoothly
and progressively, especially when own close to a hill.
Landing
The XXLite has slightly less energy (resource) than a normal wing, so
a good solid flare is required to land elegantly.
Allow the glider to fly at glide at full speed for your final descent •
until you are around 1 metre above the ground. Apply the brakes
slowly and progressively to slow the glider down until the glider
stalls and you are able to step on to the ground.
Always land heading into wind!•
In light winds you need a strong, long and progressive flare to •
bleed off all your excess ground speed. In strong winds your for-
ward speed is already low so you are flaring to soften the impact
as you touch down.
Once on the ground, If the wind is very strong and you feel you •
may be dragged, stall the glider with the B risers. This stalls the
XXLite in a very quick and controllable way.
Packing
Spread the glider flat on its top surface, then lay the lines on •
top. The risers should be laid on the ground, at the centre of
glider, near the trailing edge.
Take a wing tip and fold it in to the centre of the wing. Repeat •
this until the glider is folded up and approx. 60 cm’s wide.
Fold the glider so that the bundle is approximately the size and •
shape of the OZONE rucksack. Never roll the wing up as this
introduces unnecessary stresses into the fabric.
Always pack your XXLite as loosely as you can, as every fold •
weakens the cloth on any paraglider.
Finally, wrap the glider tie around the bundle and put it in the •
stuff sack.
RAPID DESCENT TECHNIQUES
Big Ears
Folding in the wingtips of the XXLite increases its sink rate. To pull
big ears on the XXLite, keep hold of your brake handles and take the
outermost A-line on each side, pull them one at a time with an out-
wards and down motion until the tips of the wing fold under.
Do not use the brakes other than for re-inflation. For directional con-
trol while using the Big Ears, you should use weight shift steering.
To reopen your ears, release the outside A line: the glider should re-
open automatically. You can still help the reinflation by braking gently,
8
IMPORTANT: Spiral dives are possible but should be avoided
with the XXLite unless absolutely necessary. They put un-
necessary strain on the glider.
INCIDENTS
Deep Stall / Parachutal stall
The parachutal stall is unlikely to occur on the XXLite, but should it
happen, your first reaction should be to fully raise both brakes. The
glider should then return to normal flight. If nothing happens after a
few seconds, reach up and push the A-risers forwards. A pump on
the brakes may also be necessary.
Ensure the glider has returned to normal flight (check your airspeed)
before you use the brakes again.
IMPORTANT: only a few cms of input from your brakes can
maintain your wing in the stall. Always release your wraps
if you have taken them!
Deflations
If you have a collapse, the first thing to do is to control your direc-
tion: You should fly away from the ground or obstacles and other
pilots, or at least not to fly into them.
Asymmetrical collapses can be controlled by weight shifting away
from the collapse and applying a small amount of brake to control
your direction. This act will most of the time be enough for a full
recovery of the wing.
Once a glider is deflated it is effectively a smaller wing, so the wing
loading and stall speed are higher. This means the glider will spin or
stall with less brake input than normal. In your efforts to stop the
glider turning towards the collapsed side you must be very careful
not to stall the side of the wing that is still flying. If you are unable
to stop the glider turning without exceeding the stall point then allow
the glider to turn whilst you reinflate the collapse.
one side at a time to minimise the chance of inducing a stall.
IMPORTANT: You can perform Big ears, but it is not particu-
larly recommended, it is better to turn tight 360’s in sinking
air
Big ears and spiral dive
Whilst it is possible to enter a spiral dive whilst holding in Big Ears,
the high forces applied to the lower lines could exceed the breaking
strain of the lines leading to equipment failure!
Ozone do not recommend the use of this manoeuvre!
B-Line Stall
It is not possible to perform B line-stalls with the XXLite
Spiral Dives
If you turn your XXLite in a series of tightening 360’s it will enter a
spiral dive. This will result in rapid height loss. To initiate a spiral,
look and lean in to the direction you want to go, then smoothly pull
down on the inside brake. The XXLite will first turn almost 360
degrees before it drops in to the spiral. Once in the spiral you must
apply a little outside brake to keep the outer wing tip pressured and
inflated.
Safe descent rates of 8 metres per second (1500 ft/min approx.)
are possible in a spiral dive, but at these rates the associated high
speeds and G-forces can be disorientating, so pay particular atten-
tion to your altitude.
