Sime Murelle Equipe 100 150 BOX Installation guide

Category
Fireplaces
Type
Installation guide
MURELLE EQUIPE
100-150 BOX
Installation and
servicing instructions
199838
UK
ENSURE THAT THESE INSTRUCTIONS ARE LEFT
FOR THE USER
Please read the Important Notice within
this guide regarding your boiler warranty
All descriptions and illustrations provided in this manual have been carefully prepared but we reserve the right to make changes
and improvements in our products that may affect the accuracy of the information contained in this manual.
This boiler may require 2 or more operatives to move it into its installation site, remove it from its packaging and during
movement into its installation location. Manoeuvring the boiler may include the use of a sack truck and involve lifting pushing
and pulling.
Caution should be exercised during these operations.
Operatives should be knowledgeable in handling techniques when performing these tasks and the following precautions
should be considered:
Grip the boiler at the base
Be physically capable
Use personal protective equipment as appropriate e.g. gloves, safety footwear.
During all manoeuvres and handling actions, every attempt should be made to ensure the following unless unavoidable and/
or the weight is light.
Keep back straight
Avoid twisting at the waist
Always grip with the palm of the hand
Keep load as close to the body as possible
Always use assistance
WARNING
Caution should be exercised when performing any work on this appliance.
Protective gloves and safety glasses are recommended.
Avoid direct contact with sharp edges.
Avoid contact with any hot surfaces.
NOTICE
Please be aware that due to the wet testing of the appliance, there may some residual water in the hydraulic circuit.
Protect any surfaces, carpets or floorings.
Use a suitable container to catch any water that escape when removing the protective caps from the connections.
SAFE HANDLING
Important Information
IT IS A STATUTORY REQUIREMENT THAT ALL GAS APPLIANCES ARE INSTALLED BY COMPETENT PERSONS,
IN ACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS (CURRENT EDITION). The
manufacturer’s instructions must not be taken as overriding any statutory requirements, and failure to comply
with these regulations may lead to prosecution.
No modifications to the appliance should be made unless they are fully approved by the manufacturer.
GAS LEAKS: DO NOT OPERATE ANY ELECTRICAL SWITCH, OR USE A NAKED FLAME. TURN OFF THE GAS
SUPPLY AND VENTILATE THE AREA BY OPENING DOORS AND WINDOWS contact the gas emergency service
on 0800111999.
CONTENTS
1 DEVICE DESCRIPTION................................................................................ pag. 4
2 INSTALLATION ...................................................................................... pag. 9
3 CHARACTERISTICS .................................................................................. pag. 19
4 COMMISSIONIMG, USE AND MAINTENANCE ......................................................... pag. 26
5 FAULT FINDING...................................................................................... pag. 36
APPENDIX 1......................................................................................... pag. 37
IPX4D
Please refer to commissioning instructions for filling in the checklist at the back of this installation guide.
Note: All Gas Safe registered installers carry a ID Card.
You can check your installer is Gas Safe Registered by calling 0800 408 5577
IMPORTANT
Prior to switching on the boiler for the first time, check the following:
– Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler.
– Make sure that the electrical connections have been made correctly and that the earth wire is connected to a
good earthing system.
Ensure that tightness and let by test have been conducted, including the internal gas pipe work.
– Make sure that the boiler is set for operation for the type of gas supplied.
– Check that the flue pipe for the outlet of the products of the combustion is unobstructed and has been properly
installed.
– Make sure that any isolation valves are open.
– Make sure that the system is filled with water and is thoroughly vented.
– Check that the circulating pump is not jammed.
– Purge the gas supply pipe work.
– Ensure that the checklist is filled in when the commissioning has been completed.
4
1.1 INTRODUCTION
“MURELE EQUIPE 100-150 BOX (M)”
are
pre-mixed condensation heating modules
intended only for heating, designed to work
in sequence/cascade.
They are designed and constructed to
meet European directives 2009/142/
CEE, 2004/108/CEE, 2006/95/CEE,
92/42/CEE.
