Fagor CNC 8070 Owner's manual

Type
Owner's manual

This manual is also suitable for

(Ref: 1911)
8070
CNC
Hardware configuration.
BLANK PAGE
·2·
MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of the following safety elements. If any of them is disabled, the
CNC shows the following warning message.
Feedback alarm for analog axes.
Software limits for analog and sercos linear axes.
Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
Tendency test on analog axes.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any of the safety
elements being disabled.
DUAL-USE PRODUCTS
Products manufactured by FAGOR AUTOMATION since April 1st 2014 will
include "-MDU" in their identification if they are included on the list of dual-use
products according to regulation UE 428/2009 and require an export license
depending on destination.
TRANSLATION OF THE ORIGINAL MANUAL
This manual is a translation of the original manual. This manual, as well as the
documents derived from it, have been drafted in Spanish. In the event of any
contradictions between the document in Spanish and its translations, the wording
in the Spanish version shall prevail. The original manual will be labeled with the
text "ORIGINAL MANUAL".
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor
Automation, it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation. Computer viruses at the CNC may cause it to
malfunction.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer virus is found in the system, the unit will no longer be under warranty.
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, hence no absolute match is
guaranteed. However, the contents of this document are regularly checked and
updated implementing the necessary corrections in a later edition. We appreciate
your suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
Hardware configuration.
CNC 8070
·3·
(REF: 1911)
INDEX
About the product - CNC 8070 ..................................................................................................... 9
Declaration of CE conformity and warranty conditions ............................................................... 13
Version history - CNC 8070 ........................................................................................................ 15
Safety conditions ........................................................................................................................ 19
Returning conditions ................................................................................................................... 23
CNC maintenance ...................................................................................................................... 25
CHAPTER 1 PREVIOUS INFORMATION.
CHAPTER 2 CONFIGURATION.
2.1 Central unit (Q7-A platform). ......................................................................................... 29
2.2 Central unit (ETX platform). ........................................................................................... 29
2.3 Monitor. ......................................................................................................................... 30
2.4 Central unit + Monitor. ................................................................................................... 30
2.5 Central unit + Monitor + Keyboard and Operator panel. ................................................ 31
2.6 Operator panels. ........................................................................................................... 31
2.7 USB keyboard. .............................................................................................................. 31
2.8 CAN keyboard. .............................................................................................................. 32
2.9 CAN keyboard (ETX platform only). .............................................................................. 32
2.10 CAN remote modules..................................................................................................... 33
2.11 Sercos-II remote modules.............................................................................................. 34
2.12 EtherCAT remote modules (only Q7-A platform). .......................................................... 34
2.13 General diagram (ETX platform).................................................................................... 35
2.14 General diagram for C70 (Q7-A platform)...................................................................... 36
2.15 General diagram for U70 (Q7-A platform)...................................................................... 37
CHAPTER 3 HEAT DISSIPATION. CENTRAL UNIT (CPU) ENCLOSURE (ETX PLATFORM).
3.1 Heat dissipation models................................................................................................. 41
CHAPTER 4 CENTRAL UNIT (CPU) ENCLOSURE (Q7-A PLATFORM).
4.1 Calculation of the surface needed for heat dissipation. ................................................. 45
CHAPTER 5 CENTRAL UNIT + MONITOR (ETX PLATFORM).
5.1 Models with an integrated monitor. ................................................................................ 47
5.2 In-cabinet model. ........................................................................................................... 48
5.3 Specifications. ............................................................................................................... 49
5.4 Dimensions. ................................................................................................................... 51
5.4.1 U70............................................................................................................................. 51
5.4.2 U70-M. ...................................................................................................................... 52
5.4.3 C70-10K. .................................................................................................................... 53
5.4.4 C70-15. ...................................................................................................................... 54
5.4.5 C70-15T. .................................................................................................................... 55
5.4.6 C70-15AT...................................................................................................................56
5.5 Enclosure and securing of models C70-10 / C70-15. .................................................... 57
5.5.1 Ambient characteristics of the enclosure. .................................................................. 57
5.5.2 Enclosure design........................................................................................................ 57
5.5.3 Securing the module. ................................................................................................. 59
5.6 Securing the U70 module............................................................................................ 60
5.6.1 Ambient characteristics of the cabinet. ...................................................................... 60
5.6.2 Cabinet design. .......................................................................................................... 60
5.6.3 Ventilation. ................................................................................................................. 60
5.7 Power supply for the module. ........................................................................................ 61
5.7.1 Voltage supply at 24 V DC. ........................................................................................ 62
5.7.2 Power supply with a Fagor battery............................................................................. 62
5.7.3 Battery-powered RAM memory (non-volatile RAM). ................................................. 63
5.7.4 Central unit protections. ............................................................................................. 63
5.8 Hardware functionality. Connectors. .............................................................................. 64
5.8.1 Front of the monitor. USB connector. ........................................................................ 64
5.8.2 Central unit. Peripheral board. ................................................................................... 65
5.8.3 Central unit. Expansion board.................................................................................... 68
Hardware configuration.
