MTD Series 410 User manual

Category
Lawnmowers
Type
User manual
Safety o Assembly o Operation oTips &Techniques oMaintenance *Troubleshooting o Parts Lists oWarranty
21-inch Rotary Mower -- Model 410 Series
READ SAFETY RULES AND mNSTRUCTmONS CAREFULLY BEFORE OPERATION
Warning: This unitisequippedwithan internalcombustionengineandshouldnotbeusedon or nearanyunimprovedforest-covered,brush=
coveredor grass=coveredlandunlesstheengine'sexhaustsystemisequippedwithasparkarrestermeetingapplicablelocalorstatelaws(ifany),
If a sparkarresterisused,itshouldbemaintainedineffectiveworkingorderbytheoperator,Inthe StateofCaliforniatheaboveisrequiredbylaw
(Section4442oftheCaliforniaPublicResourcesCode),Otherstatesmayhavesimilarlaws,Federallawsapplyonfederallands,A sparkarrester
forthemufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO,Box361131Cleveland,
Ohio44136=0019,
FORMNO,770=10124G
PRINTEDiN U,S,A, MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 10/24/2005
This Operator's Manua_ is an important part of your new lawn mower, mtwH_ he_p you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Slope Gauge ....................................................... 3
Safe Operation Practices ................................... 4
Setup and Adjustment ....................................... 6
Operating Your Lawn Mower .............................. 8
Maintaining Your Lawn Mower ......................... 10
Trouble Shooting .............................................. 12
Safety Labels .................................................... 13
Parts List ........................................................... 14
Warranty ............................................................ 16
Finding and Recording Model Number
BEFOREYOU STARTASSEMBLING
YOURNEW EQUIPMENT,
please locatethe modelplateonthe equipmentand copythe
informationtothe samplemodel plate providedto the right
Youcan locatethe modelplate by standingatthe operating
positionand lookingdownat the rearof the deck. This
informationwill be necessaryto usethe manufacturer'sweb
site and/or obtainassistancefrom the CustomerSupport
Departmentoran authorizedservicedealer.
f
Modem Number
,.www.mtdproducts.com
Sedai Number
MTD LLC
P.O. BOX 361131
CLEVELAND, OH 44136
330-220-4683
800-800-731 0
Customer Support
P_ease do NOTretum the unit to the retai_er from which it was
purchased, without first contacting Customer Support.
if you havedifficulty assemblingthis productor haveanyquestions regardingthe controls, operation,ormaintenanceof this
unit,youcan seek helpfrom theexperts. Choosefromthe optionsbelow:
1. Visit mtdproducts.com Clickon the Service& Support menu option.
2_Phonea Customer Support Representative at (800) 800=7310_
3. The engine manufacturer is responsiblefor all engine=relatedissueswith regardsto performance,power=rating,specifica=
tions,warrantyandservice. Please referto the enginemanufacturer'sOwner's/Operator'sManual,packed separatelywith
your unit,for more information.
Produ@ Registratior_
2
yourlawnmoweronsuchslopes.
/
/
/
/
o
/
/
t
o
w_
WARNING
Do not mowon inclines
with a dope in excess
of 15degrees(a rise
of approximately
2-"
feet). A riding r
couldoverturnand
cause seriousinjury.
if operatinga walb
behindmoweron such
a dope, it isextremely
footing and youcould
dip, resultingin serious
injury.
OperateRiDiNG
mowersupand down
dopes, neveracross
theface of dopes.
Operate
WALK-BEHIND
mowersacrossthe
face of dopes, never
up and downslopes.
\
3
WARNING:EngineExhaust,someofitsconstituents,andcertainvehiclecompo_
nentscontainoremitchemicalsknowntoStateofCaliforniatocausecancerand
birthdefectsorotherreproductiveharm.
DANGER:Thismachinewasbuilttobeoperatedaccordingtotherubsforsafeoperationinthis
manuakAswithanytypeofpowerequipment,carelessnessorerroronthepartoftheoperatorcan
Sa.'_e resultinseriousinjury.Thismachineiscapableofamputatinghandsandfeetandthrowingobjects.
,, Failuretoobservethefollowingsafetyinstructionscouldresultinseriousinjuryordeath.
Operation
Children 6. Alwayswearsafetyglassesor safetygogglesduringopera-
WARNING
sut importantsafety
endangerthe personal
safetyand/orproperty
ofyourselfandothers.
qead andfollowall
manualbeforeat-
temptingto operate
this machine.Failure
in personalinjury,When
youseethis symbol.
HEED roTSWARNING!
Your Responsibility
Restrictthe use
sf this powermachine
to personswho read.
understand
andfollow thewarnings
and instructions
in this manual
and onthe machine.
Tragicaccidentscan occurifoperatorisnotalerttopresence
ofchildren.Childrenareoftenattractedto mowerandmowing
activity.Theydonot understandthe dangers.Neverassume
thatchildrenwill remainwhereyoulastsawthem.
1. Keepchildrenoutofthe mowingareaandunderwatchful
careof aresponsibleadultotherthanthe operator.
2. Bealertandturnmoweroffif achildentersthearea.
3. Beforeandwhilemovingbackwards,lookbehindanddown
forsmallchildren.