1 DEVICE DESCRIPTION
1.2 DIMENSIONS MODULES
1.2.1 “MURELLE EQUIPE 100 BOX (M)”
Fig. 1
FIXTURES
M System supply G 2” (UNI - ISO 7/1)
R System return G 2” (UNI - ISO 7/1)
G Gas (Flange PN6-DN50)
S3 Condensation drain ø 40
NOTE: The installation must incorporate a hydraulic separator or plate heat exchanger. The hydraulic separator available from
Sime Ltd is supplied with modules in a kit code 8101550 and the tubes connecting the hydraulic separator in the kit code
8101534. It can be assembled on the left-hand side by moving the system supply/return manifold blind flanges.
180
90
15 5
403
640
637
342
440
810
G
S3
M
R
355
695
1600
1945
415
260
675
110 0
177 5
470
390
5
1.2.2 “MURELLE EQUIPE 150 BOX (M)”
Fig. 1/a
FIXTURES
M System supply G 2” (UNI - ISO 7/1)
R System return G 2” (UNI - ISO 7/1)
G Gas (Flange PN6-DN50)
S3 Condensation drain ø 40
2405
470
630 390
110 0
630
1730
1600
194 5
180
90
15 5
403
640
637
342
440
810
G
S3
M
R
415
260
675
NOTE: The installation must incorporate a hydraulic separator or plate heat exchanger. The hydraulic separator available from
Sime Ltd is supplied with modules in a kit code 8101550 and the tubes connecting the hydraulic separator in the kit code
8101534. It can be assembled on the left-hand side by moving the system supply/return manifold blind flanges.
6
1.3 TECHNICAL SPECIFICATIONS
MURELLE EQUIPE 100 BOX (M) 150 BOX (M)
Nominal heat output (80-60°C) kW 93.4 140.1
Nominal heat output (50-30°C) kW 102.0 153.0
Minimum heat output (80-60°C) kW 9.2 9.2
Minimum heat output (50-30°C) kW 10.5 10.5
Nominal heat input kW 96.0 144.0
Minimum heat input kW 9.6 9.6
Min-max operating yield (80-60°C) % 96.4-98.2 96.4-98.2
Min-max operating yield (50-30°C) % 109.0-106.2 109.0-106.2
Operating yield at 30% (40-30°C) % 107 107
Energy yield markings (CEE 92/42)


Generators with a heat output
kW 46.7
2 3
Exhaust temperature at nominal input (80-60°C) °C 68 68
Exhaust temperature at minimum input (80-60°C) °C 58 58
Exhaust temperature at nominal input (50-30°C) °C 49 49
Exhaust temperature at minimum input (50-30°C) °C 42 42
Maximum/Minimun exhaust capacity kg/h 15/160 15/240
CO
2 at input nominal/minimum G20 % 9.2/9.5 9.2/9.5
CO
2 at input nominal/minimum G31 % 10.3/10.0 10.3/10.0
Supply voltage
V-Hz 230-50 230-50
Adsorbed power consumption with fixed
W 360 540
Adsorbed power consumption with modulating pump (M)
W 260 390
Absorbed power IPX4D IPX4D
Maximum pressure exhaust manifold output Pa 100 100
CE certification 1312CM5620 1312CM5620
Category II
2H3P II2H3P
Category in France II2Er3P II2Er3P
Type
B23-53/B23P-53P B23-53/B23P-53P
NOx class 5 5
HEATING
Max operating pressure bar 3.5 3.5
Max operating temperature °C 85 85
Water content modules l 25.5 43.7
Single module temperature regulation °C 20/80 20/80
GAS AND NOZZLE PRESSURE
Supply pressure G20/G25 mbar 20/25 20/25
Supply pressure G31 mbar 37 37
Number of nozzles 2 3
Nozzle diameter G20/G25 ø 7.5 7.5
Nozzle diameter G31 ø 5.5 5.5
Consumption at nominal power G20 m
3
/h 10.30 15.45
Consumption at minimum power G20 m
3
/h 1.01 1.01
Consumption at nominal power G31 kg/h 7.45 11.19
Consumption at minimum power G31 kg/h 0.75 0.75
WEIGHT kg 233 381
7
11
8
12
6
9
10
16
4
14
15
18
17
5
20
19
13
7
2
1
S3
G
M
R
3
1.4 OPERATING DIAGRAM
Fig. 2
KEY
1 Cascade delivery supply probe (SMC)
2 Hydraulic compensator
3 Antifreeze siphon sensor (SB/SA)
4 Safety valve 3.5 bar
5 Condensation drain siphon
6 Gas valve
7 8 litre expansion tank
8 Fan
9 Heating supply probe (SM)
10 Safety thermostat 95°C
11 Exhaust temperature probe (SF)
12 Heat exchanger
13 Gas isolation valve
14 Heating return probe (SR)
15 Pressure transducer
16 Single module drain
17 Non return valve
18 Shunt pump with air release vent
19 3-way isolation/drain valve
20 Isolation valve
FIXTURES
M System supply
R System return
G Gas
S3 Condensation drain
8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1.5 MAIN COMPONENTS
Fig. 3
Code 8111221
Model MURELLE EQUIPE 100 BOX (M)
Serial n. 9999999999
PAR 1 = 6 (G20) / 14 (G31)
PAR 2 = 9
KEY
1 System return manifold
2 Gas isolation valve
3 System supply manifold
4 Gas valve
5 Fan
6 Safety thermostat 95°C
7 Heating supply probe (SM)
8 Ignition electrode
9 Control panel
10 Ionisation electrode
11 Pressure transducer
12 Single module drain
13 Safety valve 3.5 bar
14 Shunt pump with air release vent
15 Isolation valve
16 3-way isolation/drain valve
17 Gas manifold
CAUTION: To access the control panel (9) remove
the two screws which secure it to the support
bracket and turn the panel downwards.
