Toro TITAN ZX5020 Zero-Turn-Radius Riding Mower User manual

Toro
Brand
Toro
Model
TITAN ZX5020 Zero-Turn-Radius Riding Mower
Category
Lawnmowers
Type
User manual
FormNo.3369-578RevA
TITANZX5020Zero-Turn-Radius
RidingMower
ModelNo.74840—SerialNo.311000001andUp
G015749
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
WARNING
CALIFORNIA
Proposition65Warning
Thisengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-coverd,or
grasss-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
WARNING
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.FailuretouseoriginalToro
partscouldcauseseriousinjuryordeath.Making
unauthorizedchangestotheengine,fuelorventing
system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires,
belts,blades,andfuelsystemcomponentswith
originalToroparts.
Theenclosed
Engine Owner's Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
1
G015032
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(
Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................6
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
Setup.........................................................................13
1ConnectingtheBattery....................................13
2CompletingtheSetup......................................13
ProductOverview......................................................15
Controls.............................................................16
Operation...................................................................17
ThinkSafetyFirst...............................................17
UsingtheRolloverProtectionSystem
(ROPS)..........................................................18
AddingFuel.......................................................18
CheckingtheEngineOilLevel............................20
OperatingtheParkingBrake...............................20
OperatingtheThrottle.......................................21
OperatingtheChoke..........................................21
OperatingtheIgnitionSwitch.............................21
StartingandStoppingtheEngine........................22
OperatingtheMowerBladeControlSwitch
(PTO)............................................................23
TheSafetyInterlockSystem................................23
DrivingForwardorBackward.............................24
StoppingtheMachine.........................................25
AdjustingtheHeightofCut................................25
AdjustingtheAnti-ScalpRollers.........................27
PositioningtheSeat............................................27
AdjustingtheMotionControlLevers..................27
PushingtheMachinebyHand.............................28
UsingtheSideDischarge....................................28
OperatingTips...................................................28
Maintenance...............................................................30
RecommendedMaintenanceSchedule(s)................30
PremaintenanceProcedures....................................32
RaisingtheSeat..................................................32
RemovingtheFloorPan.....................................32
Lubrication.............................................................32
GreasingtheBearings.........................................32
EngineMaintenance...............................................33
ServicingtheAirCleaner....................................33
ServicingtheEngineOil.....................................34
ServicingtheSparkPlug.....................................36
CleaningtheBlowerHousing..............................37
FuelSystemMaintenance.......................................37
ReplacingtheFuelFilter.....................................37
ServicingtheEmissionsFilter.............................38
ElectricalSystemMaintenance................................38
ServicingtheBattery...........................................38
ServicingtheFuses.............................................40
DriveSystemMaintenance.....................................41
CheckingtheTirePressure.................................41
HydraulicSystemMaintenance...............................41
CheckingtheHydraulicOilLevel........................41
ChangingtheHydraulicSystemFilterand
Oil..................................................................41
MowerDeckMaintenance......................................43
ServicingtheCuttingBlades...............................43
MowerDeckLeveling.........................................46
InspectingtheBelts............................................47
ReplacingtheMowerBelt...................................47
RemovingtheMower.........................................48
InstallingtheMower...........................................49
ReplacingtheGrassDeector.............................49
Cleaning.................................................................50
WashingtheUndersideoftheMower..................50
WasteDisposal...................................................50
Storage.......................................................................51
CleaningandStorage..........................................51
Troubleshooting.........................................................52
Schematics.................................................................54
3
Safety
ThismachinemeetsorexceedstheB71.1-2003
specicationsoftheAmericanNationalStandards
Institute,ineffectatthetimeofproduction.
However,improperuseormaintenancebythe
operatororownercanresultininjury.Toreduce
thepotentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,
WARNING,orDANGER-"personalsafety
instruction."Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
ThefollowinginstructionsarefromANSIstandard
B71.1-2003.AllthelanguagewithinthisANSIstandard
appliestothismachine;however,duetotheapplication
ofthestandardacrossmanydifferenttypesofproducts
somestatementscanseemgeneralormisleading.In
theseinstances,Torohasrenedthestatementtoconvey
themeaningofthestandardwhilebettermatching
theproductthisOperator'sManualpertains.Safety
informationinadditiontotheinstructionsfoundin
theANSIstandardbelowcanbefoundinToroRiding
MowerSafetyattheendofthissection.