To exit the spiral dive, return your weight shift to a central position
and then slowly release the inside brake. The XXLite shows no indica-
tion of remaining neutral in the spiral dive, however if it does so,you
should always be prepared to pilot the wing out. To do so smoothly
use opposite weight shift and apply a small amount of outside brake
and the glider will start to resume normal flight. Never attempt to
recover from a spiral with hard or quick opposite inputs as this will
result in an aggressive climb and surge.
9
ENGLISH
SIV / ACRO
Compared to a normal paraglider where the ribs are protected within
cell walls, the exposed nature of the XXLite’s make it more suscepti-
ble to damage. Because of this we do not recommend you to perform
SIV or aerobatic manoeuvres. Doing so will reduce the lifespan of the
wing and done incorrectly could result in damage to the wing.
TOWING
The XXLite should not be tow-launched.
MAINTENANCE
The exposed ribs are more susceptible to damage, extra care should
be taken when handling the wing on take off, in the air and after land-
ing.
Caring Tips
DO NOT drag your wing along the ground to another take-off •
position - this damages the sailcloth. Lift it up and carry it.
DO NOT try to open your wing in strong winds without untangling •
the lines first - this puts unnecessary strain on the lines.
DO NOT walk on the wing or lines.•
DO NOT repeatedly inflate the glider and then allow it to crash •
back down. Try to keep this movement as smooth as possible by
moving towards the glider as it comes down.
FLYING in salty air, in areas with abrasive surfaces (sand, rocks •
etc.) and ground handling in strong winds will accelerate the ag-
ing process.
If you fly with a wrap, you should regularly undo the twisting that •
appears on the main brake lines. By twisting the line become
shorter and you can end up with a constant tension on the trail-
ing edge (which can lead to problem on launch, stalling, glider not
If you do have a deflation which does not spontaneously reinflate,
make a long smooth progressive pump on the deflated side. This
pumping action should take about 2 seconds per pump. Pumping too
short and fast will not reinflate the wing and pumping too slow might
take the glider too close, or beyond, the stall point.
Symmetrical collapses reinflate without pilot input, however 15 to
20cm of brake applied symmetrically will speed the process.
IMPORTANT: No pilot and no glider are immune to collapses
however active ying will virtually eliminate any tendency
to collapse. When the conditions are turbulent, be more
active and anticipate the movements of your wing. Always
be aware of your altitude and do not over-react. We advice
you to keep hold of your brakes at all times and not to y in
turbulent conditions.
Cravats
When the tip of your wing gets stuck in the lines, this is called a
‘cravat’. This can make your glider go into a rotation which is difficult
to control. The first solution to get out of this situation is to pull
down the stabilo line (red line on the B riser), while controlling your
direction, you must be careful with any brake inputs not to stall the
opposite wing.
If this doesn’t work, a full stall (symetrical or asymetrical) is the only
other option. This shouldn’t be done unless you have been taught how
to do it and can only be done with a large amount of altitude. Re-
member if the rotation is accelerating and you are unable to control
it, you should use your reserve whilst you still have enough altitude.
IMPORTANT: A bad preparation on launch, aerobatic ying,
ying a wing of too high a level or in conditions too strong
for your ability, are the main causes of cravats.
10
flying symmetrically, ...)
Change your main brake lines if they become damaged.•
It is recommended that you regularly CHECK your wing, espe-•
cially after a heavy period of use, after an incident or after a long
period of storage.
Storage
Always store all your flying equipment in a dry room, protected from
direct heat.
Your wing should be dry before being packed away. Heat and humidity
are the worst factors in damaging your glider. (Storing a damp glider
in your car under the sun would be terrible for example).Dry your wing
preferably out of the sun, in the wind. Never use a hair dryer, etc.
If you land in the salt water, you must clean it with fresh water first
and then dry it.
Take care that no insects get packed away with the wing they may
eat the cloth and make some holes in a bid to escape, they can also
leave acidic deposits if they die and decompose.
Cleaning
Any kind of wiping/scratching can damage the coating of the cloth.
We recommend, if you have to clean your XXLite to use a soft cloth
dampened only with water and to use gentle movements little by little
across the surface.
Never use any detergent or chemical cleaners
Wing Repairs
If the rip is small, and situated in or near the middle of a surface
panel, you can fix it yourself. The fabric can be simply mended with
the sticky rip stop / spinnaker tape.You’ll find all the materials you
need in the repair kit.
For damage to structurally more important areas such as panel
edges or ribs, repairs should be carried out by a professional repair
centre. If in any doubt consult your distributor.
More information on repairing your wing can be found on the Ozone
website.