9
The unit is suitable for external installation
in a fixed location.
It must be installed by qualified engineers
in compliance with all instructions con-
tained in this manual. Furthermore, the
installation must be in accordance with
current standards and regulations
.
2.1 SUPPLY (fig. 4)
“MURELLE EQUIPE 100-150 BOX (M)”
heat modules are interconnected with
flange and gaskets. The cabinet is pre paint-
ed, zinc coated.
They are supplied complete with flow and
return, gas and condensate manifolds,
external temperature probe kit, cascade
supply and RS-485 code 8092250 board
connection cable.
Available separately:
Connection kit for the hydraulic separa-
tor code 8101534.
Single box (size: 630 x 640 x 1600) for
hydraulic separator, code 8101517 (fig-
ure 4)
Hydraulic separator kit code 8101550.
– Polypropylene exhaust manifold kit for
indoor installation (purposely treated to
resist weathering when installed out-
doors):
code 8102511 for “100 BOX (M)”
module
code 8102512 for “150 BOX (M)”
module
Exhaust terminal code 8089530 (1 per
generator) for outdoor installations.
To electrically connect the modules and to
assemble the exhaust for indoor or outdoor
installations, see points 2.6, 2.7 and 2.10
in this manual.
2.2 INSTALLATION
2.2.1 Indoors
“MURELLE EQUIPE 100-150 BOX (M)”
heat modules can be installed in boiler
rooms whose size and requirements meet
current regulations.
VENTILATION
The following is provide for your guidance
only, and assumes the ventilation air is
taken directly from outside. The sizes of the
vents may need to be increased in respect
of other appliances installed in the same
area, and seasonal use. Take care that the
position of low level vents would not subject
to adverse weather conditions, ie flooding.
Ventilation requirements for Murelle HE
110 R boilers and cascade systems.
BS6644 has a requirement that the tem-
peratures in a room or compartment do
not exceed certain levels:
25°C at floor level(0-100mm)
32°C at mid level (1.5M above the floor level)
40°C at ceiling level (0-100mm from ceiling)
Installed as a class B appliance (open
flued).
Installed in a room
High level (within 15% of the room height
from ceiling) - 2cm²/KW of net heat input
2 INSTALLATION
45
1600
695
355
630
640
403
440
810
BOX CONTENITORE SINGOLO PER
SEPARATORE IDRAULICO E KIT SICUREZZE ISPESL
cod. 8101517
810
440
Fig. 4
NOTICE: The supply and return of the hydraulic compensator can be positioned
on the right or left-hand side of the box by moving the connection flange secured
with six screws.
SINGLE BOX FOR
HYDRAULIC SEPARATOR AND CONNECTIONS
code 8101517
10
Low level (low as possible within 1 metre
from floor natural gas, 250mm LPG)–
4cm²/KW of net heat input
A single generator (48KW net input) would
require 96cm² at high level and 192cm² at
low level.
Installed in a compartment or enclosure
High level (within 15% of the room height
from ceiling) - 5cm²/KW of net heat input
Low level (low as possible within 1 metre
from floor natural gas, 250mm LPG) –
10cm²/KW of net heat input.
A single generator (48KW net input) would
require 240cm² at high level and 1480cm²
at low level.
2.2.2 Outdoors
“MURELLE EQUIPE 100-150 BOX (M)”
heat modules can also be installed out-
doors with the specific exhaust for single
module code 8089530.
2.3 SYSTEM REQUIREMENTS
The heating system should be flushed prior
to the connection of the heating modules.
The system should be treated in accord-
ance with BS 7593. Sime Ltd recommend
only the use of Fernox products for the
flushing and final treatment of the system
water. This is particularly important in hard
water areas.
