TimeCutter SS 5000 Riding Mower

Toro TimeCutter SS 5000 Riding Mower, TimeCutter SS 4225 Riding Mower User manual

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FormNo.3400-826RevA
TimeCutter
®
SS4225orSS5000
RidingMower
ModelNo.74722—SerialNo.316000001andUp
ModelNo.74730—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3400-826*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Gotowww.Toro.comtoviewspecicationsonyourmower
model.
Introduction
Thismachineisaride-on,rotary-bladelawnmowerintended
tobeusedbyhomeownersinresidentialapplications.Itis
primarilydesignedforcuttinggrassonwell-maintainedlawns.
Itisnotdesignedforcuttingbrush,mowinggrassandother
growthalongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G014523
1
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................3
SafeOperatingPractices...........................................3
ToroRidingMowerSafety........................................5
SlopeIndicator.......................................................6
SafetyandInstructionalDecals.................................7
ProductOverview.........................................................14
Controls...............................................................14
Operation....................................................................15
AddingFuel...........................................................15
CheckingtheEngine-OilLevel.................................16
BreakinginaNewMachine......................................16
ThinkSafetyFirst...................................................17
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
UnderstandingtheSafety-InterlockSystem................17
TestingtheSafety-InterlockSystem...........................18
StartingtheEngine.................................................18
OperatingtheBlades...............................................19
StoppingtheEngine...............................................19
DrivingtheMachine...............................................19
StoppingtheMachine.............................................22
AdjustingtheHeight-of-Cut....................................22
AdjustingtheAnti-ScalpRollers...............................22
AdjustingtheAnti-ScalpRollers...............................22
PositioningtheSeat................................................23
AdjustingtheMotion-ControlLevers........................23
PushingtheMachinebyHand..................................24
UsingtheGrassDeector.......................................25
TransportingtheMachine........................................25
LoadingtheMachine..............................................26
OperatingTips......................................................27
Maintenance.................................................................28
RecommendedMaintenanceSchedule(s)......................28
PremaintenanceProcedures........................................29
RaisingtheSeat......................................................29
Lubrication...............................................................29
GreasingtheBearings.............................................29
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ServicingtheEngineOil..........................................30
ServicingtheSparkPlug..........................................32
CleaningtheCoolingSystem....................................33
FuelSystemMaintenance...........................................34
ReplacingtheIn-LineFuelFilter...............................34
ElectricalSystemMaintenance....................................35
ChargingtheBattery...............................................35
ServicingtheFuses.................................................36
DriveSystemMaintenance.........................................37
CheckingtheTirePressure......................................37
ReleasingtheElectricBrake.....................................37
MowerMaintenance...................................................38
ServicingtheCuttingBlades.....................................38
LevelingtheMowerDeck........................................40
RemovingtheMowerDeck.....................................43
ReplacingtheGrassDeector..................................43
MowerBeltMaintenance............................................44
InspectingtheBelts................................................44
ReplacingtheMowerBelt........................................44
InstallingtheMowerDeck.......................................45
Cleaning...................................................................46
WashingtheUndersideoftheMower........................46
Storage........................................................................47
CleaningandStorage..............................................47
Troubleshooting...........................................................48
Schematics...................................................................50
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomply
withtheinstructionsmayresultinpersonalinjuryor
death.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
ThefollowinginstructionsareadaptedfromANSIstandard
B71.1-2012.AllthelanguagewithinthisANSIstandard
appliestothismachine;however,duetotheapplicationof
thestandardacrossmanydifferenttypesofproductssome
statementscanseemgeneralormisleading.Intheseinstances,
Torohasrenedthestatementtoconveythemeaningofthe
standardwhilebettermatchingtheproductthisOperator's
Manualpertains.Safetyinformationinadditiontothe
instructionsfoundintheANSIstandardbelowcanbefound
inToroRidingMowerSafetyattheendofthissection.
