Haima 7 User manual

Brand: Haima

Model: 7

Type: User manual

Clutch

General Steps ........................................... H1-1

Clutch Pipe Removal/Installation .... H1-1

Clutch Pedal ............................................. H1-1

Clutch Pedal Inspection/Adjustment ........

......................................................... H1-1

Clutch Master Cylinder ............................ H1-2

Clutch Master Cylinder Removal/

Installation ....................................... H1-2

Clutch Master Cylinder Disassembly/

Assembly ......................................... H1-3

Clutch Slave Cylinder .............................. H1-3

Clutch Slave Cylinder Removal/

Installation ....................................... H1-3

Clutch Slave Cylinder

Disassembly/Assembly .................... H1-4

Gearshift................................................... H1-5

Gearshift Removal/ Installation ....... H1-5

General Steps

H1-1

General Steps

Clutch Pipe Removal/Installation

Attention:

l Clutch and brake system share one

fluid reservoir.

1. If the clutch has been disassembled for

any purpose, please replenish brake fluid

and bleed air in it; check for oil leakage

after reinstallation.

2. Remove the clutch pipe with SST (49

0259 770B) double open-end wrench,

and install with torque rod and the tools

mentioned above.

3. Clutch flange nuts should be tightened to

the required torque (see the General Steps

- Torque Specifications)

Clutch Pedal

Clutch Pedal Inspection/Adjustment

1. Measure the distance between the clutch

pedal center and the carpet.

Pedal height

228—233mm (9.10—9.29in)

Clutch Pedal Free Travel

1. Measure clutch pedal free travel: Clutch

Pedal free travel is the distance when the

clutch pedal is pressed down manually

until resistance is felt.

Pedal free travel:

18.72—21.99mm (0.75—0.88in)

Clutch Pedal Separation Point

1. Engage parking brake and stick the front

and rear wheels with wooden blocks.

2. Start engine and run in idle.

3. Do no step on the clutch pedal; slowly

pull the shift lever to reverse gear

4. When gear noise is heard, keep the shift

lever in the very position.

5. Step on the clutch pedal slowly.

6. When the gear noise disappears, maintain

the clutch pedal height (clutch pedal

Separation Point).

7. Measure the clutch pedal separation

travel and total travel.

8. Confirm they are within the specified

range.

If they are out of range, adjust pedal

height or free travel to the specified

values.

Clutch pedal separation travel:

23-25mm (0.91—0.99in) (for reference)

Pedal free travel

Pedal height

A: TighteningTorques2~4.9Nm

Pedal free travel

Clutch Pedal

H1-2

Clutch pedal Total travel:

131mm (5.50in) (for reference)

Clutch Pedal Removal/Installation

1. Remove in order 1-2-3-4-5 as shown in

the diagram.

2. Install in reverse order 5-4-3-2-1 as of

removal.

3. When installed, adjust the clutch pedal

(see Clutch Pedal – Clutch Pedal

Inspection/Adjustment)

4. Plug up the oil pipe at the time of removal

to prevent oil leakage

Attention: Do not drip brake fluid on ABS

module.

1 Clutch switch

2 Self-Locking Nut

3 Self-Locking Nut

4 Self-Locking Nut

5 Clutch Pedal

Clutch Master Cylinder

Clutch Master Cylinder Removal/

Installation

1. Remove in order 1-2-3-4-5 as shown in

the diagram.

2. When oil pipe is removed, plug it

immediately to prevent oil leakage.

3. Install in reverse order 5-4-3-2-1 as of

removal.

1 Split Washer

2 Axis Pin

3 Self-Locking Nut

4 Self-Locking Nut

5 Fluid Reserve Pipe

Clutch Separation Point

Clutch Pedal Separation Travel

Clutch Pedal Total Travel

Tightening Torque:18N·m~28 N·m

Nominal Value 22 N·m

Clutch Master Cylinder

H1-3

Clutch Master Cylinder Disassembly/

Assembly

1. Remove in order 1-2-3-4-5 as shown in

the diagram.

2. Separate the piston split washer and

cylinder with slotted screwdriver in the

removal of piston assembly.

3. Install in reverse order as of removal.

1 Clip

2 Clip

3 Fluid Reserve Pipe

4 Split Washer

5 Piston

6 Bush

7 Return Spring

8 Gasket

9 Clutch Master Cylinder

Clutch Slave Cylinder

Clutch Slave Cylinder Removal/

Installation

1. Disassemble in order 1-2-3-4 as shown in

the diagram.

2. Install in reverse order 4-3-2-1 as of

removal.

Hexagon Flange Bolts

Coupling Nut

Clutch Slave Cylinder

Tightening Torque:18N·m~28 N·m

Nominal Value 22 N·m

Tightening Torque:16N·m~21.75 N·m

Clutch Pedal

H1-4

Clutch Slave Cylinder Disassembly/Assembly

1. Disassemble in order 1-2-3-4-5-6-7-8 as shown in the diagram.

2. Install in reverse order 8-7-6-5-4-3-2-1 as of removal.

1 Dust Boot Fixed Block

2 Piston Assembly

3 Return Spring

4 Piston Stopper

5 Dust Cover

6 Bleed Screw Cap

7 Bleed Screw

8 Bush

Flywheel

H1-5

Gearshift

Gearshift Removal/ Installation

1. Remove with the sequence shown in the diagram.

2. Install in the reverse order of removal.

3. Verify the whether the gear shift runs smoothly after installation.

1 Shift Lever Handle

2 Control Cable

3 Gearshift

Haima 7 User manual

Haima 7 User manual

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