CNC 8070
·4·
(REF: 1911)
5.8.4 Central unit. CPU board............................................................................................. 71
5.8.5 PCI expansion board (only for the MCU model). ....................................................... 73
5.8.6 Handwheel connector (only for C70-10K). ................................................................. 75
5.9 Technical/electrical characteristics of the inputs and outputs........................................ 76
5.9.1 Digital inputs. ............................................................................................................. 76
5.9.2 Digital outputs. ...........................................................................................................76
5.9.3 Analog outputs. .......................................................................................................... 76
5.9.4 Feedback inputs......................................................................................................... 77
5.10 housing for the compact flash and battery-powered RAM memory............................... 78
5.11 Insert the board into the PCI expansion (only in MCU models). .................................... 79
5.12 Connections................................................................................................................... 81
5.12.1 Probe connection. ...................................................................................................... 81
5.12.2 RS232 serial line connection. .................................................................................... 84
5.12.3 RS422 serial line connection. .................................................................................... 85
5.12.4 RS485 serial line connection. .................................................................................... 86
5.12.5 Feedback connection................................................................................................. 87
5.12.6 Connection to an Ethernet network (Fast Ethernet)................................................... 88
5.12.7 Sercos II bus. ............................................................................................................. 89
5.12.8 Mechatrolink bus........................................................................................................ 92
CHAPTER 6 CENTRAL UNIT + MONITOR (Q7-A PLATFORM).
6.1 Specifications. ............................................................................................................... 95
6.2 Dimensions. ................................................................................................................... 97
6.2.1 C70-10K. ................................................................................................................... 97
6.2.2 C70-15. ...................................................................................................................... 98
6.2.3 C70-15AT...................................................................................................................99
6.3 Enclosure and securing of the modules....................................................................... 100
6.3.1 Ambient characteristics of the enclosure. ................................................................ 100
6.3.2 Enclosure design. .................................................................................................... 100
6.3.3 Securing the module. ............................................................................................... 102
6.4 Power supply for the module. ..................................................................................... 103
6.4.1 Central unit electrical features. ................................................................................ 103
6.4.2 Protection against over-voltage and reverse voltage............................................... 103
6.4.3 Voltage supply at 24 V DC....................................................................................... 103
6.4.4 Power supply via UPS. ............................................................................................ 104
6.4.5 Ground connection................................................................................................... 104
6.4.6 Power supply requirements. .................................................................................... 104
6.4.7 NOT recommended circuits. .................................................................................... 105
6.5 Non-volatile RAM (FRAM). .......................................................................................... 106
6.6 Hardware functionality (connectors). ........................................................................... 106
6.6.1 Front of the monitor. ................................................................................................ 106
6.6.2 Rear. ....................................................................................................................... 107
6.7 Technical/electrical characteristics of the inputs and outputs...................................... 115
6.7.1 Digital inputs. ........................................................................................................... 115
6.7.2 Digital outputs. ......................................................................................................... 115
6.7.3 Analog outputs. ........................................................................................................ 115
6.7.4 Feedback inputs....................................................................................................... 116
6.8 Connections. ............................................................................................................... 118
6.8.1 Ground connection. ................................................................................................. 118
6.8.2 Connecting the relay for the emergency chain. ....................................................... 118
6.8.3 Feedback connection............................................................................................... 119
6.8.4 Handwheel connection (only C70-10K). .................................................................. 120
6.8.5 Probe connection. .................................................................................................... 121
6.8.6 Connection to an Ethernet network.......................................................................... 124
6.8.7 RS232 serial line connection. .................................................................................. 125
6.8.8 RS422 serial line connection. .................................................................................. 126
6.8.9 RS485 serial line connection. .................................................................................. 127
6.8.10 EtherCAT bus. ........................................................................................................ 128
6.8.11 CAN bus................................................................................................................... 131
6.8.12 Sercos II bus. ........................................................................................................... 134
CHAPTER 7 CENTRAL UNIT FOR CABINET (Q7-A PLATFORM).