GeneralOperation
•Read,understand,andfollowallinstructionsin
theoperator'smanualandonthemachinebefore
starting.
•Donotplacehandsorfeetnearrotatingpartsor
underthemachine.Keepclearofthedischarge
openingatalltimes.
•Allowonlyresponsibleadultswhoarefamiliarwith
theinstructionstooperatethemachine.
•Cleartheareaofobjectssuchasrocks,toys,wire,etc.,
whichcouldbepickedupandthrownbytheblade.
•Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthearea.
•Nevercarrypassengers.
•Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhile
backingup.
•Beawareofthemowerdischargedirectionanddo
notpointitatanyone.Avoiddischargingmaterial
againstawallorobstruction.Materialmayricochet
backtowardtheoperator.Stoptheblade(s)when
crossinggravelsurfaces.
•Donotoperatethemachinewithoutdeector,
dischargecoverorentiregrasscollectionsystemin
placeandworking.
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
•Neverleavearunningmachineunattended.Always
turnoffblades,setparkingbrake,stopengine,and
removekeybeforedismounting.
•Turnoffbladeswhennotmowing.Stoptheengine,
waitforallpartstocometoacompletestop
andremovethekeybeforecleaningthemachine,
removingthegrasscatcheroruncloggingthe
dischargechute.
•Operatethemachineonlyindaylightorgood
articiallight.
•Donotoperatethemachinewhileunderthe
inuenceofalcoholordrugs.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Useextracarewhenloadingorunloadingthe
machineintoatrailerortruck.
•Alwaysweareyeprotectionwhenoperatingthe
mower.
•Dataindicatesthatoperators,age60yearsand
above,areinvolvedinalargepercentageofriding
mower-relatedinjuries.Operatorsshouldevaluate
theirabilitytooperatetheridingmowersafely
enoughtoprotectthemselvesandothersfrom
seriousinjury.
•Alwaysfollowtherecommendationsforany
applicationofcounterweights.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Operationonallslopesrequiresextracaution.If
youcannotbackuptheslopeorifyoufeeluneasyonit,
donotmowit.
•Donotmowslopesgreaterthan15degrees.
•Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
4
•Choosealowgroundspeedsoyouwillnothaveto
stopwhileoperatingonaslope.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
•Alwayskeepthedrivewheelsengagedwhengoing
downslopes.
•Reducespeedanduseextremecautiononslopes.
•Donotmakesuddenturnsorrapidspeedchanges.
•Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.
•Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
•Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
•Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,stopthemachine,disengagethe
bladesandproceedslowlyofftheslope.
•Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
•Donottrytostabilizethemachinebyputtingyour
footontheground.
•Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.
•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
UsingtheRolloverProtectionSystem
(ROPS)
•Keeptherollbarintheraisedandlockedposition
andusetheseatbeltwhenoperatingthemachine.
•Becertainthattheseatbeltcanbereleasedquickly
intheeventofanemergency.
•Beawarethereisnorolloverprotectionwhenthe
rollbarisdown.
•Checktheareatobemowedandneverfoldthe
ROPSinareaswherethereareslopes,dropoffsor
water.
•Lowertherollbaronlywhenabsolutelynecessary.
Donotweartheseatbeltwiththerollbarfolded
down.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassumethat
childrenwillremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunderthe
watchfulcareofanotherresponsibleadult,notthe
operator.
•Bealertandturnthemachineoffifchildrenenter
thearea.
•Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
•Nevercarrychildren,evenwiththebladesoff.They
mayfalloffandbeseriouslyinjuredorinterferewith
safemachineoperation.
•Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherride
andberunoverorbackedoverbythemower.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,
shrubs,trees,theendofafenceorotherobjectsthat
mayobscurevision.
Towing
Ahitchkitisavailableforthismachineandcanbe
obtainedbycontactinganAuthorizedToroDealer.
Donottowwithoutrstinstallingthismanufacturer
approvedhitch.Thefollowingguidelinesapplywhen
towingwiththeapprovedhitchkitinstalled.
