AWE Audi 8Y RS3 Installation guide

Type
Installation guide

AWE Audi 8Y RS3 exhaust system stands out with exquisite build quality, industry-leading performance, and a distinctive sound. Its SwitchPath™ technology allows you to switch between a deep, aggressive tone and a more subdued sound for daily driving. The Track Edition exhaust, on the other hand, is designed for the ultimate performance experience, delivering a thrilling and powerful exhaust note. Both systems are meticulously crafted to enhance your driving pleasure.

AWE Audi 8Y RS3 exhaust system stands out with exquisite build quality, industry-leading performance, and a distinctive sound. Its SwitchPath™ technology allows you to switch between a deep, aggressive tone and a more subdued sound for daily driving. The Track Edition exhaust, on the other hand, is designed for the ultimate performance experience, delivering a thrilling and powerful exhaust note. Both systems are meticulously crafted to enhance your driving pleasure.

Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
For up-to-date fitment information, please visit the product page on AWE-Tuning.com.
Welcome to the AWE family, and congratulations on your purchase of the AWE Exhaust System for the 8Y RS3.
Exquisite build quality and craftsmanship, coupled with industry leading performance, distinguish this exhaust system
from all others.
*For up to the minute fitment information, be sure to visit the AWE website. As always, AWE Performance Specialists
are standing by for any questions, right here.
3025-31389 AWE SwitchPathExhaust for Audi 8Y RS 3 - Diamond Black RS-style Tips
3020-31389 AWE Track Edition Exhaust for Audi 8Y RS 3 - Diamond Black RS-style Tips
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
QTY Description Part Number
1 Rear merge inlet tube F15
1 Mid merge A60
1 Driver side tip outlet F16
1 Passenger side tip outlet F17
1 Rear branch section C03
2 2.5” Accu-Seal clamp 180250
4 3.0” Accu-Seal clamp 180300
Switchpath System Only
1 Driver side SwitchPathmuffler section B98
1 Passenger side SwitchPathvalve section F18
1 SBS Prong Valve Simulator 12ga 304SS 110070
4 7.5” cable tie 7130K59
Track System Only
1 Driver side track rear leg C04
1 Passenger side track rear leg C05
2 SBS valve motor simulator 110070
8 7.5” cable tie 7130K59
Inspect ALL parts prior to disassembly of vehicle; If damaged or MISSING,
please contact the place of purchase immediately.
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
With the car lifted, locate and unplug the factory valve
control harnesses from the factory valve control motors,
locations shown by the arrows in Figure 1.
WARNING: Allow the exhaust ample time to cool,
serious injury and burns can occur if handled
incorrectly.
Locate and remove the hanger from the hanger bushings,
locations shown by the arrows in Figure 3.
NOTE: Use a penetrant oil to spray onto the hangers
where they are hung in the rubber bushing, this will
help with removal.
PRIOR TO INSTALLATION:
If the valve motors have been operating while disconnected from the factory valve body, re
-index the valve motors by reinstalling them back onto the factory exhaust, start the
vehicle and cycle through the drive selectmodes.
Always refer to the manufacturer service manual for precise torque specifications on all OEM
fasteners.
NOTE: Prior to exhaust removal, be sure the system is
properly supported with pole jacks or an extra set of
hands.
Locate and loosen the factory sleeve clamps, shown by
Arrows A in Figure 2.
Do not slide the clamps forward until the remainder of the
system is ready to be removed.
Remove the cross-brace, shown by Arrow B in Figure 2.
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
With the entire system supported, loosen and remove the
bolts that secure the hangers on either side of the muffler.
The arrow in Figure 4-1 shows the location of the passenger
side hanger bolt.
The arrow in Figure 4-2 shows the location of the driver side
hanger bolt.
Slide the sleeve clamps, loosened in Step 2, rearward
towards back end of the car.
Remove the OE exhaust from the car.
WARNING: The axle-back section of the OE exhaust
is best handled by two (2) people.
Installing the AWE Performance Exhaust:
Reuse the OEM sleeve clamps to install the mid-pipe merge
section (part A60), as shown by Arrows A in Figure 5.
Use one of the included 3.0” Accu-Seal clamps to slip over
the inlet side of the axle tube (part A61), and install onto the
outlet of the merge section, as shown by Arrow B in
Figure 5.
Do not torque any clamps until the final step, after the entire
system has been installed and adjusted to satisfaction.
Use one of the included 3.0” Accu-Seal clamps
to slip over the inlet side on the axle
Tube (part F15), install onto the outlet of the
merge section, as shown by Arrow A in Figure 6
Reinstall the hanger brackets back into their
factory locations and insert the hangers on the
axle tube
At this point the chassis brace can be reinstalled
using the factory hardware, as shown by Arrow
B in Figure 6
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Use one of the included 3.0” Accu-Seal clamps
to install the rear branch tube (part C03) as
seen in Figure 7
