Poulan PR2042STA Owner's manual

Brand: Poulan

Model: PR2042STA

Category: Lawnmowers

Type: Owner's manual

IMPORTANT MANUAL

Do Not Throw Away

Poulan

OWNER'S MANUAL

MODEL:

PR2042STA

LAWN TRACTOR

A W-_,RN'rNG :

Read the Owner's Manual and follow

all Warnings and Safety Instructions.

Failure to do so can result in serious

injury.

Always Wear Eye Protection During Operation

279850 PR2042STA

173376 01.19.00 RH

Printed in U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERALOPERATION

• Read, understand, and follow all instructions in the

manual and on themachine before starting.

• Only allowresponsible adults, who are familiar with the

instructions,to operate the machine.

• Clear the area ofobjectssuch as rocks,toys, wire, etc.,

whichcould be picked up and thrown by the blade.

• Be surethe area isclear ofotherpeople before mowing.

Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always lookdown and behindbeforeand while backing.

• Be aware ofthe mower discharge direction and do not

point itat anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow downbefore turning.

• Never leavea runningmachineunattended. Always turn

offblades, set parkingbrake, stop engine, and remove

keys before dismounting.

• Turn offblades when not mowing.

• Stop engine before removing grass catcher or unclog-

ging chute.

• Mow only in daylight or good artificiallight.

• Do notoperate the machine whileunder the influence of

alcohol ordrugs,

• Watch for traffic when operating near or crossing road-

ways.

• Use extracare when loading or unloading the machine

into a trailer or truck.

• Dataindicatesthat operators, age 60 years and above,

are involved in a large percentage of dding mower-

related injuries. These operators should evaluate their

ability to operate the dding mower safely enough to

protect themselves and others from serious injury.

II. SLOPEOPERATION

Slopes are a major factor related to loss-of-control and.

tipover accidents, whichcan resultinsevere injuryordeath.

All slopes require extra caution. If you cannot back up the

slope or ifyou feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts,or bumps. Uneven terrain could

overturn the machine. Tallgrass can hide obstacles.

• Use slowspeed. Choose a low gear so that you will not

have to stop or shiftwhile on the slope,

• Followthe manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attach-

ments. These can change the stability ofthe machine.

• Keepallmovementontheslobesslowandgradual. Do

not make sudden changes in speed or direction.

* Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly

straightdown the slope.

DO NOT:

• Do not turn onslopes unless necessary, and then, turn

slowlyand gradually downhill, ifpossible.

• Do notmow near drop-offs, ditches, or embankments.

The mower couldsuddenlyturnover ifawheel isoverthe

edge of a cliff or ditch, or ifan edge caves in.

• Donotmowonwetgrass.Reducedtrectioncouldcause

sliding.

• Do not try tostabilize the machine by putting yourfoot

ontheground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur ifthe operator isnot alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

childrenwillremain where you lastsaw them.

• Keep children out of the mowing area and under the

watchfulcare of another responsible adult.

• Be alert and turnmachine off ifchildren enter the area.

• Before and when backing, look behind and down for

smallchildren.

• Nevercarrychildren. Theymayfalloffandbesedously

injuredor interfere withsafe machine operation.

• Never allowchildren to operate the machine.

• Useextracare when approaching blindcomers, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside

wherethere isan openflame, suchas a waterheater.

• Never run a machine inside a closed area.

• Keep nutsand bolts,especially blade attachment bolts,

tightand keep equipment in good conditfon.

• Never tamper with safety devices. Check their proper

operationregulady.

• Keep machine free of grass, leaves, or other debris

build-up.Clean oilorfuel spillage. Allow machinetocool

beforestoring.

• Stop and inspect the equipment ifyou strike an object.

Repair, ifnecessary, before restarting.

• Never make adjustments or repairs with the engine

running.

• Grass catcher components are subject to wear, dam-

age, and deterioration,whichcouldexpose movingparts

orallowobjectstobethrown. Frequently check compo-

nents and replace with manufacturer's recommended

pads, when necessary.