GeneralOperation
Read,understand,andfollowallinstructionsinthe
Operator'sManualandonthemachinebeforestarting.
Donotplaceyourhandsorfeetnearrotatingpartsor
underthemachine.Keepclearofthedischargeopening
atalltimes.
Allowonlyresponsibleadultswhoarefamiliarwiththe
instructionstooperatethemachine.
Cleartheareaofobjectssuchasrocks,toys,wire,etc.,
whichcouldbepickedupandthrownbytheblade.
Besuretheareaisclearofotherpeoplebeforemowing.
Stopthemachineifanyoneentersthearea.
Nevercarrypassengers.
Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhilebacking
up.
Beawareofthemowerdischargedirectionanddonot
pointitatanyone.Avoiddischargingmaterialagainsta
wallorobstruction.Materialmayricochetbacktoward
you.Stoptheblade(s)whencrossinggravelsurfaces.
Donotoperatethemachinewithoutdeector,discharge
coverorentiregrasscollectionsysteminplaceand
working.
Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
Neverleavearunningmachineunattended.Alwaysturn
offblades,setparkingbrake,shutofftheengine,and
removethekeybeforedismountingthemachine.
3
Turnoffthebladeswhennotmowing.Shutoffthe
engine,waitforallpartstocometoacompletestop,and
removethekeybeforecleaningthemachine,removing
thegrasscatcheroruncloggingthedischargechute.
Operatethemachineonlyindaylightorgoodarticial
light.
Donotoperatethemachinewhiletired,ill,orunderthe
inuenceofalcoholordrugs.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Useextracarewhenloadingorunloadingthemachine
intoatrailerortruck.
Wearappropriateclothingincludingeyeprotectionand
substantial,slip-resistantshoes.Tiebacklonghair.Do
notwearjewelry.
Alwaysfollowtherecommendationsforanyapplication
ofcounterweights.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Operationonallslopesrequiresextracaution.Ifyoucannot
backuptheslopeorifyoufeeluneasyonit,donotmowit.
Donotmowslopesgreaterthan15degrees.
Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe
machine.
Choosealowgroundspeedsothatyouwillnothaveto
stopwhileoperatingonaslope.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand
lossofcontrol.
Alwayskeepthedrivewheelsengagedwhengoingdown
slopes.
Reducespeedanduseextremecautiononslopes.
Donotmakesuddenturnsorrapidspeedchanges.
Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackward.
Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.
Alwaysavoidsuddenstartingorstoppingonaslope.If
thetireslosetraction,stopthemachine,disengagethe
bladesandproceedslowlydowntheslope.
Useextremecarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachineandcause
lossofcontrol.
Donottrytostabilizethemachinebyputtingyourfoot
ontheground.
Donotmowneardrop-offs,ditches,steepbanks,or
water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathordrowning.
Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanks,orwater.
Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe
presenceofchildren.Childrenareoftenattractedtothe
machineandthemowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunderthe
watchfulcareofanotherresponsibleadult,notthe
operator.
Bealertandturnthemachineoffifchildrenenterthe
area.
Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
Nevercarrychildrenonthemachine,evenwiththe
bladesoff.Childrenmayfalloffandbeseriouslyinjured
orinterferewiththesafeoperationofthemachine.
Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherrideand
berunoverorbackedoverbythemower.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners,shrubs,
trees,theendofafence,orotherobjectsthatmay
obscurevision.
TowingSafety
Donotattachtowedequipmentexceptatthehitchpoint.
Followtheattachmentmanufacturer'srecommendation
forweightlimitsfortowedequipmentandtowingon
slopes.Towedweightmustnotexceedtheweightofthe
machine,operator,andballast.Usecounterweightsor
wheelweightsasdescribedintheattachment,orinthe
towingmachine’sOperator’sManual.
Neverallowchildrenorothersinorontowedequipment.