7.1 Specifications. ............................................................................................................. 138
7.2 Dimensions. ................................................................................................................ 140
7.3 Enclosure and securing of the modules....................................................................... 141
7.3.1 Ambient characteristics of the cabinet. .................................................................... 141
7.3.2 Cabinet design. ........................................................................................................ 141
7.3.3 Ventilation. ............................................................................................................... 141
7.4 Power supply for the module. ..................................................................................... 142
7.4.1 Central unit electrical features. ................................................................................ 142
7.4.2 Protection against over-voltage and reverse voltage............................................... 142
7.4.3 Voltage supply at 24 V DC....................................................................................... 142
7.4.4 Power supply via UPS. ............................................................................................ 143
Hardware configuration.
CNC 8070
·5·
(REF: 1911)
7.4.5 Ground connection................................................................................................... 143
7.4.6 Specs of the power supply. ...................................................................................... 143
7.4.7 NOT recommended circuits. .................................................................................... 144
7.5 Non-volatile RAM (FRAM). .......................................................................................... 145
7.6 Hardware functionality (connectors). ........................................................................... 146
7.6.1 Front. ....................................................................................................................... 146
7.6.2 Top. ......................................................................................................................... 147
7.6.3 Bottom. .................................................................................................................... 147
7.6.4 Connector identification. .......................................................................................... 148
7.7 Technical/electrical characteristics of the inputs and outputs. ..................................... 156
7.7.1 Digital inputs............................................................................................................. 156
7.7.2 Digital outputs. ......................................................................................................... 156
7.7.3 Analog outputs. ........................................................................................................ 156
7.7.4 Feedback inputs....................................................................................................... 157
7.8 Connections. ................................................................................................................ 159
7.8.1 Ground connection. ................................................................................................. 159
7.8.2 Connecting the USB2.0 port. .................................................................................. 159
7.8.3 Connecting the DVI-D video output.......................................................................... 160
7.8.4 Connecting the relay for the emergency chain......................................................... 160
7.8.5 Feedback connection. .............................................................................................. 161
7.8.6 Probe connection. .................................................................................................... 162
7.8.7 Connection to an Ethernet network.......................................................................... 165
7.8.8 EtherCAT bus. ......................................................................................................... 166
7.8.9 Bus Sercos-II............................................................................................................ 169
7.8.10 CAN bus................................................................................................................... 172
CHAPTER 8 LCD-15SVGA. PASSIVE MONITOR " LCD15-SVGA".
8.1 Possible configurations. ............................................................................................... 176
8.2 Technical characteristics.............................................................................................. 177
8.3 Hardware dimensions. ................................................................................................ 178
8.4 Dimensions and characteristics of the enclosure......................................................... 179
8.4.1 Enclosure design...................................................................................................... 179
8.4.2 Securing the module. ............................................................................................... 180
8.5 Elements (connectors). ................................................................................................ 181
8.6 Overall connection. ...................................................................................................... 183
CHAPTER 9 MONITOR-21 MULTITOUCH.
9.1 Specifications............................................................................................................... 186
9.2 General diagram. ........................................................................................................ 187
9.3 Dimensions. ................................................................................................................ 188
9.4 Enclosure and mounting of the module. ...................................................................... 189
9.4.1 Enclosure design...................................................................................................... 189
9.4.2 Securing the module. ............................................................................................... 190
9.5 Voltage supply for the module. .................................................................................... 192
9.6 Configuring the video signal from the monitor. ............................................................ 193
9.7 Connectors. ................................................................................................................. 194
9.8 Cable characteristics.................................................................................................... 197
9.8.1 VGA video signal...................................................................................................... 197
9.9 OSD (On Screen Display) menu.................................................................................. 198
9.9.1 Using the rear keyboard with the OSD menu........................................................... 198
9.9.2 OSD menu. .............................................................................................................. 199
9.9.3 Locks and unlocks the OSD menu........................................................................... 204
CHAPTER 10 HORIZONTAL KEYB / HORIZONTAL KEYB+MOUSE.
10.1 Specifications. ............................................................................................................. 205
10.2 General diagram. ........................................................................................................ 206
10.3 Dimensions. ................................................................................................................ 207
10.4 Enclosure and mounting of the module. ...................................................................... 208
10.4.1 Enclosure design...................................................................................................... 208
10.4.2 Securing the module. ............................................................................................... 209
10.5 Power supply for the module. ..................................................................................... 210
10.6 Hardware functionalities............................................................................................... 211
10.6.1 Ground connection. ................................................................................................. 211
10.6.2 Rear connectors. ..................................................................................................... 211
10.7 Bus CAN (CANfagor/CANopen protocols)................................................................... 214
10.7.1 Identification of the modules at the bus.................................................................... 215
10.7.2 Identification of the first and last elements of the bus. Line terminating resistor...... 216
10.7.3 CAN bus type selection (CANfagor/CANopen). ....................................................... 216
10.7.4 Selecting the speed for the CANfagor bus............................................................... 216
10.7.5 Selecting the speed for the CANopen bus. .............................................................. 216
Hardware configuration.