• Mowerbladesaresharpandcancut. Wraptheblade(s)

or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service

asrequired.

SAFETY RULES

& Safe Operation Practices for Ride-On Mowers &

• Besure the areais clearofotherpecplebeforemowing.

Stop machine ifanyone enters the area.

• Never carry passengers or children even with the

blades off.

• Do not mow in reverse unless absolutely necessary.

Always lookdownand behindbeforeand whilebacking.

• Never carry children. They may falloffand beseriously

injured or interfere withsafe machine operation.

• Keep children out of the mowing area and under the

watchful care of another responsibleadult.

• Be alert and turn machine offifchildrenenterthe area.

• Before and when backing, look behind and down for

small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts,or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a lowgear so thatyou willnot

have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly

straight down the slope.

• Ifmachine stops whilegoinguphill,disengage blades,

shift into reverse and back down slowly.

• Do notturn on slopes unless necessary,andthen,turn

slowly and gradually downhill, ifpossible.

Look for this symbol to point out important

safety precautions. It means CAUTION!!!

BECOME ALERT!!! YOUR SAFETY IS IN-

VOLVED.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the trac-

tor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer

of your tractor. Use common sense

when towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

CAUTION: In order to prevent acciden-

tal starting when setting up, transport-

ing, adjusting or making repairs, always

disconnect spark plug wire and place

wire where it cannot contact spark plug.

WARNING

The engine exhaust from this product con .t:ains

chemicals known to the State of Califom,a to

cause cancer, birth defects, or other reproduc-

tive harm.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 14-17

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-13

MAINTENANCE SCHEDULE ....................................... 14

SERVICE AND ADJUSTMENTS ............................. 18-23

STORAGE ................................................................... 24

TROUBLESHOOTING ............................................. 25-26

REPAIR PARTS ...................................................... 28-43

WARRANTY ................................................................ 45

PRODUCT SPECIFICATIONS

GASOLINECAPACITY 2.00 GALLONS

ANDTYPE: UNLEADED REGULAR

OILTYPE(API-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below32°F)

OILCAPACITY: 3.0 PINTS

;PARKPLUG: CHAMPION RJ19LM

3AP: .030") or J19LM

VALVE CLEARANCE: INTAKE: .004" - .006"

EXHAUST: ,007" - .009"

GROUND SPEED (MPH): FORWARD:

1st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.4

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

;HARGING SYSTEM: 3 AMPS BA'[-rERY

5 AMPS HEADLIGHTS

BA'I-I'ERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U 1R

BLADE BOLT TORQUE: 27-35 FT. LBS.

CONGRATULATIONS on your purchaseofanewtractor. It

has been designed, engineered and manufactured to give

you the best possibledependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service

centre/department. We havecompetent, well-trained tech-

nicians and the proper tools toservice or repair thistractor.

Please read and retain this manual. The instructionswill

enable you to assemble and maintain yourtractorproperly.

Always observe the =SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Followa regular schedule in maintaining, caringfor and

usingyour tractor.

• Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor isequipped with an intemal com-

bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

witha spark arrester meeting applicable localor state laws

(ifany). If a spark arrester is used, itshouldbe maintained

in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service centre/department (See REPAIR

PARTS section of this manual).

UNASSEMBLED HARDWARE

Steering Wheal

I teering

Extension

Shaft

Steering

Wheel Insert

(1) Larg_

Washer

(1) Hex Bolt 5/16-18 x 1-1/4

Hex Bolt

3/8-16 x 1

(1) Lock

washer

3/8

(1)

Locknut

5/16-18

Steering

Wheel

Adapter

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Keys

(2) Keys

(2)Mulch_

(1) Shoulder

Bolt 5/16-18

Slope Sheet

ASSEMBLY

Yournewtractor has been assembled at the factory withexception ofthose parts left unassambled for shippingpurposes. To

ensure safe and proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the

correcttools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socketwrench set will make assembly easier. Standard

wrench sizes are listed.