•Towonlywithamachinethathasahitchdesigned
fortowing.Donotattachtowedequipmentexcept
atthehitchpoint.
•Followthemanufacturer'srecommendationfor
weightlimitsfortowedequipmentandtowingon
slopes.
•Neverallowchildrenorothersinorontowed
equipment.
•Onslopes,theweightofthetowedequipmentmay
causelossoftractionandlossofcontrol.
•Travelslowlyandallowextradistancetostop.
5
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextra
carewhenhandlinggasolineandotherfuels.Theyare
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipesandother
sourcesofignition.
•Useonlyanapprovedcontainer.
•Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
•Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilthefueling
iscomplete.Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllthefueltank.Replacegascapand
tightensecurely.
GeneralService:
•Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.
•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
•Keepthemachinefreeofgrass,leaves,orother
debrisbuild-up.Cleanupoilorfuelspillagefuel
soakeddebris.Allowthemachinetocoolbefore
storing.
•Stopandinspecttheequipmentifyoustrikean
object.Repair,ifnecessary,beforerestarting.
•Nevermakeanyadjustmentsorrepairswiththe
enginerunning.
•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
manufacturers'recommendedparts,whennecessary.
•Mowerbladesaresharpandcancut.Wrapthe
blade(s)orweargloves,anduseextracautionwhen
servicingthem.
•Checkforproperbrakeoperationfrequently.Adjust
andserviceasrequired.
•Maintainorreplacesafetyandinstructiondecalsas
necessary.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatmaynotbeincludedintheANSIstandards.
•Stoptheengine,movethemotioncontrolleversto
neutralandoutward,settheparkingbrake,disengage
thebladecontrolswitch,removekeybeforeand
disconnectsparkplugwire(s)performinganyservice,
repairs,maintenanceoradjustments.
•Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfrombattery.
•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
•Ifloadingthemachineontoatrailerortruck,usea
single,full-widthramponly.Therampangleshould
notexceed15degrees.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
115-9625
1.Parking
brake—disengaged
2.Parkingbrake—engaged
117-5344
1.Lock
2.ReadtheOperator'sManual
117-1158
1.Bypassleverpositionfor
operatingthemachine
2.Bypassleverpositionfor
pushingthemachine
115-9632
1.Powertake-off(PTO),
Bladecontrolswitchon
somemodels
5.Fast
2.Bladecontrolswitch—On6.Continuousvariable
setting
3.Bladecontrolswitch—Off7.Slow
4.Choke
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
8
93-7009
1.Warning–DoNotoperate
themowerwiththe
dischargedeectorup
orremoved;keepthe
dischargedeectorin
place.
2.Cutting/dismemberment
hazardofhandorfoot,
mowerblade–stayaway
frommovingparts.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
110-6691
1.Thrownobjects
hazard–keepbystanders
asafedistancefromthe
machine.
3.Cutting/dismemberment
ofhandorfoot–stayaway
frommovingparts.
2.Thrownobjectshazard,
mower–keepthe
dischargedeectoror
collectionsysteminplace.
112-9840
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
99-3943
ForModelswith50InchDecks
1.Engine
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notwearthetheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
9
115-9644
1.Pressthepedalandlifttheheightofcutlevertounlockthe
deckposition.
2.Heightofcut
3.Pressthepedaltomovethedecktothetransportposition
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
10
120-5466
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
2.Warning—readtheinstructionsbeforeservicingorperforming
maintenance;movethemotioncontrolleverstothepark
(brake)position,removetheignitionkeyanddisconnectthe
sparkplugwire.
6.Crushing/dismembermenthazardofbystanders,
reversing—donotcarrypassengers,lookbehindanddown
whenreversing.
3.Cutting/dismembermenthazard,mowerblade;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
7.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine,pickupdebrisbeforeoperating,keepdeector
inplace.
4.Warning—donotusesplitramps,useafullrampswhen
transportingmachine.
8.Tippinghazard—donotturnathighspeeds,donotoperate
neardrop-offsonslopesgreaterthan15degrees,donotmow
slopesgreaterthan15degrees,avoidsuddenandsharp
turnswhileonslopes.
11
115-9630
1.ReadtheOperator'sManualbeforeperformingany
maintenance.