4. Useextremecarewhenapproachingblindcorners,
doorways,shrubs,trees,orotherobjectsthat may'obscure
yourvisionofachildwhomayrunintothemower.
5. Keepchildrenawayfromhot orrunningengines.Theycan
sufferburnsfroma hotmuffler.
6. Neverallowchildrenunder14yearsoldto operateapower
mower.Children14yearsold andovershouldreadand
understandoperationinstructionsandsafetyrulesin this
manualandshouldbetrainedandsupervisedbyaparent.
General Operation
1. Readthis operator'smanualcarefullyin its entiretybefore
attemptingtoassemblethismachine.Read,understand,
andfollow allinstructionsonthe machineandin the
manual(s)beforeoperation.Becompletelyfamiliarwith
thecontrolsandthe properuseofthismachinebefore
operatingit.Keepthismanualinasafeplaceforfuture
andregularreferenceandfor orderingreplacementparts.
2. Thismachineisa precisionpieceof powerequipment,
nota plaything.Therefore,exerciseextremecautionat all
times.Yourunithasbeendesignedto performonejob: to
mowgrass.Donotuseitfor anyotherpurpose.
3. Neverallowchildrenunder14yearsoldto operatethis
machine.Children14yearsoldand overshouldreadand
understandthe instructionsinthis manualandshould
betrainedand supervisedbya parent.Onlyresponsible
individualswhoarefamiliarwiththeserulesofsafe
operationshouldbeallowedtousethismachine.
4. Thoroughlyinspectthe areawherethe equipmentisto
beused.Removeall stones,sticks,wire,bones,toys
andotherforeignobjects,which couldbetrippedoveror
pickedupandthrownbythe blade.Thrownobjectscan
causeseriouspersonalinjury.Planyourmowingpattern
toavoiddischargeofmaterialtowardroads,sidewalks,
bystandersandthe like.Also,avoiddischargingmaterial
againsta wallor obstruction,whichmaycausedischarged
materialto ricochetbacktowardthe operator.
5. Tohelpavoidbladecontactorathrownobjectinjury,
stayinoperatorzonebehindhandlesandkeepchildren,
bystanders,helpersandpetsatleast75feetfrommower
whileit isin operation.Stopmachineifanyoneenters
area.
tionandwhile performinganadjustmentor repairtoprotect
youreyes.Thrownobjectswhichricochetcancauseserious
injurytothe eyes.
7. Wearsturdy,rough-soledworkshoesandclose-fitting
slacksandshirts. Shirtsandpantsthatcoverthe armsand
legsandsteel-toedshoesarerecommended.Neveroperate
thismachineinbarefeet,sandals,slipperyor light-weight
(e.g.canvas)shoes.
8. Donotputhandsorfeet nearrotatingpartsor undercutting
deck.Contactwithbladecanamputatehandsandfeet.
9. Amissingor damageddischargecovercancauseblade
contactor thrownobjectinjuries.
10.Manyinjuriesoccurasa resultofthe mowerbeingpulled
overthefoot duringafall causedbyslippingortripping.
Do notholdontothe mowerifyouarefalling;releasethe
handleimmediately.
11.Neverpullthe mowerbacktowardyouwhileyouare
walking.Ifyoumustbackthe moweraway'froma wallor
obstructionfirstlookdownandbehindtoavoidtrippingand
thenfollowthesesteps:
a. Stepbackfrommowertofully extendyourarms.
b. Besureyou arewellbalancedwithsurefooting.
c. Pullthe mowerbackslowly,no morethanhalfway
towardyou.
d. Repeatthesestepsasneeded.
12.Do notoperatethe mowerwhileunderthe influenceof
alcoholor drugs.
13.Do notengagethe self-propelledmechanismon unitsso
equippedwhilestartingengine.
14.Thebladecontrolhandleis asafetydevice.Neverattempt
tobypassits operation.Doingsomakesthe safetydevice
inoperativeandmay resultinpersonalinjurythrough
contactwiththe rotatingblade.The bladecontrolhandle
mustoperateeasilyin bothdirectionsandautomatically
returntothe disengagedpositionwhenreleased.
15.Neveroperatethe mowerinwetgrass.Alwaysbesureof
yourfooting. A slipand fallcan causeseriouspersonal
injury.If youfeelyouarelosingyourfooting,releasethe
bladecontrolhandleimmediatelyandthe bladewillstop
rotatingwithinthreeseconds.
16.Mowonlyindaylightor goodartificiallight.Walk,neverrun.
17.Stopthe bladewhencrossinggraveldrives,walksor roads.
18.Ifthe equipmentshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthe cause.Vibrationis
generallyawarningoftrouble.
4
19.Shuttheengineoffandwaituntilthebladecomestoa 7. Extinguishallcigarettes cigars pipesandothersources _ i
completestop beforeremovingthe grasscatcheror unclog- ofignition. L{'_ "_
grogthechute. 8. Neverfuel machineindoorbecauseflammablevaporswill --J /,'
Thecuttingbladecontinuesto rotatefora fewsecondsafter accumulatein the area. ///
the engineisshutoff. Neverplaceanypartofthe body'in 9. Neverremovegascap oradd fuelwhileengineishot or
the bladeareauntilyouaresurethe bladehasstopped running. Allowengineto coolatleasttwominutesbefore
rotating, refueling.