(2) t/2" wrenches Utility knife

(1) 9/16" wrench Tirepressuregauge

Pliers

When rightorlefthand ismentioned inthis manual, itmeans

when you are in the operating position (seated behind the

steeringwheal).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut, from top to bottom, along lines on all fourcomers

of carton, and lay panels fiat,

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align

mounting hales inextension and lowershaftsand install

5/16 hex bolt and Iocknut. Tighten securely.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

• Positionfrontwheels ofthe tractor sothey are pointing

straightforward,

• Remove steedngwheel adapter fromsteedngwheel and

slideadapter onto steering shaft extension.

• Positionsteering wheel socross bars are horizontal(left

toright) and slide inside boot and onto adapter.

• Assemble large flat washer, 318 lock washer, 3/8 hex

boltand tighten securely.

• Snap steering wheelinsert intocenter ofsteeringwheel

• Remove protective materials from tractorhoodandgrill

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WH ERETRACTOR

IS TO ROLL OFF SKID.

-,_INSERT

_ WASHER

STEERI.O

J_"_ BOOT

/3/8 HF.X BOLT

318 LOCK WASHER

LARGE FLAT

ADAPTER _. i/ SHAFTEXTENSION

_ 5/16 HEX

/EOLT

LOCKNUT / _

t I \ I

LOWER / _ -_ _ / SLOTS

STEERING J _ _ __ i

SHAFT _ _ _ _ _ _" _

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BA'I'I'ERY (See Fig. 2)

• Lift seat pan to raised position and open battery box

door.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum ofone hourat 6-10 amps.

(See"BA'I-rERY" inCUSTOMER RESPONSIBILITIES

section of this manual for charging instructions).

ASSEMBLY

BATTERY

BOX

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knoband flatwasher securingseat

tocardboard packingand set aside for assembly ofseat

to tractor.

• Pivot seat upward and remove from the cardboard

packing. Remove the carboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt.

Tighten shoulderboltsecurely.

* Assembleadjustmentknobandltatwasherloosely. Do

not tighten.

• Lowerseat intooperating position and siton seat.

• Slideseat untila comfortable position is reached which

allowsyoutopressclutch/brake pedal alltheway down.

• Get off seat without moving itsadjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

ADJUSTMENT

KNOB FLAT WASHER

FIG. 3

NOTE: You may now roll or drive your tractor offthe skid.

Follow the appropriate instruction below to remove the

tractor from the skid,

TO ROLL TRACTOR OFF SKID (See Opera-

tion section, page 10, for location and

function of controls)

• Press liftlever plunger and raise attachment liftleverto

its highest position.

• ReleaseparkJngbrakebydepressingclutch/brakepedaJ.

• Place gearshift lever in neutral (N) position.

• Rolltractor forward off skid.

• Remove banding holding discharge guard up against

tractor.

TO DRIVE TRACTOR OFF SKID (See Opera-

tion section, page 10, for location and func-

tion of controls)

A WARNING: Before starting, read, understand and follow

all instructionsin the Operation section ofthis manual. Be

sure tractoris in a well-ventilated area. Be sure the area in

frontoftractor isclear of other people and objects.

• Be sure all the above assembly steps have been

completed.

• Check engine oil level and fill fuel tank with gasoline.

• Siton seat in operating position, depress clutch/brake

pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press liftlever plunger and raise attachment liftlever to

itshighest position.

• Startthe engine.After engine has started, movethrottle

controlto idle position.

• Depress clutch/brake pedal into full =BRAKE" position

and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive

tractor off skid.

• Apply brake to stoptractor, set parking brake and place

gearshift lever in neutral position.

• Turn ignitionkey to"OFF" position.

Continue with the instructions that follow.

ASSEMBLY

CHECK TIRE PRESSURE

IMPORTANT= FOR SHIPPING PURPOSES, THE

MULCHER PLATE WAS PREATTACHED TO YOUR

MOWER. THE MULCHER PLATE MUST ONLY BE USED

WITH THE MULCHING BLADES THAT CAME PACKED

SEPARATELY IN THE CARTON.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH

PERFORMANCE BLADES, WHICH ARE THE BEST

BLADES FOR BAGGING AND DISCHARGING. TO USE

YOU R MOWER WITH THE HIGH PERFORMANCE BLADES

THE MULCHER PLATE MUST BE REMOVED FROM THE

MOWER (See Fig. 4).