Continue by installing the drivers side rear leg section (part B98 for Switchpath and C04 for
track) with the supplied 2.5” Accu-Seal clamps.
Install the hangers on the rear leg into the factory hanger location as seen in Figure 8-1.
Next, install the drivers side tip outlet (part F16) onto the drivers side rear leg.
Make sure to slide the clamps over the tubes before installing onto the vehicle, as seen in
Figure 8-2.
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
For SwitchPath Installation:
Transfer the factory valve motor to the bracket located
on the passenger side tailpipe section, and reconnect
the factory harness.
Using the factory hardware, install the driver side motor
onto the included bracket, as shown in Figure 9-1 and
Figure 9-2.
Use a cable-tie to secure the motor up and away from
the exhaust and reconnect the factory harness, as
shown by Arrow A in Figure 9-3.
Start the vehicle, and switch to Dynamic mode; confirm
this opens the valve to verify proper operation.
PRO-TIP: A properly indexed OE valve motors is
critical to a smooth installation. If the valve motors
have been operating while disconnected from the
factory valve body, re-indexing will be required.
For Track Edition Installation:
Remove the factory valve motors from each tailpipe
section of the OE exhaust.
Install the Bracket onto the factory valve motor, from the
driver side tailpipe section of the OE exhaust, as shown
in Figure 9-3.
Use a cable-tie to secure the motor up and away from
the exhaust and reconnect the factory harness, as
shown by Arrow B in Figure 9-3.
Reconnect the factory harnesses to the valve control
motors and repeat Bracket installation for the passenger
side.
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Continue with installing the passengers side rear leg section (part F18 for Switchpath and C05 for
track) with the supplied 2.5” Accu-Seal clamps.
Make sure to install the hangers on the rear leg into the factory hanger location, as seen in
Figure 10-1.
Install the passenger side tip outlet (part F17) onto the drivers side rear leg, as seen in Figure 10-2.
Make sure to slide the clamps over the tubes before installing onto the car.
Align the AWE tube so it is centered in the OE outlet, as shown in Figure 11-1 and Figure 11-2.
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
After the system has been properly installed in the
factory exhaust hangers, and adjusted; begin
torqueing the clamps to lock everything into
location.
Begin torqueing from the forward most clamps and
move gradually towards the rear of the vehicle.
PRO-TIP: Periodically check the tip
alignment to ensure proper placement after
torqueing each Accu-Seal clamp.
Installation is complete!
It is crucial to install each section and Accu-Seal clamp
correctly to prevent loose joints and exhaust leaks between
the tubing connections.
Arrow A in Figure 12 shows the expanded pipe and the
preinstalled Accu-Seal clamp being brought up to the
corresponding pipe.
Arrow B in Figure 12 shows the overlapping pipe installed
correctly over the corresponding pipe.
Arrow C in Figure 12 shows the Accu-Seal clamp being
brought to the edge of the expanded pipe.
NOTES:
Do not torque any Accu-Seal clamp until the entire
exhaust has been installed and adjusted.
Torque specification is a minimum of 40 ft/lbs.
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Once installed properly, your AWE exhaust will provide years of trouble-free performance.
The exhaust volume and sound will settle with usage; 800-1000 miles is required to break-in new
exhaust systems.
Also, please note that the rear 180Technology® resonator has a small drain hole to allow
condensation to escape. Water drops from this area are normal.
Periodic cleaning of exhaust tips is necessary to maintain proper finish, especially in areas prone to
road salt and caustic deicing solutions. Use a mild soap and water solution or car wax to clean the
finish. Avoid using abrasive polishes, as they can scratch the finish.
Up-to-date warranty information is found HERE.
Any questions or comments,
please do not hesitate to contact us:
AWE
215-658-1670
CONTACT FORM
Issue Solution
Exhaust is not fitting correctly Most fitment issues are due to improperly adjusted exhaust. This
includes tip fitments and rattling due to chassis contact. Check
out our fitment guide for more installation tips.
Incorrect or missing parts Double check the parts list for your system and compare them
with what you received. Fill out our contact form, found below
and let us know what parts you need.
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AWE Audi 8Y RS3 Installation guide

Type
Installation guide

AWE Audi 8Y RS3 exhaust system stands out with exquisite build quality, industry-leading performance, and a distinctive sound. Its SwitchPath™ technology allows you to switch between a deep, aggressive tone and a more subdued sound for daily driving. The Track Edition exhaust, on the other hand, is designed for the ultimate performance experience, delivering a thrilling and powerful exhaust note. Both systems are meticulously crafted to enhance your driving pleasure.

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