20.Neveroperatemowerwithoutpropertrail shield,discharge
cover,grasscatcher,bladecontrolhandleor othersafety
protectivedevicesin placeandworking.Neveroperate
mowerwithdamagedsafetydevices.Failuretodo socan
resultin personalinjury.
21.Mufflerandenginebecomehotandcancausea burn.Do
nottouch.
22.Onlyusepartsandaccessoriesmadeforthismachineby
manufacturer.Failureto dosocanresultinpersonalinjury.
23.Ifsituationsoccurwhicharenot coveredinthismanual,
usecareand goodjudgment.Contactyourdealerfor
assistance.Telephone1-800-800-7310forthe nameofyour
nearestdealer.
SJope Operation
Slopesarea majorfactorrelatedto slipandfallaccidents,which
canresultinsevereinjury'.Operationonslopesrequiresextra
caution.Ifyoufeeluneasyonaslope,donotmowit.Foryour
safety,usethe slopegaugeincludedaspartofthis manualto
measureslopesbeforeoperatingthisunitonaslopedor hilly
area.Iftheslopeis greaterthan15degrees,do notmowit.
Do:
1. Mowacrosstheface ofslopes;neverupanddown.Exercise
extremecautionwhenchangingdirectiononslopes.
2. Watchfor holes,ruts,rocks,hiddenobjects,or bumpswhich
can causeyou toslipor trip.Tallgrasscan hideobstacles.
3. Alwaysbesureofyourfooting.A slip andfall cancause
seriouspersonalinjury.If youfeelyouarelosingyour
balance,releasethe bladecontrolhandleimmediately,and
the bladewillstop rotatingwithin 3seconds.
Do Not:
1. Donotmowneardrop-offs,ditchesorembankments,you
could loseyourfootingor balance.
2. Donotmowslopesgreaterthan15degreesasshownon
the slopegauge.
3. Donotmowon wetgrass.Unstablefootingcouldcause
slipping.
Service
Safe HandlingOf Gasoline:
1. To avoidpersonalinjury or propertydamageuseextreme
carein handlinggasoline.Gasolineisextremelyflammable
andthevaporsareexplosive.Seriouspersonalinjurycan
occurwhengasolineis spilledonyourselforyourclothes,
whichcanignite.
2. Washyourskinand changeclothesimmediately.
3. Useonlyanapprovedgasolinecontainer.
4. Neverfill containersinsideavehicleor onatruckor trailer
bedwith aplasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforefilling.
5. Removegas-poweredequipmentfromthe truckortrailer
andrefuelit onthe ground.Ifthisis notpossible,then refuel
suchequipmentonatrailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
6. Keepthe nozzlein contactwith therim ofthefueltank or
containeropeningat alltimesuntilfuelingis complete.Do
notusea nozzlelock-opendevice.
10.Neveroverfillfueltank. Filltankto nomorethan_/_inch
belowbottomoffillerneckto provideforfuelexpansion.
11.Replacegasolinecapandtightensecurely.
12.Ifgasolineis spilled,wipeit offthe engineandequipment.
Moveunitto anotherarea.Wait5minutesbeforestarting
engine.
13.Neverstorethe machineorfuel containernearanopen
flame,sparkorpilotlightas onawaterheater,space
heater,furnace,clothesdryeror othergasappliances.
14.Toreducefire hazard,keepmowerfreeofgrass,leaves,
or otherdebrisbuild-up.Cleanupoil orfuel spillageand
removeanyfuel soakeddebris.
15.Allowamowertocoolat least5 minutesbeforestoring.
General Service:
1. Neverrunanengineindoorsor ina poorlyventilatedarea.
Engineexhaustcontainscarbonmonoxide,an odorlessand
deadlygas.
2. Beforecleaning,repairing,or inspecting,makecertainthe
bladeandall movingpartshavestopped.Disconnectthe
sparkplugwireandgroundagainsttheengineto prevent
unintendedstarting.
3. Checkthe bladeandenginemountingboltsatfrequent
intervalsfor propertightness.Also,visuallyinspectbladefor
damage(e.g, bent,cracked,worn)Replacebladewiththe
originalequipmentmanufacture's(O.E.M.)bladeonly',listed
inthismanual.Use ofpartswhichdo notmeettheoriginal
equipmentspecificationsmayleadto improperperformance safety and!or property
andcompromisesafety!"
4. Mowerbladesaresharpandcancut.Wrapthebladeorwear
gloves,anduseextracautionwhenservicingthem.
5. Keepallnuts,bolts,andscrewstight tobesurethe equip-
mentisin safeworkingcondition.
6. Nevertamperwithsafetydevices.Checktheirproperopera- ual beforeattemptingto
tionregularly.
7. Afterstrikingaforeignobject,stopthe engine,discon- Fai!ureto ComplyWith
nectthe sparkplugwireandgroundagainsttheengine.
Thoroughly'inspectthe mowerfor anydamage.Repairthe these inStrUctionsmay
damagebeforestartingandoperatingthemower, resu!t !npersonalinjury,
8. Neverattempttomakeawheelorcuttingheightadjustment WhenYouseethis
whilethe engineis running.