The tires on your tractorwere overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" section ofthis manual.

CHECK DECK LEVELNESS

For best cutting results,mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" inthe Service

and Adjustments sectionofthis manual.

TO SET UP YOUR MOWER FOR MULCHING

• Remove high performance blades and install mulcher

blades, (see BLADE REMOVAL in the CUSTOMER

RESPONSABILITY section of this manual).

TO INSTALL MULCHER PLATE (See Rg. 4)

0fprevious remove=3

NOTE: IfyouinstaUedthemulching bladesyouwitlneedtoinstall

themulcherplate.

i Raise and hold deflector shield in uprightposition.

Place front of mulcher plate over frontof mower deck

opening and slide into place, as shown.

Hook front latch into hole on front of mower deck.

Hook,rear latch into hole on back of mower deck.

CAUTION: Do notremove deflector shield I

from mower. Ralseand hold guardwhen

attaching mulcher plate and allow it to

rest on plate while in operation.

DEFLECTOR MULCHER

;HELD ' PLATE

LATCH

HOOKS

FIG. 4

TO CONVERT TO BAGGING OR

DISCHARGING

NOTE: The mulcher bladeswilldischargeandbag grass,but

forbestbagging and discharginginstallthehighperformance

blades.

• Remove mulcher plate and mulcher bladesand install

highperformance blades, (see BLADE REMOVAL inthe

CUSTOM ER RESPONSABILITY sectionofthismanual).

• Store muicher blades and mulcher plate ina safe place.

Your mower is now ready fordischargingor installation

of optional grass catcher accessory.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

Aftaryou learn howto operate yourtractor,checkto seethat

the brake is properly adjusted. See =TOADJUST BRAKE"

in the Service and Adjustments sectionof this manual.

/CHECKLIST

BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS

OUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructionshave been completed.

/ No remaining looseparts incarton.

,/ Battery isproperlyprepared and charged. (Minimum 1

hour at 6 amps).

•/ Seat is adjusted comfortablyand tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated forleveling).

,,I Check mower and drivebelts. Be sure they are routed

propedy around pulleysand inside all belt keepers.

,/ Check wiring. See that all connections are stillsecure

and wires are propedyclamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil isat properlevel.

,,I Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

J Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your tractor or in literature supplied withthe product. Learn and understand their meaning.

BATI'ERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP "mr

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

N H

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith yourtractortofamiliarize yourself with the locations ofvariouscontrolsand adjustments. Save

this manual for future reference.

IGNITION LIGHT

SWITCH SWITCH

ATTACHMENT

CLUTCH LEVER POSITION

AMMETER _ " - - - -

" ",. LIFT LEVER

PLUNGER

• \

CHOKE

ATTACHMENT

LIFT LEVER

CLUTCH/

BRAKE

PEDAL

THROTTLE

CONTROL

GEARSHIFT

LEVER

HEIGHT ADJUSTMENT PARKING

KNOB BRAKE LEVER

FIG. 5

Our tractors conform to the safety standards of the American National Standards Institute.

THROTFLE CONTROL: Used for starting and controlling

enginespeed.

CHOKE CONTROL: Used for starting a coldengine.

CLUTCH/BRAKE PEDAL: Used forclutching and braking

the tractor and starting the engine.

IGNITION SWITCH: Used for starting and stopping the

engine.

LIGHT SWITCH: Turns the headlights on and off.

AMMETER: Indicates charging (+) or discharging (-) of

battery.

HEIGHT ADJUSTMENT KNOB: Used toadjust the mower

cutting height

AI-rACHMENT CLUTCH LEVER: Used to engage the

mower blades, orotherattachmentsmountedtoyour tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing itsposition.

ATI'ACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor.