It is recommended that the inhibitor con-
centration is checked at installation, system
modification and at every service in accord-
ance with the manufacturers instructions.
Test kits are available from inhibitor stockist.
WARNING: Failure to clean the heat sys-
tem or add an adequate inhibitor invali-
dates the device’s warranty.
Gas connections must be made in accord-
ance with current standards and regula-
tions. When dimensioning gas pipes from
the meter to the module, both capacity vol-
ume (consumption) in m
3
/h and gas den-
sity must be taken into account.
System pipe sections must be able to guar-
antee sufficient supply to cover maximum
demand, limiting pressure loss between the
meter and any utility device no greater than
1.0 mbar for second family gas (natural
gas). A sticker inside the module includes
identification and gas type data specific to
the module.
2.3.1 Condensation drain connection
The condensate drain must be connected
to the civil drain by a pipe with minimum 5
mm per meter gradient for condensation
collection.
Only stainless steel or plastic pipes are
suitable to convey condensate.
2.3.2 Filter on the gas pipe
The gas valve on each generator is supplied
ex factory with an inlet filter, which, however,
is not adequate to entrap all the impurities in
the gas or in gas main pipes.
To prevent malfunctioning of the valve, or
in certain cases even to cut out the safety
device with which the valve is equipped,
install an adequate filter on the gas pipe.
2.5 FILLING THE SYSTEM
Cold system filling pressure must be 1 bar.
The system must be filled slowly so that air
bubbles are released through the specific
escapes.
Fig. 5
11
2.6 EXHAUST FOR OUTDOOR
INSTALLATION (fig. 5)
The exhaust terminal for single module
code 8089530 is required for this type of
installation. For separately supplied acces-
sory assembly see fig. 5.
2.7 INDOOR INSTALLATION
EXHAUST KIT (fig. 6)
Refer to fig. 6 for this type of installation.
The indicated solutions have the exhaust
manifold positioned both on the modules.
It is however possible to move the exhaust
of the left by simply rotating the manifold
180°.
NOTE: The kits are purposely treated also
to resist weathering when installed out-
doors.
ø D
250
H
Fig. 6
MODEL D H
Murelle Equipe 100 BOX (M) 160 2020
Murelle Equipe 150 BOX (M) 160 2055
12
2.8 TUBES CONNECTING THE
HYDRAULIC SEPARATOR KIT
(fig. 7)
The connecting pipes for the hydraulic sep-
arator are supplied in kit 8101534.
The kit is made up of the following compo-
nents (fig. 7):
System supply flanged section code
6291965
System return flanged section code
6291965
Gaskets, nuts and fastening screws M16
Expansion vessel 8 liters code 6245108
(Preload pressure 1.5 bar – Maximum
pressure 10 bar) and connection pipe
code 6227661.
WARNING: In models “100-150 BOX
(M)” the tubes connecting hydraulic sepa-
rator kit can be inserted in a specific
protective box code 8101517 supplied
separately (see fig 4).
2.9 RS-485 BOARD
(fig. 8)
Each generator is supplied with the RS-
485 board which allows you to manage the
boilers in sequence/cascade (see fig 8).
2.9.1 MODBUS mode
(fig. 8/a)
This mode allows for MODBUS communica-
tion of at least two boilers in cascade and is
performed by requesting another RS-485
board provided in the kit code 8092244.
ATTENTION: Communication will occur
only with the MASTER generator, (gen-
erator with PAR 15 = 0), interpreting
the cascade as a single heat capacity
generator:
P
CASCADE = P GENERATOR x No. GENERATORS.
To install the second board, proceed as
follows:
- Remove the cover and electrically con-
nect the second RS-485 board equipped
with lid to the RS-485 board already
installed in the MASTER boiler (boiler with
PAR 15 = 0) with the wired connector
provided in the kit.
CAUTION: Insert the wired connector
with caution.
- Set the DIP SWITCH of the new board in
MODBUS mode.
- Close the lid of the second board.
- Choose the communication configuration
suited to the MODBUS network (PAR 17
INST) according to Table PAR 17 INST.