Damaged line
Any line that is damaged should be replaced by a qualified profession-
al. It is important that the replacement line is made from the same
material, has the same strength and the same length. Once the line
has been replaced, inflate and check the glider before flying. If you do
not have access to an Ozone dealer you can order individual lines at
www.flyozone.com
Maintenance Checks
Your wing should be checked by a qualified professional for the first
time after 12 months, and thereafter every 12 months. If used heav-
ily we recommend checks every 80 hours.
You are responsible for your flying equipment, your safety depends
on it. Take care of your wing and have it regularly inspected. Changes
in a wings flying behaviour, are indicators of the gliders aging, if you
notice any changes you should have the wing checked before flying
again.
Full details of the maintenance checks and permissable figures can be
found on our website.
NOTE: We recommend that the line set is changed after
150hrs of use.
Modifications
Your Ozone XXLite was designed and trimmed to give the optimum
balance of performance, handling and safety. Any modification means
the glider loses these characteristics and will also probably be more
difficult to fly. For these reasons, we strongly recommend that you
do not modify your XXLite in any way.
11
ENGLISH
QUALITY
At Ozone we take the quality of our products very seriously, all our
gliders are made to the highest standards in our own manufacturing
facility. Every glider manufactured goes through a stringent series of
quality control procedures and all the components used to build your
glider are traceable. We always welcome customer feedback and
are committed to customer service. We will always undertake to fix
problems not caused by general wear and tear or inappropriate use.
If you have a problem with your glider please contact your dealer/dis-
tributor who will be able to decide upon the most appropriate action.
If you are unable to contact your dealer then you can contact us
directly at [email protected]
35
Brake Lines
Centre
Wing Tip
Stabilo Lines
Main Lines
Centre
Wing Tip
A, B, C, D and E have the same plan.
D and E lines attach to DM
CM and DM lines attach to the CR lines
x = A, B, C, D & E
RISERS / ÉLÉVATEURS / TRAGEGURTE
37
Non Accelerated (mm)
A 500
B 500
To open the Link Lite in order to change lines:
Ouvrir le Link Lite pour changer des suspentes:
So öffnet man die Link Lites um die Leinen zu wechseln:
1. Loosen loop that holds the black
tag.
Desserrer la boucle qui tient la
languette noire.
Löse die Schlaufe die das schwarze
Gurtband hält
2. Feed black tag through loop
Faire passer la languette noire
au travers de la boucle.
Schiebe das schwarze Gurtband durch die
Schlaufe
3. Pull out Loop.
Défaire la boucle.
Ziehe die Schlaufe heraus.
To re connect the Link Lite connections reverse the above procee-
dure. Ensure that the connecting loops are correctly and neatly in
place before flying.
Faire l’opération inverse pour refermer le Link Lite. S’assurer que les
boucles de connections sont bien correctement en place avant de
voler.
Um die neuen Leinen einzufädeln, gehe einfach in der umgekehrten
Reihenfolge vor und stelle sicher, dass die Verbindungsloops korrekt
und ordentlich geschlossen sind bevor du fliegst.
LINK LITE CONNECTIONS
38
TECHNICAL SPECIFICATIONS
No. of Cells
41 41
Projected Area (m2)
13.9 16.4
Flat Area (m2)
16.0 18.9
Projected Span (m)
7.4 8.1
Flat Span (m)
9.3 10.1
Projected Aspect Ratio
4.0 4.0
Flat Aspect Ratio
5.4 5.4
Root Chord
2.2 2.4
Glider Weight (Kg)*
1.20 1.37
In-Flight Weight Range (Kg) 65-95 85-115
EN Load test max weight (Kg)
115 115
16 19
XXLite weights may vary up to 50gm
per size due to slight variations in
the manufacturing of the fabric used.
MATERIALS
All OZONE gliders are made from the highest quality materials avail-
able. Your Ozone XXLite is constructed from:
Upper-surface
Porcher Marine Skytex 7000 E71A
Ribs
Porcher-Marine Skytex 7000 E29
Leading-edge reinforcement
Plastic P13 1.3mm
Lines
Lower cascades - Edelrid Aramid 8000 series - 130/190/230kgs
Middle cascades - Edelrid Aramid 8000 series - 50/70/90/130kgs
Upper cascades - Edelrid Aramid 8000 series - 25/50kgs
Risers and hardware
Riser webbing – Amsteel Dyneema
Pulleys – Ronstan Lightweight
All these components have been selected for their renowned quality,
weight saving and durability.
*
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Ozone XXLite Owner's manual

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