4.Checkthehydraulicoilevery25hours
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
6.Lubricatethecasterwheelevery25hours
119-8985
1.Fuel2.Full
3.Half
4.Empty
12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Connectthebattery.
IgnitionKey1
Hosecoupling1
Operator'sManual
1
EngineOperator'sManual
1
2
OperatorTrainingMaterial
1
CompletetheSetup.
1
ConnectingtheBattery
NoPartsRequired
Procedure
1.Locatethebatteryandnegativebatterycableinthe
centerofthemachine.
2.Removetheblackplasticcapfromthenegative
batterypost.Removethefastenersfromthenegative
batterycableandusethemtosecurethenegative
batterycabletothenegativebatterypost(
Figure4).
G010257
1
2
3
5
4
Figure4
1.Bolt4.Negativebatterypost
2.Washer5.Nut
3.Negativebatterycable
2
CompletingtheSetup
Partsneededforthisprocedure:
1IgnitionKey
1Hosecoupling
1
Operator'sManual
1
EngineOperator'sManual
1
OperatorTrainingMaterial
Procedure
CheckingtheTirePressure
Checkthefrontandreartiresforproperination.Refer
toCheckingtheTirePressureintheOperator'sManual
fortherecommendedinationpressure.
CheckingtheSideDischargeChute
Removethepackingrestraintholdingthesidedischarge
chuteupandlowerthechuteintoplace.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theOilLevelintheOperator'sManual.
CheckingtheHydraulicOilLevel
Beforeyoustarttheengineandusethemachine,check
thehydraulicoillevelinthereservoirbehindtheseat;
refertoCheckingtheOilLevelintheOperator'sManual.
CheckingtheMowerAdjustment
13
Themowerdeckwasleveledatthefactory.Ifthemower
isnotcuttinglevel,adjusttheside-to-sidelevelandthe
front-to-rearbladeslope.SeetheOperator'sManual
fortheproperprocedure.
ReviewtheRemainingParts
Keepallthefollowingitemswiththemachine:
•IgnitionKey
•Hosecoupling
•Operator'sManual
•EngineOperator'sManual
•ViewtheOperatortrainingmaterial.
14
ProductOverview
G015763
1
2
3
4
5
6
7
8
9
10
Figure5
1.Drivewheel4.Motioncontrollevers7.Frontcasterwheel
10.Deector
2.Operatorseat
5.Parkingbrake8.Anti-scalproller
3.Rolloverprotectionsystem
(ROPS)
6.Footrest
9.Footpedaldeckliftand
height-of-cut
G
014716
1
2
3
4
Figure6
1.MowerDeck2.Drivewheel3.Engine4.Rolloverprotectionsystem
(ROPS),foldeddown
15
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure7).
G009917
1
2
3
4
5
Figure7
1.Throttlecontrol4.Ignitionswitch
2.Choke5.Bladecontrolswitch(PTO)
3.Hourmeter
IgnitionSwitch
Theignitionswitchhasthreepositions:Start,Run
andOff.ThekeywillturntoStartandmovebackto
Runuponrelease.TurningthekeytotheOffposition
willstoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventtheenginefrom
accidentallystarting(
Figure7).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Movingthrottleleverforwardwillincreaseenginespeed
andmovingthrottlelevertotherearwilldecreaseengine
speed.Movingthethrottleforwardintothedetentis
fullthrottle(
Figure7).
Choke
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.Pushdownonthechokeknob
todisengageit.
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades(Figure7).
HourMeter
Thehourmeterrecordsthenumberofhourstheblades
haveoperated.Itoperateswhenthebladecontrol
switch(PTO)isengaged.Usethesetimesforscheduling
regularmaintenance(Figure7).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorposition
canbeusedtoverifythelevelofgasolineinthetank
(Figure8).
G010077
1
Figure8
1.Fuelgaugewindow
MotionControlLevers
Themotioncontrolleversarespeedsensitivecontrols
ofindependentwheelmotors.Movingaleverforward
orbackwardturnsthewheelonthesamesideforward
orinreverse;wheelspeedisproportionaltotheamount
theleverismoved.Movethecontrolleversoutward
fromthecentertotheneutrallockpositionandexitthe
machine(
Figure5).Alwayspositionthemotioncontrol
leversintotheneutrallockpositionwhenyoustopthe
machineorleaveitunattended.