9. Grasscatchercomponents,dischargecover,andtrail symbo.
shieldaresubjecttowear anddamagewhichcould expose
movingpartsorallow objectsto bethrown.Forsafety' YOUr Hespon$ B31Jty_ i'T-
protection,frequentlycheckcomponentsand replaceim-
mediatelywithoriginalequipmentmanufacturer's(O.EM.)
partsonly,listedin thismanual.'Useof partswhich do Of this powermachine
not meettheoriginalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
10.Donot changetheenginegovernorsettingor over-revthe
engine.Thegovernorcontrolsthe maximumsafeoperating
speedofthe engine.
11.Maintainor replacesafetylabels,asnecessary.
12.Observeproperdisposallawsandregulations.Improper
disposaloffluidsand materialscanharmtheenvironment.
5
NOTE:Standbehind
themowerasifyou
weregoingtooperate
it.Yourrighthandcor-
respondstotheright
sideofthemower;your
bft handcorresponds
totheleftsideofthe
mower,
NOTE:Yourmower
isshippedwiththe
handleinthehigher
leightpost[ion,
NOTE:Eachendof
thelowerhandlemust
)eplacedinthesame
relativeposition,
IMPORTANT
Thisanitisshipped
without gasolineon
oil in the engine.
up gasolineand oil
as instructedinthe
accompanyingengine
manual BEFORE
operatingyour mower.
f
Step 1
Hardware Pack 1
Wing Nut!!2)Carr_ Bolts(2) 1
}
J
Step 2
1, Removeanypackingmaterialwhichmaybebetween
upperand lowerhandbs,
a, Pullupand backon upperhandb asshownin
Step1,Makecertainthelowerhandleisseated
securelyintothe handb mountingbrackets,
b, Tightenhandknobssecuringupperhandb to
lowerhandle,Makesurethateachcarriageboltis
seatedproperlyin thehandle,
2, Locatehairpinclipfoundin hob on theweldpinon
eachsideoflowerhandle,
a, Removehairpinclipfromthis hob, Usinga pairof
pliers,inserthairpinclipintotheotherhob on the
weldpin,Repeaton otherside,
b, inserta carriageboltfromthehardwarepackinto
theupperhob on thehandlemountingbracket,
Securewithoneplasticwingnut,alsoincluded
inthe hardwarepack,Repeatonothersidewith
remainingitemsfromhardwarepack,
3, Theropeguideisattachedtotherightsideofthe
upperhandle,Loosenthewingnutwhichsecuresthe
ropeguide,
a, Holdbladecontrolhandb againstupperhandle,
b, Pullstarterropeoutoftheengine,Rebaseblade
controlhandle,
c, Slipstarterropeintoropeguide,
d, Tightenwingnut,
4, insertpostoncableties intohobs providedon the
lowerhandb,Pullcabb tietightandtrimexcess,
Step 3 Step 4
6
providescuttingheightadiustment,
a, Depresslevertowardswheel,
b, Moveittoanyoftheninepositionsfordesired
cuttingheight,SeeStep5,
c, Releaselevertowardsmowerdeck,
6, Followstepsbelowtoassemblethegrasscatcher:
a, Placebagoverframesothatitsblackplasticside
isatthebottom,
b, Slipplasticchannelofgrassbagoverhooksonthe
frame,SeeStep6,All theplasticchannelsexcept
centertopof bagattachfromoutsideofframe,
c, Attachcentertopof bagfrominsideofframe,
7, Followstepsbelowtoattachgrasscatcher:
a, Liftreardischargedoor,
b, Placegrasscatcheron thepivotrod,Letgo
ofdischargedoorsothat itrestson thegrass
catcher,SeeStep7,
WARNING: Never operate mower
unJess the hooks on the grass
catcher are firmJyseated on the
pivot rod, and the rear discharge
door rests firmtyagainst top of
the grass catcher.
Toremovegrasscatcher,lift reardischargedooronthe
mowerasshownin Step7,Liftgrasscatcherupandout,
off ofthepivotrod, Releasereardischargedoortoallow
it tocloserearopeningof mower,
Step 5
f
Step 6
Using The Mulcher
Toutilizethemulchingfeature,lift thereardischargedoor
on themowerasshowninStep7,Liftgrasscatcherup
andout,off ofthepivotrod,Releasereardischargedoor
toallowittocloserearopeningof mower,
Step 7
7
_Make certain bagis
WARNING
Never operate mower
unless the hooks on
the grass catcher are
firmly seated on the
_ivotrod, and the
rear discharge door
rests firmlyagainst
of the grass
tcher,
WARNING
The blade control
mechanism is a
safety device. Never
attempt to bypassits
operations.
Use extreme care
when handling
gasoline. Gasoline is
extremely flammable
and the vapors are
explosive. Neverfuel
the machine indoors
or while the engine
is hot or running.
Extinguish cigarettes,
cigars, pipes and
other sources of
ignition.
Keep handsand feet
_way from the chute
tea on cutting deck.
Refer to warning
label on the unit.
Recoil
Starter
Upper Handle
Lower Handle
Starter Ro
Oil Fill
Cutting Height
Adjustment Lever
(for each wheel)
Gasoline Fill
Figure !
Now that you have set up your lawn mower for op-
eration, get aquainted with its controls and features.
These are described below and illustrated on this
page. This knowledge will allow you to use your
new equipment to its fullest potential.
Blade Control
The blade control is attached to the upper handle
of the mower. Depress and squeeze it against the
upper handle to operate the unit. Release it to stop
engine and blade.