CNC 8070
·6·
(REF: 1911)
CHAPTER 11 VERTICAL KEYB / VERTICAL KEYB+MOUSE.
11.1 Specifications. ............................................................................................................. 217
11.2 General diagram. ........................................................................................................ 218
11.3 Dimensions. ................................................................................................................ 219
11.4 Enclosure and mounting of the module. ...................................................................... 220
11.4.1 Enclosure design. .................................................................................................... 220
11.4.2 Securing the module. ............................................................................................... 221
11.5 Power supply for the module. ..................................................................................... 222
11.6 Hardware functionalities. ............................................................................................. 223
11.6.1 Ground connection. ................................................................................................. 223
11.6.2 Rear connectors. ..................................................................................................... 223
11.7 Bus CAN (CANfagor/CANopen protocols)................................................................... 226
11.7.1 Identification of the modules at the bus. .................................................................. 227
11.7.2 Identification of the first and last elements of the bus. Line terminating resistor...... 228
11.7.3 CAN bus type selection (CANfagor/CANopen). ....................................................... 228
11.7.4 Selecting the speed for the CANfagor bus............................................................... 228
11.7.5 Selecting the speed for the CANopen bus............................................................... 228
CHAPTER 12 HORIZONTAL KEYB 2.0 + TOUCHPAD.
12.1 Specifications. ............................................................................................................. 229
12.2 General diagram. ........................................................................................................ 230
12.3 Dimensions. ................................................................................................................ 231
12.4 Enclosure and mounting of the module. ...................................................................... 232
12.4.1 Enclosure design. .................................................................................................... 232
12.4.2 Securing the module. ............................................................................................... 233
12.5 Voltage supply for the module. .................................................................................... 234
12.6 Connectors. ................................................................................................................. 235
12.7 Selecting the language and the keyboard distribution. ................................................ 235
12.8 Using the Fagor logo key. ........................................................................................... 237
12.9 Numeric keypad........................................................................................................... 237
12.10 Touchpad (touch screen). ........................................................................................... 238
CHAPTER 13 OP-PANEL / OP-PANEL+SPDL RATE.
13.1 Specifications. ............................................................................................................. 239
13.2 General diagram. ........................................................................................................ 240
13.3 Dimensions. ................................................................................................................ 241
13.4 Enclosure and mounting of the module. ...................................................................... 242
13.4.1 Enclosure design. .................................................................................................... 242
13.4.2 Securing the module. ............................................................................................... 243
13.5 Power supply for the module. ..................................................................................... 244
13.6 Hardware functionalities. ............................................................................................. 245
13.6.1 Ground connection. ................................................................................................. 245
13.6.2 Rear connectors. ..................................................................................................... 245
13.7 Handwheel connection. ............................................................................................... 249
13.8 Bus CAN (CANfagor/CANopen protocols)................................................................... 250
13.8.1 Identification of the modules at the bus. .................................................................. 251
13.8.2 Identification of the first and last elements of the bus. Line terminating resistor...... 252
13.8.3 CAN bus type selection (CANfagor/CANopen). ....................................................... 252
13.8.4 Selecting the speed for the CANfagor bus............................................................... 252
13.8.5 Selecting the speed for the CANopen bus............................................................... 252
CHAPTER 14 MOUSE MODULE.
14.1 Especificaciones. ........................................................................................................ 253
14.2 Dimensions. ................................................................................................................ 254
CHAPTER 15 EMERGENCY BATTERY (ONLY ETX PLATFORM).
15.1 Battery dimensions. .................................................................................................... 256
15.2 Connectors and connection. ........................................................................................ 257
15.3 Operation of the emergency battery. ........................................................................... 258
CHAPTER 16 CNC-FPS. FAGOR-UPS (Q7-A PLATFORM ONLY).
16.1 Specifications. ............................................................................................................. 260
16.2 Dimensions. ................................................................................................................ 260
16.3 Securing the module.................................................................................................... 261
16.4 Protection fuse. ........................................................................................................... 261
16.5 UPS Connection Diagram............................................................................................ 262
Hardware configuration.
CNC 8070
·7·
(REF: 1911)
CHAPTER 17 INSTALLING AND CONFIGURING A THIN CLIENT (EPATEC MODEL).
17.1 Install and configure the communication software at the CNC. ................................... 265
17.2 Configuring the Thin Client. ......................................................................................... 267
17.2.1 Configure the network protocol (for network or point-to point connection)............... 267
17.2.2 Configure the communication between the CNC and the Thin Client...................... 268
17.2.3 Configuring the startup of the Thin Client................................................................. 269
17.2.4 Disable the mouse at the Thin Client. ...................................................................... 270
CHAPTER 18 INSTALLING A SENSOR FOR GAP CONTROL (LASER MODEL).