Fig. 7
x 2
Fig. 8
13
Fig. 8/a
CN10
MODBUS
COMMUNICATION
WIRED CONNECTOR
(cod 6319173)
1
2
345
6
1
23
DIP SWITCH
MODBUS MANAGEMEN
T
1
23
ON
1 1200 8 No 1
2 1200 8 No 2
3 1200 8 Even 1
4 1200 8 2
5 1200 8 Odd 1
6 1200 8 2
7 2400 8 No 1
8 2400 8 No 2
9 2400 8 1
10 2400 8 2
11 2400 8 1
12 2400 8 2
13 4800 8 No 1
14 4800 8 No 2
15 4800 8 1
16 4800 8 2
17 4800 8 1
18 4800 8 2
19 9600 8 No 1
20 9600 8 No 2
21 9600 8 1
22 9600 8 2
23 9600 8 1
24 9600 8 2
25 19200 8 No 1
26 19200 8 No 2
27 19200 8 1
28 19200 8 2
29 19200 8 1
30 19200 8 2
PAR 17 INST
Baud Rate
No. Data Bit
Eventy Stop Bit
Even
Even
Even
Even
Even
Even
Even
Even
Even
Odd
Odd
Odd
Odd
Odd
Odd
Odd
Odd
Odd
TAB. PAR 17 INST
INSTALLER PARAMETER SETTING:
PAR 16 MODBUS ADDRESS
-- = Not enabled
1...31 = Slave from 1 to 31
(ATTENTION: Avoid calling
the generator with the same
number assigned to either
generators)
PAR 17 MODBUS CONFIGURATION
-- = Not enabled
1...30 =
Default value: 25
(See Table PAR 17 INST)
ATTENTION: Upon setting the parameters,
we recommend turning the generator off
and then back on again.
14
Modbus
address
Variable description
Type
Read /Write
U.M.
Min
value
Max
value
Di
g
ital variables
1 Boiler CH Enable
/
Re
q
uest D R
/
W- 0 1
2 Boiler DHW Enable D R
/
W- 0 1
3 Boiler Water Fillin
g
Function D R
/
W- 0 1
32 Boiler CH Mode D R - 0 1
33 Boiler DHW Mode D R - 0 1
34 Boiler Flame Status D R - 0 1
35 Boiler Alarm Status D R - 0 1
Analo
g
variables
1 Boiler CH Primary Setpoint A R/W 0,1°C 20,0 80,0
2 Boiler DHW Primary Setpoint A R/W 0,1°C 20,0 80,0
3 Boiler DHW Setpoint A R/W 0,1°C 10,0 80,0
4 Outside Temperature MB A R/W 0,1°C -55,0 95,0
5 Boiler CH Curve Slope A R/W 0,1 3,0 40,0
6 Boiler CH Curve Displacement A R/W 0,1 -5,0 5,0
64 Boiler DHW Water Tem
p
erature A R 0,1°C 0,0 100,0
65 Boiler Primar
y
Water Tem
p
erature A R 0,1°C 0,0 100,0
66 Boiler Return Water Tem
p
erature A R 0,1°C 0,0 100,0
67 Boiler Flue Gas Tem
p
erature A R 0,1°C 0,0 200,0
68 Boiler Relative Modulation Level A R 0,1% 0,0 100,0
69 Boiler Primar
y
Water Pressure A R 0,1 bar 0,0 6,0
70 Boiler Outside Temperature A R 0,1°C -100,0 100,0
Inte
g
er variables
129 Boiler Current Minute I R
/
W- 0 59
130 Boiler Current Hour I R
/
W- 0 23
131 Boiler Current Da
y
of the Week I R
/
W - 1 = Lun 7 = Dom
132 Boiler Current Da
y
of the Month I R
/
W- 1 31
133 Boiler Current Month I R
/
W- 1 12
134 Boiler Current Year I R
/
W - 2000 2200
192 Boiler Alarm Code I R - 0 100
193 Boiler Slave 1 Alarm Code I R - 0 100
194 Boiler Slave 2 Alarm Code I R - 0 100
195 Boiler Slave 3 Alarm Code I R - 0 100
196 Boiler Slave 4 Alarm Code I R - 0 100
197 Boiler Slave 5 Alarm Code I R - 0 100
198 Boiler Slave 6 Alarm Code I R - 0 100
199 Boiler Slave 7 Alarm Code I R - 0 100
200 Boiler Combustion Parameter
(
Par1
)
I R - 0 199
201 Boiler H
y
draulic Parameter
(
Par2
)
I R - 0 199
Request CH zone 1
Enable DHW preparation
Not used
State CH zone 1
Function
State preparation DHW
State presence flame
State presence alarm
DHW temperature sensor
CH temperature sensor (Delivery)
CH temperature sensor (Return)
Smoke temperature sensor
Modulation level: (0%= minimum boiler power
100%= maximum boiler power)
Pressure value water CH
Outside temperature read from the boiler
through the probe connected to it
Not used
Not used
Not used
Not used
Not used
Not used
Numeric code shown during boiler error
(If Master is in cascade)
Numeric code shown during slave 01 error
Numeric code shown during slave 02 error
Numeric code shown during slave 03 error
Numeric code shown during slave 04 error
Numeric code shown during slave 05 error
Numeric code shown during slave 06 error
Numeric code shown during slave 07 error
PAR 1 value
PAR 2 value
MODBUS BOILER VARIABLES LIST
Setpoint CH zone 1.