WARNING:This bladecontrol mecha-
nism isa safety device. Neverattempt
to bypass itsoperations.
Cutting Height Adjustment Levers
One adjustment lever is Iocated on each wheeI and
is used to adjust the cutting height. All four Ievers
have to be at the same relative position to ensure a
uniform cut,
Recoi_ Starter
The recoiI starter is attached to the right upper
handle. Stand behind the unit, depress blade control,
and pull the recoil starter rope to start the unit=
Gas and Oil FiIFUp
1, Check oil level and add oil if necessary, Follow engine
manual for this, See Figure 1 above for location of the
oil fill
2, Service the engine with gasoline as instructed in the
engine manual See Figure 1above for location of
gas fill
WARNING: Use extreme care when
handling gasoline. Gasoline is
extremely flammable and the vapors
are explosive. Never fuel the machine
indoors or while the engine is hot or
running. Extinguish cigarettes, cigars,
pipes and other sources of ignition.
8
WARNING:The operation of anylawn
mowercan result inforeign objects
being thrown into the eyes,wNch can
damageyour eyes severely.Always
wearsafety glasses while operating
the mower,or while performing any
adjustments or repairson it.
Starting Engine
WARNING:Besure nooneotherthan
the operator isstanding nearthe lawn
mowerwhile starting engineor operat-
ing mower.Neverrun engine indoors
or inenclosed, poorly ventilated areas,
Engine exhaustcontains carbon monox-
ide,an odorless and deadly gas. Keep
hands,feet, hair and loose clothing
awayfrom anymoving partsonengine
and lawn mower.
1, Pushprimerthreetimes,Waitabouttwoseconds
betweeneachpush,SeeFigure2,Intemperature
around55° For below,primefivetimes,Donotprime
to restarta warmengine,
2, Standingbehindthe mower,squeezethebladecontrol
againstupperhandle,SeeFigure2,
3, Holdingthesetwo handlestogetherfirmly,grasprecoil
starterhandleand pullropeoutwitha rapid,continu=
ous,fullarmstroke,SeeFigure2,Keepinga firm
gripon thestarterhandle,lettheroperewindslowly,
Repeatuntilenginecranks,Lettheroperewindeach
timeslowly,
WARNING:Wait for the blade to stop
completely beforedoing anywork
on the moweror to removethe grass
catcher.
Stopping Engine
1, Releasebladecontroltostoptheengineandblade,
2, Disconnectsparkplugwirefromsparkplugand
groundagainsttheengine,
Using Your Lawn Mower
WARNING:Neveroperateyour mower
without either the rear door or the entire
grass catcher assembly firmly secured.
Be surelawnisclearofstones,sticks,wire,or other
obiectswhichcoulddamagelawnmowerorengine,
Suchobiectscouldbe acddentlythrownbythemower
in anydirectionandcauseseriouspersonaliniurytothe
operatorandothers,
Figure 2
WARNING:If you strike aforeign
object, stopthe engine. Remove
wire from the spark plug, thoroughly
inspectmowerfor anydamage,and
repair damagebeforerestarting and
operating. Extensivevibration of
mower during operation isan indica-
tion of damage.Theunit should be
promptly inspectedandrepaired.
1, Forbestresults,do notcut wetgrass,
2, Fora healthierlawn,nevercutoff morethanone=
thirdofthetotallengthofthegrass,
Using as Muncher
Formulchinggrass,removethegrasscatcherfromthe
mower,Thereardischargedoorshouldbeclosed,
1, Foreffectivemulching,do notcut wetgrass,
2, Neworthickgrassmayrequirea narrowercut,
Adiustgroundspeedaccordingtoconditionoflawn,
3, if thegrasshasbeenallowedto growinexcessof
4 inches,mulchingisnotrecommended,Usethe
grasscatchertobagclippingsinstead,
Using Grass Catcher
Youcanusethegrasscatchertocollectclippingswhile
youareoperatingthemower,
1, Attachgrasscatcherfollowinginstructionsonpage
7, Grassclippingswillautomaticallycollectinthe
bagasyourunthemower,Operatethemowerfillthe
grassbagis full,
2, Stopenginecompletelybyreleasingtheblade
controlhandle,Makesurethattheunithascometo
a completestop,
3, Liftdischargedoorand pullgrassbagup andaway
fromthemowertodisposeofthegrassclippings,
y
can result
being thrown into
the eyes Which can ;
damage your eyes
severe!y. Nways wear
safety glasses while
iioperating the mower,
_ngine or operating
_ower. Never tun
engine !ndoors or
in enclosed poorly
ventilated areas' En_
gine exhaust Contains
carbon monoxide, an
/
odorless and deadly
_gas, Keep hands, feet,
_hair and loose clothing
away from any moving
_parts Onengine and
9
Figure 3
Generam Recommendations
1, Alwaysobservesafetyruleswhenperforming
anymaintenance,
2, Thewarrantyon thislawnmowerdoesnotcover
itemsthathavebeensubiectedtooperatorabuse
or negligence,Toreceivefullvaluefromwarranty,
operatormustmaintainthe lawnmoweras
instructedhere,
3, Changingofengine-governedspeedwillvoid
enginewarranty,
4, Alladjustmentsshouldbecheckedat leastonce
eachseason,
5, Periodicallycheckall fastenersand makesurethese
aretight,
_ ARNING: Always stop engine,
disconnect spark ptug, and
ground against engine before
cleaning, lubricating or doing
any kind of maintenance on your
machine.