BLANK PAGE
·8·
Hardware configuration.
CNC 8070
·9·
(REF: 1911)
ABOUT THE PRODUCT - CNC 8070
BASIC CHARACTERISTICS.
(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat
Basic characteristics. ·BL· ·OL· ·L·
Number of axes. 3 to 7 3 to 31 3 to 31
Number of spindles. 1 1 to 6 1 to 6
Number of tool magazines. 1 1 to 4 1 to 4
Number of execution channels. 1 1 to 4 1 to 4
Number of interpolated axes (maximum). 4 3 to 31 3 to 31
Number of handwheels. 1 to 12
Type of servo system. Analog / Digital Sercos
Digital Mechatrolink
Analog
Sercos Digital
Communications. RS485 / RS422 / RS232
Ethernet
PCI expansion. No Option No
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 1 ms < 1 ms
Remote modules. RIOW RIO5 RIO70 RIOR RCS-S
Valid for CNC. 8070
8065
8060
8070
8065
8060
8070
8065
- - -
D
I
S
C
O
N
T
I
N
U
E
D
8070
8065
8060
8070
8065
8060
Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos
Digital inputs per module. 8 24 / 48 16 48 - - -
Digital outputs per module. 8 16 / 32 16 32 - - -
Analog inputs per module. 4 4 8 - - - - - -
Analog outputs per module. 4 4 4 - - - 4
Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -
Feedback inputs. - - - - - - 4 (*) - - - 4 (**)
Customizing.
PC-based open system, fully customizable.
INI configuration files.
Tool for display configuration FGUIM.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface
Hardware configuration.
CNC 8070
·10·
(REF: 1911)
SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options.
Consult the ordering handbook for information on the software options available for your model.
SOFT ADDIT AXES
Additional shaft.
Add axes to the default configuration.
SOFT ADDIT SPINDLES
Additional spindle.
Add spindles to the default configuration.
SOFT ADDIT TOOL MAGAZ
Additional tool magazine.
Add tool magazines to the default configuration.
SOFT ADDIT CHANNELS
Additional channel.
Add channels to the default configuration.
SOFT 4 AXES INTERPOLATION LIMIT
Limited to 4 interpolated axes.
It limits the number of axes to 4, where the CNC can also
interpolate these at the same time.
SOFT i4.0 CONNECTIVITY PACK
Industry 4.0.
This option allows for the use and capture of data using the
FSYS.
SOFT OPEN SYSTEM
Open system.
The CNC is a closed system that offers all the features
needed to machine parts. Nevertheless, at times there are
some customers who use third-party applications to take
measurements, perform statistics or other tasks apart
from machining a part.
This feature must be active when installing this type of
application, even if they are Office files. Once the
application has been installed, it is recommended to close
the CNC in order to prevent the operators from installing
other kinds of applications that could slow the system
down and affect the machining operations.
SOFT DIGITAL SERCOS
Sercos digital bus.
Sercos digital bus.
SOFT DIGIT NO FAGOR
Non-Fagor digital servo system.
Mechatrolink digital bus.
SOFT EDIT/SIMUL
EDISIMU mode (editing and simulation).
It allows for the editing, modification and simulation of a
part-program.
SOFT IEC 61131 LANGUAGE
IEC 61131 language
IEC 61131 is a PLC programming language that is very
popular in alternative markets, which is slowly entering
into the machine-tool market. With this feature, the PLC
may be programmed either in the usual Fagor language
or in IEC 61131 format.
SOFT TOOL RADIUS COMP
Compensación de radio.
Tool compensation allows programming the contour to be
machined based on part dimensions of the and without
taking into account the dimensions of the tool that will be
used later on. This avoids having to calculate and define
the tool path based on the tool radius.
SOFT PROFILE EDITOR
Profile editor.
Allows for the part profiles to be edited graphically and to
import dxf files.
SOFT RTCP
Dynamic RTCP (Rotating Tool Center Point).
The dynamic RTCP option is required for interpolation
machining with 4, 5 or 6 axis.
Hardware configuration.
CNC 8070
·11·
(REF: 1911)
SOFT C AXIS
C axis.
It activates the kinematics for working with the C axis and
the associated canned cycles. The CNC can control
several C axes. The parameters of each axis indicate if it
will function as a C axis or not, where it will not be
necessary to activate another axis for the machine
parameters.
SOFT TANDEM AXES
Tandem axes.