PARKING BRAKE LEVER: LocksClutch/Brake Pedal into

the brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

OPERATION

i • i i i ¸

I _ | IJI Theoperatlonofanytractorcan resultinforelgnobjectsthrownintotheeyes.whiohcan

| Sm'TY=e-_=S] result in severe eye damage. Always wear safety glasses or eye shields while operating

| _ II your tractor or performing any adjustments or repairs. We recommend a wide vision

I _ I safety mask over spactacles or stsndard s,fety glasses.

HOW TO USE YOUR TRACTOR J A " CAUTION: Always stop tractor com- I

.......................... | • • pletely, asdescribedabove.beforeleav-

/u _1:/I"Al'thlNt: t:sJ-i_r_l: _ee Pig. o) ] _ ing the operator's position; to empty

Yourtractorisequipped with an operator presence sensing I _ grass catcher, etc.

switch.When engine isrunning, any attempt bytheoperator

to leave the seat without first setting the parking brake will

shutoffthe engine.

• Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parkingbrake lever in "ENGAGED" positionand

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parkingbrake

willhold tractor secure.

CHOKE ATTACHMENT CLUTCH

CONTROL POSITION

KEY

POSITION

PARKING BRAKE

POSITION

CLUTCH/BRAKE

PEOAL "DRIVE"

POSITION

GEAR SHIFT

HEIGHT _ LEVER

ADJUSTMENT _"

KNOB PARKING BRAKE

"DISENGAGED" POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutchlever to

"DISENGAGED"position.

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal into

full "BRAKE" position.

• Move gear shift lever to neutral (N) pOsition.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure tomove throttle control toslow positionand

allowingengine toidlebefore stopping may cause engineto

"backtire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorizeduse.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH fN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE

BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under cedain conditionswhen tractorisstandingidle

with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

TO USE THRO'I-rLE CONTROL (See Fig. 6)

Always operate engine at fullthrottle.

• Operating engine at less than fullthrottle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke controlwheneveryou are startinga coldengine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed ofmovement iscontrolledby the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

• Move gear shift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO

DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The cutting heightiscontrolled bytuming the heightadjust-

ment knob in desired direction.

• Turn knob clockwise (F'_) to raise cuttingheight.

• rum knob counterclockwise (P_)to lower cuffing

height.

The cutting height range isapproximately 1-1/2" to4-1/2".

The heights are measured from the ground tothe blade tip

with the engine not running. These heightsareapproximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• Theaveregelawnshouldbecuttoapproximately2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice, Make the first cut

relatively high; the second todesired height.

TO ADJUST GAUGE WHEELS (See Fig. 6B)

Gauge wheels are properly adjusted when theyare slightly

offthe ground when mower isat thedesired cuttingheight in

operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

OPERATION

• Adjust gauge wheels withtractorona flat level surface. •

• Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation °

section of this manual).

With mower in desired height of cut position, gauge •

wheels should be assembled sotheyare slightlyoffthe

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

Repeat for oppositeside installinggaugewheel insame •

adjustment hole.

LOC RUT

GA°oE

MOUNTING _.,I P__._ \;_

WAS.ER-- je.OU'DER

GAUGE WHEEL / _ _ BOLT

FIG. 6B

TO OPERATE MOWER (See Fig. 7)

Your tractor isequipped withan operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

• Lower mower with attachment liftcontrol.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower I

without either the entire grass catcher,

on mowers soequipped, or the deflector

shield in place.

POSITION

LIFT LEVER

HIGH POSITION

ATTACHMENT

CLUTCH LEVER _

"DISENGAGED"

POSITION

LOW

POSITION

SHIELD

FIG. 7

TO OPERATE ON HILLS

I & CAUTION: Donotdriveupordownhills I

with slopes greater than 15°and do not

drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slowerposition.

Ifstopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

To restart movement, slowlyrelease parking brake and

clutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

• Raise attachment lifttohighestpositionwith attachment

liftcontrol.

• When pushing or towing yourtractor, be sure gearshift

lever isin neutral (N) position.

• Do not push or towtractor at more than five (5) MPH.