Lubrication
1, Lubricatepivotpointson thebladecontrolhandleat
leastoncea seasonwithlightoil,Thebladecontrol
mustoperatefreelyin bothdirections,SeeFigure3,
2, Lubricatethewheelsatleastoncea seasonwith
lightoil (or motoroil), If wheelsareremovedforany
reason,lubricatesurfaceofthepivotarmandinner
surfaceofthewheelwithlightoil SeeFigure3,
3, Lubricatethetorsionspringandpivotpointonthe
reardischargedoorperiodicallywithlightoil to
Follow steps below forthis job,
1, Disconnectsparkplugwire,Draingasolinefromlawn
mower,or placea pieceof plasticunderthegascap,
2, Tipmowersothat itrestson thehousing,Keepthe
sidewiththeaircleanerfacingup,Holdmowerfirmly,
WARNING: Never tip the mower
more than 90degrees in any
directions and do not leave the
mower tipped for any length of
time. Oil can drain into the upper
part of the engine causing a
starting problem.
3, Scrapeandcleantheundersideofthedeckwitha
suitabletool Donotspraywithwater,
4, Putthemowerbackonits wheelsontheground,If
youhadputplasticunderthegascapearlier,make
suretoremoveitnow,
Engine Care
A listofkeyenginemaintenanceiobs requiredforgood
performancebythemowerisgivenbelow,Followthe
accompanyingenginemanualforadetailedlistand
instructions,
1, Maintainoil levelasinstructedin enginemanual,
2, Serviceaircleanerevery25 hoursundernormal
conditions,Cleaneveryfewhoursunderextremely
dustyconditions,Poorengineperformanceand
floodingusuallyindicatesthattheaircleanershould
beserviced,Toservicetheaircleaner,refertothe
enginemanual
3, Cleansparkplugandresetthegap oncea season,
Sparkplugreplacementisrecommendedatthestart
ofeachmowingseason,Checkenginemanualfor
correctplugtypeand gapspecifications,
4, Cleanengineregularlywitha clothorbrush,Keepthe
coolingsystem(blowerhousingarea)cleantopermit
properaircirculation,Removeallgrass,dirtand
combustibledebrisfrom mufflerarea,
10
r
B_ade Care f _'_
WARNING: When removing the
cutting blade for sharpening or
repJacement, protect your hands
with a pair of heavygloves or use
a heavy rag to hold the blade.
Periodicallyinspectthebladeadapterforcracks,
especiallyifyoustrikea foreignobject,Replacewhen
necessary,Followthestepsbelowforbladeservice,
1, Disconnectsparkplugwirefromsparkplug,Turn
moweron itssidemakingsurethattheairfilterand
thecarburetorareup,
2, Removetheboltand thebladebellsupportwhich
holdthebladeandthebladeadaptertotheengine
crankshaft,SeeFigure4,
3, Removebladeandadapterfromthecrankshaft,
4, Thebladecanbe sharpenedwitha fileoron agrind:
ingwheel Donotattempttosharpenthebladewhileit
isstillonthemower,
5, Whensharpeningtheblade,followtheoriginalangle
ofgrind,Grindeachcuttingedgeequallyto keepthe
bladebalanced,
6, Removebladefromtheadapterfortestingbalance,
7, Balancethebladeona roundshaftscrewdriverto
check,Removemetalfromtheheavysideuntilit
balancesevenly,
\
Figure 4
Figure 5
WARNING: An unbalanced blade
will cause excessive vibration
when rotating at high speeds, it
may cause damage to mower, and
could break causing personal
injury.
8, Lubricatetheenginecrankshaftandslidethe blade
adapterontotheenginecrankshaft,
9, Placethebladeontheadaptersuchthattheside
oftheblademarked"Bottom"(orwith partnumber)
facesthegroundwhenthemowerisin theoperating
position,Makesurethatthebladeisalignedand
seatedon thebladeadapterflanges,
10,Placebladebellsupporton theblade,Alignnotches
on thebladebellsupportwithsmallholesin blade,
11,Replacehexboltandtightenhexbolttotorque:450
in,Ibs,rain,,600 in,Ibs,max,
Toensuresafeoperationof yourmower,periodically
checkthebladeboltforcorrecttorque,
Replacing Rear F_ap
1, Toremoverearflap,cutoff theflatendofthewire
rodwhichsecuresittothedeck,SeeFigure5,
2, Attachthenewflapand newrodtodeck,bending
theendsofthenewrodovertosecureto deck,
Off-Season Storage
Thefollowingstepsshouldbetakento prepareyour
lawnmowerforstorage,
1, Cleanandlubncatemowerthoroughlyasdescribed
in thelubricationinstructions,
2, Wedo notrecommendthe useofa pressurewasher
orgardenhosetocleanyourunit,
3, Refertoenginemanualforcorrectengine
storageinstructions,
4, Coatmower'scuttingbladewithchassisgreaseto
preventrusting,
5, Storemowerina dry,cleanarea,Donotstorenext
tocorrosivematerials,suchasfertilizer,
Whenstoringanytypeof powerequipmentin apoorly
ventilatedor metalstorageshed,careshouldbetaken
torust:prooftheequipment,Usinga lightoil orsilicone,
coattheequipment,especiallycablesandall moving
partsofyourlawnmowerbeforestorage,
When removing
thecutting blade
for sharpening or
replacement, protect
your hands with a
pair of heavy gloves
or use a heavy rag to
hold the blade.