Onslopes,theweightofthetowedequipmentmaycause
lossoftraction,increasedriskofrollover,andlossof
control.Reducethetowedweightandslowdown.
Thestoppingdistanceincreaseswiththeweightofthe
towedload.Travelslowlyandallowextradistancetostop.
Makewideturnstokeeptheattachmentclearofthe
machine.
4
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,useextracare
whenhandlinggasolineandotherfuels.Theyareammable
andthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedcontainer.
Neverremovethefuelcaporaddfuelwhentheengineis
running.Allowtheenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforelling.
Removefuel-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainerrather
thanfromagasoline-dispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilthefuelingis
complete.Donotuseanozzlelock-opendevice.
Ifyouspillfuelonclothing,changeyourclothing
immediately.
Neveroverllthefueltank.Replacethefuelcapand
tightenitsecurely.
GeneralService
Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisanodorless,
deadlypoisonthatcankillyou.
Keepnutsandboltstight,especiallythebladeattachment
bolts.Keepequipmentingoodcondition.
Neverinterferewiththeintendedfunctionofasafety
deviceortoreducetheprotectionprovidedbyasafety
device.Checktheirproperoperationregularly.
Keepthemachinefreeofgrass,leaves,orotherdebris
buildup.Cleanupoilorfuelspillsandfuel-soakeddebris.
Allowthemachinetocoolbeforestoringit.
Stopandinspecttheequipmentifyoustrikeanobject.
Repair,ifnecessary,beforerestartingthemachine.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Grasscatchercomponentsaresubjecttowear,damage,
anddeterioration,whichcouldexposemovingpartsor
allowobjectstobethrown.Frequentlycheckcomponents
andreplacethemwiththemanufacturers'recommended
parts,whennecessary.
Mowerbladesaresharpandcancut.Wraptheblade(s)or
wearthickly-paddedglovesanduseextracautionwhen
servicingthem.
Checkforproperbrakeoperationfrequently.Adjustand
serviceasrequired.
Maintainorreplacesafetyandinstructiondecalsas
necessary.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
maynotbeincludedintheANSIstandards.
Stoptheengine,disengagetheblade-controlswitch,
removekeybeforeanddisconnectsparkplugwire(s)
performinganyservice,repairs,maintenanceor
adjustments.
Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowthemtocoolbefore
attemptingtomaintain,adjust,orservicethem.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks,and
amesawayfromthebattery.
UseonlyToroapprovedattachments.Youmayvoid
thewarrantyifyouusethemachinewithunapproved
attachments.
Ifloadingthemachineontoatrailerortruck,useasingle,
full-widthramponly.Therampangleshouldnotexceed
15degrees.
5
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—donotoperatethemowerwiththedeectorup
orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
99-3943
ForModelswith50-inchDecks
1.Engine
105-7015
ForModelswith42-inchDecks
1.Engine
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
112-9840
ForModelswith50-inchMowerDecks
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
7
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
119-8870
ForModelswith50-inchDecks
1.Heightofcut
119-8871
ForModelswith42-inchDecks
1.Heightofcut
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
8
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
131-4036
1.Maximumdrawbarpull36
kg(80lb)
2.ReadtheOperator's
Manual.
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
9
131-3947
1.Trim—slow
3.Mow—fast
2.Tow—medium
10
121-0772
ForModelswith42-inchDecks
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertakeoff(PTO),blade-controlswitch
3.Slow
11
121-0773
ForModelswith50-inchDecks
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertakeoff(PTO),blade-controlswitch
3.Slow
12
132-0869
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;onlyusea
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
13
ProductOverview
Figure4
1.Footrest
8.Gas-tankcap
2.Deector9.SmartSpeedlever
3.Height-of-cutlever
10.Reardrivewheel
4.Motion-controllever11.Mowerdeck
5.Controlpanel
12.Anti-scalproller
6.Operatorseat
13.Frontcasterwheel
7.Engine
Controls
BecomefamiliarwithallthecontrolsinFigure4andFigure5
beforeyoustarttheengineandoperatethemachine.