If you receive a value out of range so the
value isn’t received and the boiler tempe-
rature control is maintained of fixed point
or a temperature curve.
Setpoint CH during ACS preparation
(for PAR 66 installer parameters)
If you receive a value out of range the
value isn’t received and it is used the
boiler value regulation.
Setpoint ACS.
If you receive a value out of range the
value isn’t received and it is used the
boiler value regulation.
External value of temperature by MobBus.
If you receive a value out of range the value isn’t
received. In case of conflict the boiler will give
priority to the value of the probe connected to it.
Slope of heating curve of zone 1
(it is used instead of the curve set in the boiler).
If you receive a value out of range the value isn’t
received and it is used the boiler heating curve.
Shift value of room zone 1 set
(it is used instead of the shift set in the boiler).
If you receive a value out of range the value isn’t
received and it is used the boiler heating curve.
15
2.10 HYDRAULIC SEPARATOR
The hydraulic separator
(available from
Sime Ltd)
is supplied separately in a kit
code 8101550 complete with gaskets,
nuts and fastening screws (figure 9).
It is mandatory to include a hydraulic separa-
tor in the assembly of the 100-150 BOX (M).
WARNING: The hydraulic separator can
be inserted in a specific protective box
code 8101517 supplied separately.
2.10.1 Load loss hydraulic
separator (fig. 10)
Hydraulic separator load losses are indi-
cated in the diagram in figure 10.
Fig. 9
80
100
120
140
2
PO RTATA ( m
3
/h)
4681012
0
20
40
60
p (mbar)
14
16
18
160
180
200
220
240
260
Fig. 10
CAPACITY (m
3
/h)
16
OP
(24 VAC)
TA2 (24 VRAC)
TA1 (24 VRAC)
SE (5 VDC)
TS (24 VDC)
SB/SA
(5 VDC)
SM (5 VDC)
SF (5 VDC)
SR (5 VDC)
RS-485
(24 VAC)
cd. 6301480
Fig. 11
2.11 ELECTRICAL
CONNECTIONS
Each module is supplied with a power cord
which, if replacement is required, it must
be replaced with one of similar type and
dimensions.
230V – 50 Hz single phase voltage
is required using a fuse protected main
switch with at least 3 mm. between con-
tacts. Observe the L – N polarity and
grounding connection. Each generator
should be fused at 3 A.
NOTE: Sime declines all responsibility for
injury or damage to persons, animals or
property resulting from the failure to pro-
vide for proper earthing of the appliance.
2.11.1 Wiring diagram single generator (fig. 11)
KEY
F1-2 Fuse (4 AT)
TRA Ignition transformer
PI System pump
V Fan
EA Ignition electrode
ER Ionisation electrode
EV1-2 Gas valve coil
TS Safety thermostat
SF Exhaust temperature sensor
TFU Thermal fuse
SM Flow temperature sensor
SR Return temperature sensor
TPA Pressure transducer
TA1 Zone 1 environment thermostat
JP1 Selection TA2 or 0-10 VDC
TA2 Zone 2 environment thermostat
SB/SA Antifreeze siphon sensor
CR Remote control CR73 (optional)
SE External sensor (optional)
OP Programming clock (optional)
AR Remote alarm
VZ Zone valve
AUX Auxiliary connection
RS-485 CASCADE/MODBUS board
NOTE: Connect TA1 to the clamps 7-8 after
having removed the bridge.
CONNECTOR SPARE PART CODES:
CN1 code 6319162
CN2 code 6319170
CN3 code 6319164
CN4 code 6316203
CN6 code 6316202
CN7 code 6316204
CN10 code 6319165
CN12 code 6319171
CN13 code 6319172
CN14 code 6316213
CN18 code 6319179 (M)
For BMS (0-10v) operation:
- Remove the jumper JP1 and ensure that TA1 link is fitted
- Connect the positive signal at terminal 10 of CN6
- Connect the negative signal at terminal 4 of the CN4.