An unbalanced blade
will cause excessive
vibration when rotat-
ing at high speeds, it
may cause damage
to mower, and could
break causing per-
sonal injury.
\
11
For repairs beyond
theminoradjustments
Iisted here, contact
an authorized seMce
dealer.
I
Problem Cause Remedy
Enginefails to start 1. Bade controldisengaged. 1. Engagebladecontrol
2. Sparkplugwiredisconnected. 2. Connectwiretosparkplug.
3. Fueltankemptyor stalefuel. 3. Filltankwithclean,freshgasoline.
4. Enginenotprimed. 4. Primeengneasinstructed n
OperatingYourLawnMower.
5. Fautyspakpr ug. 5. Ccan,adjustgap,or repace
6. Blockedfuel line_ 6. Cleanfuelline.
7 En nefooded 7 Waita fewminutestorestart but
' g ' do notprime
Engineruns erratic 1. Sparkplugwireloose. 1. Connectandtightenspark
plugwire.
2. Blockedfuellineor stalefuel 2. Cleanfuelline;filltankwithclean,
freshgasoline.
3. Ventingascapplugged. 3. Clearvent.
4. Waterordirt infuelsystem. 4. Drainfueltank.Refillwith
freshfuel.
5. Dirtyaircleaner. 5. Refertoenginemanual
6. Carburetoroutofadjustment. 6. Refertoenginemanual
j
Engne overheats 1 Engineoil levelow. 1. Fillcrankcasewithproperoil.
2. A rflow restricted. 2. RemoveNewerhousing
andclean.
! 3. Carburetornotadjustedproperly. . 3. Referto enginemanual
Occasionalskips 1. Sparkpluggaptooclose. 1. Adiustgapto.030".
(hesitates)at 2. Carburetoridlemixtureadiustment 2. Refertoenginemanual
highspeed improperlyset.
I 2....Carburetormproperyadiusted 2 Referto engnemanua
Excessive
Vibration
1. Cuttingbladelooseor unbalanced.
2. Bentcuttingblade.
1. Tightenbladeandadapter.
Balanceblade.
2. Seean authorizedservicedealer.
Mowerwill not !. Wetgrass. 1. Donotmowwhengrassiswet;
mulchgrass waituntillatertocut.
2 Excessvey hghgrass 2. Mowonceata highcuttingheight
' ' thenmowagainatdesiredheight
[ [ or makea narrowercuttingpath.
3 Du bade
m
I ' ' I 3. Sharpenor replaceblade.
Unevencut 1. Wheelsnotpositionedcorrectly. 1. Placeall fourwheelsinsame
heightposition.
2. Dullblade. 2. Sharpenor replaceblade.
12
WARNING
DONOTremove safety
(or any) labeJsfrom
newer for any reasen,
\
13
Q
Q
Q
©
TreadTypes
Bar Tread ZagTread
14
1 747-1161A BladeControlHandle
2 749-1092A UpperHandle
3 710-1205 RopeGuide
4 720-0279 WingNut,1/4-20
5 710-1174 CarriageBolt,5/16-18x 2
6 720-04072 HandStarKnob
7 749-0928A LowerHandle
8 712-0397 WingNut,1/4-20
9 746-0957 ControlCable- 37,25"
746-1130 ControlCable- 40"
746-0554 ControlCable- 40,5"
746-1137 ControlCable- 53"
10 726-0240 CableTie
11 664-04007A GrassBagAssembly
12 747-04080 GrassBagFrame
13 732-0700 TrailshieldWire
14 731-04998 Trailshield
15 747-04035 RearDoorPivotRod
16 732-04089A TorsionSpringLH
17 731-04134A RearDischargeDoor
18 750-04162 Spacer
19 732-04090A TorsionSpringRH
20 710-04371 Screw,1/4-15x 1,25
21 787-01276 Deck21inch
22 687-02068 HandleBracketAssy- RH
687-02069 HandleBracketAssy- LH
23 687-02099A Height,Adi,Assy,Front- LH
687-02100A HeightAdi,Assy,Front- RH
24 782-5002B FrontBaffle
25 748-0377C BladeAdapter
26 742-0741 Blade
27 736-0524B BladeBelISupport
28 710-1257 Screw,3/8-24x 2,50
29 712-04065 FlangeLockNut,3/8-16
30 787-01290 HeightAdiustmentPlate
31 687-02076A PivotArmAssembly-RH
687-02077A PivotArmAssembly-LH
32 $ FrontWheel
33 738-0507B ShoulderScrew
34 732-0404 SpringLever
35 720-0426 HeightAdiustmentKnob
36 687-02071A PivotArmAssembly- RH
687-02070A PivotArmAssembly-LH
37 732-04175 SpringLever
38 738-04136 ShoulderScrew
39 $ RearWheel
40 710-1652 Screw,1/4-20x,625
41 714-0104 HairpinClip
42 787-01292 RearHandleBracket-RH
787-01291 RearHandleBracket-LH
43 710-0703 CarriageBolt,1/4-20
44 731-04150C RearBaffle
t If equipped
$ RefertoWheelChart
Type Tread
Wheelsw/o bearing Bar
Bar
Bar
Wheelsw/BB Zag
Zag
_:Wheel Chart
PartNo.