Figure5
Controlpanel
1.Throttle3.Blade-controlswitch
(powertakeoff)
2.Choke
4.Ignitionswitch
IgnitionSwitch
Theignitionswitchhas3positions:OFF,RUN,andSTART.
ThekeyturnstoSTARTandmovesbacktoRUNupon
release.TurningthekeytotheOFFpositionstopstheengine;
however,alwaysremovethekeywhenleavingthemachine
topreventsomeonefromaccidentallystartingtheengine
(Figure5).
ThrottleControl
Thethrottlecontrolstheenginespeedandithasacontinuous
variablesettingfromtheSLOWtoFASTposition(Figure5).
ChokeControl
Pullupthechokecontroluntilitstopstochoketheengine
(Figure5).Pushdownthechokecontrolfornormalengine
operation.
Blade-ControlSwitch(PowerTakeoff)
Theblade-controlswitch,representedbyapower-takeoff
(PTO)symbol,engagesanddisengagespowertothemower
blades(Figure5).
Motion-ControlLeversandPark
Position
Themotion-controlleversarespeed-sensitivecontrolsof
independentwheelmotors.Movingaleverforwardor
backwardturnsthewheelonthesamesideforwardorin
reverse;thewheelspeedisproportionaltotheamountyou
movethelever.Movethemotion-controlleversoutward
fromthecentertothePARKpositionwhenexitingthe
machine(Figure13).Alwayspositionthemotion-control
leversintothePARKpositionwhenyoustopthemachine
orleaveitunattended.
SmartSpeedControlSystemLever
TheSmartSpeed™Control-Systemlever,locatedbelowthe
operatingposition,givesyouachoicetodrivethemachineat
3speedranges—trim,tow ,andmow(Figure16).
Fuel-PresenceWindow
Youcanusethefuelwindow,locatedontheleftsideofthe
machine,toverifythepresenceofgasolineinthetank(Figure
6).
14
G014521
1
Figure6
1.Fuel-presencewindow
Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeckfrom
theseatedposition.Movingtheleverup(towardyou)raises
thedeckfromthegroundandmovingtheleverdown(away
fromyou)lowersthedecktowardtheground.Adjustthe
height-of-cutonlywhilethemachineisnotmoving(Figure
17).
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
15
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleased,causingasparkthatcan
ignitethegasolinevapors.Areorexplosionfrom
gasolinecanburnyouandothersandcandamage
property.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbed,becauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
containerratherthanfromagasoline-dispenser
nozzle.
Ifyoumustuseagasoline-dispensernozzle,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
Cleanstheenginewhileitruns.
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasolinestabilizer/conditioner
tothegasoline.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethechance
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
Note:Ensurethattheengineisshutoffandthe
motion-controlleversareinthePARKEDposition.
Note:Youcanusethefuelwindowtoverifythepresenceof
gasolinebeforellingthetank(Figure7).
Important:Donotoverllthefueltank.Fillthefuel
tanktothebottomofthellerneck.Theemptyspace
inthetankallowsthefueltoexpand.Overllingmay
resultinfuelleakage,damagetotheengine,ordamage
totheemissionssystem.
g027243
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Figure7
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page30).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
16
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthesafety
section.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteepslopes
cancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,or
drowning.
Donotoperatethemachineneardrop-offs.
Figure8
1.Safezone—usethe
machinehere
3.Water
2.Useawalk-behindmower
and/orhandtrimmernear
drop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator’searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,feet,
andhead.
G009027
1
2
Figure9
1.Weareyeprotection.2.Wearhearingprotection.
Understandingthe
Safety-InterlockSystem
WARNING
Ifthesafety-interlockswitchesaredisconnectedor
damaged,themachinecouldoperateunexpectedly,
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafety-interlocksystemisdesignedtopreventtheengine
fromstartingunless:
Thebladesaredisengaged.
Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtostoptheengine
wheneverthecontrolleversareoutofthePARKpositionand
yourisefromtheseat.
17
TestingtheSafety-Interlock
System
Testthesafety-interlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Whilesittingontheseat,withthecontrolleversinthe
PARKposition,andmovetheblade-controlswitchto
theONposition.Trystartingtheengine;theengine
shouldnotstart.
2.Whilesittingontheseat,movetheblade-controlswitch
totheOFFposition.Moveeithermotioncontrol
levertothecenter,unlockedposition.Trystartingthe
engine;theengineshouldnotstart.Repeatwiththe
othermotion-controllever.
3.Whilesittingontheseat,movetheblade-controlswitch
totheOFFposition,andlockthemotion-controllevers
inthePARKposition.Starttheengine.Whilethe
engineisrunning,engagetheblade-controlswitch,and
riseslightlyfromtheseat;theengineshouldshutoff.
4.Whilesittingontheseat,movetheblade-controlswitch
totheOFFposition,andlockthemotion-controllevers
inthePARKposition.Starttheengine.Whilethe
engineisrunning,movethemotion-controlleversto
thecenter,unlockedposition,engagetheblade-control
switch,andriseslightlyfromtheseat;theengine
shouldshutoff.
StartingtheEngine
Note:Awarmorhotenginemaynotrequirechoking.
Important:Donotengagethestarterformorethan5
secondsatatime.Engagingthestartermotorformore
than5secondscandamagethestartermotor.Ifthe
enginefailstostart,wait10secondsbeforeoperatingthe
enginestarteragain.
g027581
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Figure10
18
OperatingtheBlades
Theblade-controlswitchengagesanddisengagespower
tothemowerblades.Thisswitchcontrolspowertoany
attachmentsthatdrawpowerfromtheengine,includingthe
mowerdeckandcuttingblades.
EngagingtheBlades
Important:Donotengagethebladeswhenthemachine
isparkedintallgrass.Beltorclutchdamagecanoccur.
Note:Alwaysengagethebladeswiththethrottleinthe
FASTposition.
g027582
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Figure11
DisengagingtheBlades
1
g027538
Figure12
1.Power-takeoff(PTO)switch
StoppingtheEngine
1.Disengagethebladesbymovingtheblade-control
switchtotheOFFposition(Figure12).
2.MovethethrottlelevertotheSLOWposition.
Note:Runitatidlespeedforapproximatelyone
minute.
3.TurntheignitionkeytotheOFFpositionandremove
thekey.
DrivingtheMachine
Thedrivewheelsturnindependently,poweredbyhydraulic
motorsoneachaxle.Youcanturn1sideinreversewhileyou
turntheotherforward,causingthemachinetospinrather
thanturn.Thisgreatlyimprovesthemachinemaneuverability
butmayrequiresometimeforyoutoadapttohowitmoves.
WARNING
Themachinecanspinveryrapidly.Youmaylose
controlofthemachineandcausepersonalinjuryor
damagetothemachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp
turns.
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Setthethrottlecontrolin
theFASTpositionforperformance.Formostapplications,
operatethemachineinthefull-throttleposition.
19
Figure13
1.Park(brake)position
4.Backward
2.Center,unlockposition5.Frontofthemachine
3.Forward
DrivingForward
Note:Alwaysusecautionwhenbackingupandturning.
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotion-controllevers
forward(Figure14).
G008952
Figure14
Togostraight,applyequalpressuretoboth
motion-controllevers(Figure14).
Toturn,releasepressureonthemotion-control
levertowardthedirectionyouwanttoturn(Figure
14).
Thefartheryoumovethemotion-controlleversin
eitherdirection,thefasterthemachinemovesin
thatdirection.
Tostop,pullthemotion-controlleverstoneutral.
20
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