17
P
ma
x
e
zze
L
RS-485
RS-485
RS-485 RS-485
RS-485
SE
SMC
(MASTER)
(SLAVE 2)
(SLAVE 3)
(SLAVE 4)
(SLAVE 1)
RS-485
(SLAVE 5)
Fig. 11/a
KEY
L Line
N Neutral
TS Safety thermostat 100°C
Pmin Water pressure switch min. 0.9 bar
Pmax Water pressure switch max. 3 bar
SE External sensor
SMC Cascade supply probe
RS-485 Cascade management board
NOTICE: The external temperature probe (SE) must be connected to the MASTER
generator and the cascade supply probe (SMC) to the SLAVE 1 generator.
The SE, SMC probes and the RS-485 board connection cable are supplied togeth-
er with the modules in the probe kit code 8092250.
2.11.2 Electrical connection of generators in sequence/cascade (fig. 11/a)
The RS-485 board for management in sequence/cascade is
placed at the rear of the control panel of each individual gen-
erator as shown in the figure.
CONFIGURATION OF CASCADE PARAMETERS
Sequence/cascade installations must have the following INST
parameter set on all connected generators:
PAR 15 = 0 for the first generator (MASTER)
1 .... 7 for the other generators (SLAVE)
(Avoid assigning the same number to SLAVE
generators)
Set the following INST parameter if polypropylene smoke
collectors with a clapet valve are used in sequence/cascade
installations:
PAR 1 = 6 (for NATURAL GAS generators)
14 (for PROPANE generators)
To access the INST parameters, see point 3.3.
In addition, when the number of connected generators in cas-
cade is more than two, parameter OEM A1 of the MASTER
generator must be configured as well.
To access the OEM parameters press simultaneously the but-
tons (
and ) for 2 seconds.
Having entered the INST level, press (
and ) simultane-
ously for another 2 seconds. At this point insert the access
code formed by this sequence of INSTALLATOR BUTTONS:
“ + / - / < / > / < “.
Set the parameter:
PAR A1 = Number of cascade generators (3 ... 8)
x 2
18
2.11.3 Room Thermostat and/or Timer
(clean contact)
The heating demand can be controlled by a
thermostat and/or timer (TA) connected
to CN6 terminals 7-8 (see fig 11), after
having removed the existing bridge. The
control being used must be of a class con-
forming to the standard EN 607301 (clean
electrical contact).
2.11.4 Climatic regulator CR53 connec-
tion (optional)
The heating demand can be controlled
by use of a climatic regulator (code
8092227), for the management of the
heating circuit. The generators will still dis-
play information. For installation and use of
the regulator, follow the instructions includ-
ed in the packaging.
NOTE, reset parameter 10 to 2 (PAR 10 =2)
2.11.5 Remote control CR 73 connec-
tion (optional)
The heating demand can be controlled by
use of remote control unit CR 73 (code
8092226)
The remote control unit allows for complete
control, except lockout reset.
The generator will display CR.
For installation and use of the control follow
the instructions in the package.
NOTE, Ensure PAR 10 set to 1 (PAR 10 = 1)
2.11.6 External Sensor (8094101)
An external sensor (code 8091401) can
be connected, which can automatically
regulate the flow temperature value of the
cascade delivery according to the external
temperature.
For installation follow the instructions in the
package. It is possible to make corrections
to the values by adjustment of PAR 11.
2.11.7 Heat Demand by 230v
The heat demand can be controlled by 230v
applied to terminal 14 of CN7, and removal
of the bridge on CN6 terminals 7 & 8.
2.11.8 BMS (Building Management Sys-
tems)
The cascade of generators can be con-
trolled by a BMS signal, and should be con-
nected as shown in fig 11.
Set PAR 14 according to the maximum
(10v) flow temperature required.
19
3.1 CONTROL PANEL (fig. 12)
3 CHARACTERISTICS
5
3
1
2
4
2 - DESCRIPTION OF CONTROLS
ON/OFF KEYS
ON = Electricity supply to boiler is on
OFF = Electricity supply to boiler is on but nor ready for
functioning. However, the protection functions
are active.
SUMMER MODE KEY
When this key is pressed, the boiler functions only
when D.H.W. is requested (function not available)
WINTER MODE KEY
When this key is pressed, the boiler provides heating
and D.H.W.
D.H.W. TEMP KEY
When this key is pressed, the temperature of the
D.H.W. is shown on the display (function not available)
HEATING TEMP KEY
The first time the key is pressed, the temperature of
heating circuit 1 is shown.
The second time the key is pressed, the temperature
of heating circuit 2 is shown.
The third time the key is pressed, the temperature of
heating circuit 3 is
shown (Three zones).