734-1781,8 x 1,8SlotHubGray
734-1987,8 x 1,8SpokeGray
734-1988,7 x 1,8SpokeGray
734-2004A,8 x2 DiscHub
734-2005A,8 x2
To order replacement
parts, contact
1-800-800-7310
or visit
ucts.com
\
15
MANUFACTURER'S LiMiTED WARRANTY FOR
Thefimitedwarrantyset forthbelowisgivenbyMTDLLCwithrespect
tonewmerchandisepurchasedandusedin theUnitedStates,its
possessionsandterritories.
"MTD"warrantsthisproductagainstdefectsin materialandworkman=
shipfora periodoftwo (2) yearscommencingon thedateoforiginal
purchaseandwill,at itsoption,repairor replace,freeofcharge,any
partfoundtobedefectiveinmaterialsorworkmanship.This limitedwar=
rantyshallonlyapplyifthisproducthasbeenoperatedand maintained
inaccordancewiththeOperator'sManualfurnishedwiththeproduct,
andhasnotbeensubiecttomisuse,abuse,commercialuse,neglect,
accident,impropermaintenance,alteration,vandalism,theft,fire,water,
ordamagebecauseofotherperilor naturaldisaster.Damageresulting
fromtheinstallationor useofanypart,accessoryor attachmentnot
approvedbyMTDforusewiththeproduct(s)coveredbythis manual
willvoidyourwarrantyastoanyresultingdamage.
Normalwearpartsare warrantedto befreefromdefectsinmaterialand
workmanshipforaperiodofthirty(30)daysfromthedateofpurchase.
Normalwearpartsinclude,butare notlimitedto itemssuchas: batter=
ies,belts,blades,bladeadapters,grassbags,riderdeckwheels,seats,
snowthrowerskidshoes,shaveplates,augerspiralrubberandtires.
NOW TO OBTAmNSERVICE: Warrantyservice is available, WITH
PROOFOF PURCHASE,through your !ocalauthorized service
dealer.Tolocate the dealer in yourarea, check yourYellowPages,
or contact MTDLLCat RO. Box 361131,Cleveland, Ohio 44136-
0019,or call 1-800-800-7310or 1-330-220-4683 or log on to our
Website at www.mtdproducts.com.
Thislimitedwarrantydoesnot providecoverageinthefollowingcases:
a. Theengineor componentpartsthereof.Theseitemsmaycarrya
separatemanufacturer'swarranty.Referto applicablemanufacturer's
warrantyfortermsand conditions.
b. Logsplitterpumps,valves,andcylindershavea separateoneyear
warranty.
c. Routinemaintenanceitemssuchaslubricants,filters,blade
sharpening,tune=ups,brakeadiustments,clutchadjustments,deck
adiustments,andnormaldeteriorationoftheexteriorfinishdueto
useor exposure.
d. Servicecompletedbysomeoneotherthanan authorizedservice
dealer.
e. MTDdoesnotextendanywarrantyforproductssoldor exported
outsideoftheUnitedStates,itspossessionsandterritories,except
thosesoldthroughMTD'sauthorizedchannelsofexportdistribution.
f. ReplacementpartsthatarenotgenuineMTDparts.
g. Transportationchargesandservicecalls.
No impliedwarranty, includingany impliedwarranty of mero
chantability of fitness for aparticular purpose, applies afterthe
applicable period of expresswritten warranty aboveasto the
parts asidentified. Noother express warranty, whether written or
oral, exceptas mentioned above,given by anyperson or entity,
including adealerorretailer,with respect to any product, shall
bind MTD.During the period of the warranty, the exclusive remedy
is repair or replacementof the product as set forth above.
Theprovisions asset forth in this warranty providethe sole and
exclusive remedy arising from the sale. MTDshall not be liable
for incidental or consequential loss or damageincluding, without
limitation, expenses incurred for substitute or replacementlawn
careservices or for rental expensestotemporarily replacea
warranted product.
Somestatesdo notallowtheexclusionorlimitationof incidentalor
consequentialdamages,or limitationsonhowlongan impliedwarranty
lasts,sotheaboveexclusionsor limitationsmaynotapplytoyou.
Innoeventshallrecoveryofanykindbegreaterthantheamountofthe
purchasepriceof theproductsold.Alteration of safety features of
the product shall void this warranty.Youassumethe riskandliability
forloss,damage,or injurytoyouandyourpropertyand/orto othersand
theirpropertyarisingoutofthemisuseor inabilitytousetheproduct.
This limitedwarrantyshallnotextendtoanyoneotherthantheoriginal
purchaserorto thepersonforwhomitwas purchasedasa gift.
HOWSTATELAWRELATESTOTHISWARRANTY:This limited
warrantygivesyouspecificlegalrights,and youmayalsohaveother
rightswhichvaryfromstatetostate,
IMPORTANT:OwnermustpresentOriginalProofof Purchasetoobtain
warrantycoverage,
MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
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MTD Series 410 User manual

Category
Lawnmowers
Type
User manual

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