ParkingBrakeLever
Locatedonleftsideoftheconsole(Figure5).Thebrake
leverengagesaparkingbrakeonthedrivewheels.Pull
theleverupandrearwardtoengagethebrake.Pushthe
leverforwardanddowntodisengagethebrake.
FootPedalDeckLiftSystem
Thefootpedaldeckliftsystemallowstheoperator
tolowerandraisethedeckfromtheseatedposition.
Theoperatorcanusethefootpedaltoliftthedeck
brieytoavoidobstaclesorlockthedeckinthehighest
height-of-cutortransportposition(Figure5).
16
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto
lockthedeckinaspeciccuttingheight.Onlyadjustthe
heightofcutwhilemachineisnotmoving(Figure5).
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
•Donotmowneardrop-offsornearwater.
•Donotmowslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
•Avoidsuddenturnsorrapidspeedchanges.
•Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
•Attachmentschangethehandling
characteristicsofthemachine.Use
extracautionwhenusingattachmentswiththe
machine.
17
G015033
1
2
3
Figure9
1.SafeZone-usethemachinehere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs
andwater.
3.Water
UsingtheRolloverProtection
System(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionandusethe
seatbelt.
WARNING
Thereisnorolloverprotectionwhentherollbar
isinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbaris
inthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearancepermits.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Toraisetherollbar,removethehaircotterpinand
removethelockingpins.
2.Raisetherollbartotheuprightposition(Figure10).
G015034
Figure10
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
3.Installthelockingpins.Securethepinsbyinstalling
thehaircotterpin(
Figure11).
G015035
1
2
3
2
Figure11
1.HoleinROPS
3.Hairpincotter
2.Lockingpin
4.Twolowertherollbar,removethehaircotterpin
andremovethelockingpin.(Figure11).
5.Lowertherollbartothedownposition.
6.Usethetwolockingandcotterpinstosecurethe
bar.
AddingFuel
Useunleadedregulargasolinesuitableforautomotive
use(85pumpoctaneminimum).Leadedregular
gasolinemaybeusedifunleadedregularisnotavailable.
Important:Neverusemethanolorgasoline
containingmethanolbecausethefuelsystemcould
bedamaged.Donotmixoilwithgasoline.
Important:Somefuels,calledoxygenatedor
reformulatedgasoline,aregasolineblended
withalcoholsorethers.Excessiveamountsof
18
theseblendscandamagethefuelsystemor
causeperformanceproblems.Ifanyundesirable
operatingsymptomsoccur,usegasolinewitha
lowerpercentageofalcoholorether.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystem
inplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmayinsulate
thecontainerandslowthelossofanystatic
charge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerandrefuel
theequipmentwithitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
19
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
FuelGauge
Usethefuelwindowbelowtheoperatortoverifythe
levelofgasolinebeforellingthetank(Figure12).
G010077
1
Figure12
1.Fuelgaugewindow
FillingtheFuelTank
Makesuretheengineisshutoffandthemotion
controlsareintheparkposition.
Important:DoNotoverllfueltank.Fillthe
fueltanktothebottomofthellerneck.The
emptyspaceinthetankallowsthefueltoexpand.
Overllingmayresultinfuelleakageordamageto
theengineoremissionsystem.
1.Cleanaroundthefueltankcapandremovethecap.
Note:Youcanusethefuelwindowbelowthe
operatingpositionverifythepresenceofgasoline
beforellingthetank(
Figure12).
2.Slowlyaddregular,unleadedgasolineuntilthefuel
reachesthebaseofthellerneck
Figure13.
G010475
1
2
4
3
Figure13
3.Installthefueltankcapsecurelyandtightenuntilit
“clicks”.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theEngineOilLevel.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
G010078
1
2
Figure14
20
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Toro TITAN ZX5020 Zero-Turn-Radius Riding Mower User manual

Toro
Brand
Toro
Model
TITAN ZX5020 Zero-Turn-Radius Riding Mower
Category
Lawnmowers
Type
User manual
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