A tandem axis consists in two motors mechanically
coupled (slaved) and making up a single transmission
system (axis or spindle). A tandem axis helps provide the
necessary torque to move an axis when a single motor is
not capable of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must be
added to the entire configuration. For example, on a large
3-axis lathe (X Z and tailstock), if the tailstock is a tandem
axis, the final purchase order for the machine must
indicate 4 axes.
SOFT SYNCHRONISM
Synchronization of axes and spindles.
The axes and ballscrews may be synchronized in two
ways: in terms of speed or position. The CNC
configuration takes into consideration the synchronization
of 2 axes or 2 spindles. Once synchronized, only the
master displays and programs the element.
SOFT HSSA II MACHINING SYSTEM
HSSA-II machining system.
This is the new version of algorithms for high speed
machining (HSC). This new HSSA algorithm allows for
high speed machining optimization, where higher cutting
speeds, smoother contours, a better surface finishing and
greater precision are achieved.
SOFT TANGENTIAL CONTROL
Tangential control.
"Tangential Control" maintains a rotary axis always in the
same orientation with respect to the programmed tool
path. The machining path is defined on the axes of the
active plane and the CNC maintains the orientation of the
rotary axis along the entire tool path.
SOFT DRILL CYCL OL
Drilling ISO cycles for the OL model.
Drilling ISO cycles for the OL model (G80, G81, G82,
G83).
SOFT PROBE
Probing canned cycles.
The CNC may have two probes; usually a tabletop probe
to calibrate tools and a measuring probe to measure the
part.
This option activates the functions G100, G103 and G104
(for probe movements); probe canned cycles are not
included.
SOFT THIRD PARTY I/Os
Third-party CANopen.
Enables the use of non-Fagor CANopen modules.
SOFT FVC STANDARD
SOFT FVC UP TO 10m3
SOFT FVC MORE TO 10m3
Volumetric compensation.
5-axis machines are generally used during the
manufacturing of large parts. The accuracy of the parts is
limited by the machine manufacturing tolerances and is
effected by temperature variations during machining.
In sectors such as the aerospace industry, machining
demands mean that classic compensation tools are
becoming suboptimal. Volumetric compensation FVC
comes in to complement the machine adjusting tools.
When mapping the total work volume of the machine, the
CNC knows the exact position of the tool at all times. After
applying the required compensation, the resulting part is
made with the desired precision and tolerance.
There are 3 options, which depend on the size of the
machine.
FVC STANDARD: 25-point compensation on each
axis. Quick calibration (time), but less precise than the
other two, but sufficient for the desired tolerances.
FVC UP TO 10m3: Volume compensation up to 10 m³.
More accurate than FVC STANDARD, but requires a
more accurate calibration using a Tracer or Tracker
laser).
FVC MORE TO 10m3: Volume compensation greater
than 10 m³. More accurate than FVC STANDARD, but
requires a more accurate calibration using a Tracer or
Tracker laser.
SOFT 60 PWM CONTROL
Pulse-Width Modulation.
This function is only available for Sercos bus controlled
systems. It is mostly oriented toward laser machines for
the cutting of very thick sheets, where the CNC generates
a series of PWM pulses to control the power of the laser
when drilling the starting point.
This feature is essential for cutting very thick sheets and
it requires two quick digital outputs located on the central
unit. With this new feature, the OEM does not need to
install or program any external device, which reduces
machine costs and installation times. The end user also
benefits, since the “Cutting with PWM ” feature is much
easier to use and program.
SOFT 60 GAP CONTROL
Gap control.
This is mostly oriented toward laser machines. Gap
control makes it possible to maintain a set distance
between the laser nozzle and the surface of the sheet. This
distance is calculated by a sensor connected to the CNC,
so that the CNC offsets the sensor variations on the
distance programmed with additional movements in the
axis programmed for the gap.
SOFT DMC
Dynamic Machining Control.
DMC adapts the feedrate during machining to maintain the
cutting power as close as possible to ideal machining
conditions.
SOFT FMC
Fagor Machining Calculator.
The FMC application consists of a database of materials
to be machined and machining operations (milling and
turning) with an interface to choose suitable cutting
conditions for these operations.
SOFT FFC
Fagor Feed Control.
During the execution of a canned cycle of the editor, the
FFC function makes it possible to replace the feedrate and
speed programmed in the cycle with the active values of
the execution, which are acted upon by the feed override
and speed override.
SOFT 60/65/70 OPERATING TERMS
Temporary user license.
The "Operating Terms" option activates a temporary user
license for the CNC, which is valid until the date
determined by the OEM.
Hardware configuration.
CNC 8070
·12·
(REF: 1911)
SOFT MANUAL NESTING
Manual nesting
Nesting consists of creating a pattern on the sheet material
using previously defined figures (in dxf, dwg or parametric
files), so as to use most of the sheet as possible. Once the
pattern has been defined, the CNC creates a program.