RE-SET KEY
This allows for restoring functioning after a functioning
error.
INCREASE AND DECREASE KEY
By pressing this key the set value increases or
decreases.
4 - LUMINOUS BAR
Blue = Functioning
Red = Functioning error
5 - PROGRAMMING CLOCK (optional)
Mechanical clock (code 8092228) or digital clock (code
8092229) to program heating (single zone only).
Fig. 12
3 - KEYS RESERVED FOR THE INSTALLER
(access to INST and OEM parameters)
PC CONNECTION
To be used only with the SIME programming kit and only
by authorised personnel. Do not connect other elec-
tronic devices (cameras, telephones, mp3 players, etc.)
Use a tool to remove the cap and reinsert after use.
ATTENTION: Communication port
sensitive to electrostatic charges.
Before use, it is advisable to touch an earthed metallic
surface to discharge static electricity.
INFORMATION KEY
This key can be pressed several times to view the
parameters.
CHIMNEY SWEEP KEY
This key can be pressed several times to view the
parameters.
DECREASE KEY
This key changes the default settings.
INCREASE KEY
This key changes the default settings.
1 - DESCRIPTION OF DISPLAY ICONS
SUMMER MODE ICON
WINTER MODE ICON
D.H.W. MODE ICON
HEATING DEMAND ICON
GRADED POWER SCALE
The segments of the bar light up in proportion to boiler
power
output .
BURNER FUNCTIONING AND LOCKOUT ICON
RESET REQUIRED ICON
CHIMNEY SWEEP ICON
SECONDARY DIGITS
The boiler visualises the value of the pressure of the
system (correct value is between 1 and 1.5 bar)
MAIN DIGITS
The boiler visualises the values set, the state of
anomaly and the external temperature
INTEGRATIVE SOURCES ICON
20
3.2 ACCESS TO INSTALLER’S INFORMATION
For access to information for the installer, press the key
(3 fig. 12). Every time the key is pressed, the display moves to the next item of
information. If the key
is not pressed, the system automatically quits the function. If there is no expansion board (MIXED ZONE or INSOL) the
relative info will not be displayed. List of information:
1. Visualizzazione temperatura esterna
solo con sonda esterna collegata
2. Visualizzazione temperatura sonda
mandata riscaldamento (SM)
3. Visualizzazione temperatura sonda
sanitario (SS) solo per caldaie istantanee
4. Visualizzazione temperatura sonda
ausiliaria o sonda bollitore (SB)
. Visualizzazione temperatura
riscaldamento ri erita al primo circuito
. Visualizzazione temperatura
riscaldamento ri erita al secondo circuito
. Visualizzazione numero giri entilat ore in rpm (es e r pm)
1. Visualizzazione ore di unzionamento del bruciatore in (es e )
11. Visualizzazione numero di accensioni del bruciatore (es e )
. Visualizzazione temperatura sonda
umi (S )
. Visualizzazione corrente
di ionizzazione in
1. Visualizzazione portata sanitaria lussimetro (es l min
e l min) o s tato lussostato (rispetti ament e e )
12. Visualizzazione numero totale
delle anomalie
13. ont atore accessi parametri
installatore (es accessi)
14. ont atore accessi parametri
M (es accessi)
1. ont atore accessi parametri
S M (es accessi)
2. Display of Heating flow sensor (SM)
3. Display of D.H.W. temperature sensor (SS)
only for instantaneous boilers
4. Display of auxiliary temperature sensor or
D.H.W. sensor (SB)
6. Display of heating temperature of first circuit
7. Display of heating temperature of second
circuit
8. Display of ionisation current in µA
10. Display of hours of functioning of the burner in h x 100 (e.g. 14000 and 10)
11. Display of number of times the burner has ignited x 1000 (e.g. 97000 and 500)
12. Display of total number
of errors
5. Display of exhaust temperature sensor (SF)
13. Parameter access counter–
Installer (i.e. 140 accesses)
14. Parameter access counter–OEM
(i.e. 48 accesses)
1. Display of external temperature, only with
external sensor connected
9. Display of fan speed in rpm x 100 (e.g. 4.800 and 1850 rpm)
15. Parameter access counter–
CASCADE OEM (i.e. 05 accesses)
17. Display of D.H.W. flowmeter load (i.e. 18 l/min and 0.3 l/min) or flow switch (respec-
tively ON and OFF) (Not this boiler)
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Sime Murelle Equipe 100 150 BOX Installation guide

Category
Fireplaces
Type
Installation guide

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