During manual nesting, the operator distributes the parts
on top of the sheet material.
SOFT AUTO NESTING
Automatic nesting
Nesting consists of creating a pattern on the sheet material
using previously defined figures (in dxf, dwg or parametric
files), so as to use most of the sheet as possible. Once the
pattern has been defined, the CNC creates a program.
During automatic nesting, the application distributes the
figures on the sheet material and optimizes the spaces.
Hardware configuration.
CNC 8070
·13·
(REF: 1911)
DECLARATION OF CE CONFORMITY AND
WARRANTY CONDITIONS
DECLARATION OF CONFORMITY
The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporate
website. http://www.fagorautomation.com. (Type of file: Declaration of conformity).
WARRANTY TERMS
The warranty conditions for the CNC are available in the downloads section of FAGOR’s corporate website.
http://www.fagorautomation.com. (Type of file: General sales-warranty conditions.
BLANK PAGE
·14·
Hardware configuration.
CNC 8070
·15·
(REF: 1911)
VERSION HISTORY - CNC 8070
Here is a list of the features added to each manual reference.
Ref. 0601
Ref. 0609
Ref. 0705
Ref. 0706
Ref. 0710 / Ref. 0801
Ref. 0804
Ref. 0809
Ref. 0907
The PCI central unit is removed from the manual.
New monitor LCD-15".
The floppy disk unit with USB connectors is removed from the manual.
Remote modules (bus CAN with CANopen protocol).
ICU central unit.
MCU central unit.
15" passive screen.
Corrected the numbering of the pinout of "Phoenix Contact" connectors
The handwheel module with the E-stop button has been removed from the manual.
Corrected mouse dimensions.
The PC104 central unit is removed from the manual.
The VGA cable for passive screens is valid for cable carrying chains.
The remote modules with CANopen are now called RIO5 remote modules.
The remote modules with CANfagor are now called RIO70 remote modules.
New RIOW remote modules.
Corrected errors. Remote modules RIOW and RIO5 cannot handle a probe.
RS485 pinout correction.
Mechatrolink bus.
PCI expansion module for MCU central unit.
Hardware configuration.
CNC 8070
·16·
(REF: 1911)
Ref. 1007
Ref. 1304
Ref. 1309
Ref. 1404
Ref. 1405
Ref. 1408
Ref. 1512
Ref. 1703
Corrected errors. Position of the dip-switches for selecting the speed in the CAN bus with CANopen protocol, in the
OP-PANEL-HE and Jog-Panel.
RIOW remote modules. The name of the RIOW-CANOPEN has been changed to RIOW-CANOPEN-ECO.
RIOW remote modules. New module RIOW-CANOPEN-STAND.
ICU - MCU central unit. Configure the serial line as RS232, RS422 or RS485.
RS485. At the line terminating resistor, pin 2 must NOT be jumpered with pins 7/9 nor pin 3 with pins 6/8.
Thin Client.
Corrected the characteristics of the feedback inputs of the central unit.
The RIO70 remote modules are now Class III. New protection considerations about electrical choques.
Change the CN371 battery.
Corrected the protection degree of the front panel of the central unit; IP 65.
New model LCD-10K.
New keyboard VERTICAL-KEYB.
New keyboard HORIZONTAL-KEYB.
New operator panel OP-PANEL.
Hardware.
The LCD-10 model has been eliminated.
The LCD-10K model (front mounting) has been eliminated.
The LCD-15 model (front mounting) has been eliminated.
The OP-PANEL-H/E module has been eliminated.
The JOG-PANEL module has been eliminated.
The KB-PANEL-H module has been eliminated.
The remote modules have been eliminated. New manual.
15" passive screen.
New dimensions of the central unit with LCD-15 monitor.
New dimensions of the central unit with LCD-10K monitor.
Work temperature: 0-45 ºC.
Corrected the handwheel connector (X11) of the central unit with LCD-10K monitor.
Central unit with LCD-15 monitor. Corrected dimensions of the enclosure.
Central unit with LCD-10K monitor. Corrected dimensions of the enclosure.
New peripheral board, with 4 USB.
Corrected the protection degree of the front panel of the central unit; IP 65.
Módulo OP-PANEL. Feedback cable connection to the ground plate of the electrical cabinet.
Laser model.
Installing a sensor for gap control (laser model).
LCD 15" SVGA passive monitor. - DISCONTINUED -.
Hardware configuration.
CNC 8070
·17·
(REF: 1911)
Ref. 1709
Ref. 1805
Ref. 1901
Ref. 1911
New. HORIZONTAL KEYB 2.0 + TOUCHPAD.
New. C70-15AT model.
New. C70-15A model.
Model C70-15. - DISCONTINUED -.
Model C70-15T. - DISCONTINUED -.
Model C70-15A. - DISCONTINUED -.
Model C70-15 available again.
Corrected the resolution of the model C70-15AT.
New. Q7-A central unit.
New. FAGOR-UPS.
New. Q7-A central unit for cabinet.
BLANK PAGE
·18·
Hardware configuration.
CNC 8070
·19·
(REF: 1911)
SAFETY CONDITIONS
Read the following safety measures in order to prevent harming people or damage to this product and those
products connected to it. Fagor Automation shall not be held responsible of any physical or material damage
originated from not complying with these basic safety rules.
PRECAUTIONS BEFORE CLEANING THE UNIT
PRECAUTIONS DURING REPAIRS
In case of a malfunction or failure, disconnect it and call the technical service.
PRECAUTIONS AGAINST PERSONAL HARM
Before start-up, verify that the machine that integrates this CNC meets the 2006/42/EC Directive.
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the
interior of this unit.
Do not handle the connectors with the unit
connected to AC power.
Before handling these connectors (I/O, feedback, etc.), make sure
that the unit is not powered.
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the
interior of this unit.
Do not handle the connectors with the unit
connected to AC power.
Before handling these connectors (I/O, feedback, etc.), make sure
that the unit is not powered.
Interconnection of modules. Use the connection cables provided with the unit.
Use proper cables. To prevent risks, only use cables and Sercos fiber recommended for
this unit.
To prevent a risk of electrical shock at the central unit, use the proper
connector (supplied by Fagor); use a three-prong power cable (one
of them being ground).
Avoid electric shocks. To prevent electrical shock and fire risk, do not apply electrical voltage
out of the indicated range.
Ground connection. In order to avoid electrical discharges, connect the ground terminals
of all the modules to the main ground terminal. Also, before
connecting the inputs and outputs of this product, make sure that the
ground connection has been done.
In order to avoid electrical shock, before turning the unit on verify that
the ground connection is properly made.
Do not work in humid environments. In order to avoid electrical discharges, always work with a relative
humidity (non-condensing).
Do not work in explosive environments. In order to avoid risks, harm or damages, do not work in explosive
environments.
Hardware configuration.
CNC 8070
·20·
(REF: 1911)
PRECAUTIONS AGAINST DAMAGE TO THE PRODUCT
SAFETY SYMBOLS
Symbols that may appear in the manual.
Work environment. This unit is ready to be used in industrial environments complying with
the directives and regulations effective in the European Community.
Fagor Automation shall not be held responsible for any damage
suffered or caused by the CNC when installed in other environments
(residential, homes, etc.).
Install this unit in the proper place. It is recommended, whenever possible, to install the CNC away from
coolants, chemical product, blows, etc. that could damage it.
This unit meets the European directives on electromagnetic
compatibility. Nevertheless, it is recommended to keep it away from
sources of electromagnetic disturbance such as:
Powerful loads connected to the same mains as the unit.
Nearby portable transmitters (radio-telephones, Ham radio
transmitters).
Nearby radio / TC transmitters.
Nearby arc welding machines.
Nearby high voltage lines.
Enclosures. It is up to the manufacturer to guarantee that the enclosure where the
unit has been installed meets all the relevant directives of the
European Union.
Avoid disturbances coming from the
machine.
The machine must have all the interference generating elements
(relay coils, contactors, motors, etc.) uncoupled.
Use the proper power supply. Use an external regulated 24 Vdc power supply for the keyboard,
operator panel and the remote modules.
Connecting the power supply to ground. The zero Volt point of the external power supply must be connected
to the main ground point of the machine.
Analog inputs and outputs connection. Use shielded cables connecting all their meshes to the corresponding
pin.
Ambient conditions. Maintain the CNC within the recommended temperature range, both
when running and not running. See the corresponding chapter in the
hardware manual.
Central unit enclosure. To maintain the right ambient conditions in the enclosure of the central
unit, it must meet the requirements indicated by Fagor. See the
corresponding chapter in the hardware manual.
Power switch. This switch must be easy to access and at a distance between 0.7 and
1.7 m (2.3 and 5.6 ft) off the floor.
Danger or prohibition symbol.
This symbol indicates actions or operations that may hurt people or damage products.
Warning or caution symbol.
This symbol indicates situations that certain operations could cause and the suggested actions to prevent
them.
Obligation symbol.
This symbol indicates actions and operations that must be carried out.
Information symbol.
This symbol indicates notes, warnings and advises.
Symbol for additional documentation.
This symbol indicates that there is another document with more detailed and specific information.
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Fagor CNC 8070 Owner's manual

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Owner's manual
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