NOTE: To protecthoodfrom damage when transporting your

tractor on a truck or a trailer, be sure hood is closed and

secured totractor. Usean appropriate means oftying hood

to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow onlythe attachments that are recommended by and

comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a

load, whileon a slope, isdangerous. Tires can lose traction

withtheground and causeyou tolosecontrolofyour tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine in yourtractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oilwithtractor on level ground.

• Remove oilfillcap/dipstickand wipe clean, rainsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick isreached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See =OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• Tochange engine oil,see theCustomer Responsibilities

section in this manual.

ADD GASOLINE

• Fillfuel tank. Usefresh, clean, regular unleaded gaso-

line with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Expedence indicatesthat alcoholblended fuels

(called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids

during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the

fuel system shouldbe emptied before storage of 30 days or

longer. Drain the gastank, startthe engine and letitrun until

the fuel lines and carburetor are empty. Use fresh fuel next

OPERATION

season. See Storage Instructionsforadditionalinformation.

Never use engine or carburetor cleaner productsinthe fuel

tank or permanent damage may occur.

i&c-mto-oo.-i

filler neck. Do not overfill. Wipe off any

splned oil or fuel Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 6)

When startingthe engine for thefirsttime oriftheengine has

run out of fuel, itwill take extra cranking time to move fuel

from the tank to the engine.

• Siton seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutchto _DISENGAGED" position.

• Move throttle control to fast position

• Pullchoke controlout for acold engine start attempt. For

a warm engine start attempt the choke controlmay not

beneeded.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and tum key clockwise to

"START" position and release key as soon as engine

starts. Do not run starter continuously for more than

fifteen seconds per minute. Ifthe engine does notstart

afterseveral attempts, pushchoke controlin,waita few

minutes and try again. If engine stilldoes not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50° Fand above)

• When engine starts, slowly push choke controlin until

the engine begins to run smoothly. Ifthe engine starts

torunroughly,pullthe choke controlout slightlyfora few

seconds and then continue topushthe controlinslowly.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow itto warm up for one minute usingthe choke

as described above.

COLD WEALTHER STARTING (50° Fand below)

• When engine starts, slowlypush choke control in until

theengine begins torunsmoothly.Continue topushthe

choke control in small steps allowing the engine to

accept small changes inspeed and load, untilthe choke

controlisfully in. Ifthe engine startsto runroughly,pull

thechoke control outslightlyfor a few secondsand then

continue topush the controlinslowly. This may require

an engine warm-up period from several seconds to

several minutes, depending onthe temperature.

• The attachments can be used duringthe engine warm-

upperiodand may requirethechokecontrolbepulledout

slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F)the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" inthe Service and Adjustments

section of this manual.

MOWING TIPS

• Mower should be propedy leveled for best mowing

performance. See =TOLEVEL MOWER HOUSING" in

the Service and Adjustments section ofthis manual.

• The lefthandside ofmowershould be usedfortdmming.

• Drivesothat clippingsaredischarged ontothe areathat

has been cut. Have the cut area to the dght of the

machine. This will resultin a more even distributionof

clippingsand more uniformcutting. 13

• When mowinglarge areas, startbytuming tothe dghtso

that clippings willdischarge away from shrubs,fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left handturns untilfinished

(See Fig. 8).

• If grass is extremely tall, itshould be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when itis wet. Wet grass will plug

mower and leave undesirabledumps. Allowgrasstodry

before mowing.

. Alwaysoperateengineatfullthrottlewhenmowing

to assure better mowing performance and proper dis-

charge ofmaterial. Regulate groundspeed byselecting

a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit theterrain andgivebest performance ofthe

attachment being used.

RG. 8

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH.

CLEAN AFTER EACH USE.

• The special mulchingbladewillrecutthe grassclippings

many times and reduce them insize sothat as they fall

ontothe lawn they willdisperseintothegrass and notbe

noticed. Also, the mulched grass will biodegrade

quickly to provide nutrientsfor the lawn. Always mulch

with your highest engine (blade) speed as this will

provide the best recuttingaction ofthe blades.

• Avoid cutting yourlawn when it iswet. Wet grasstends

toform clumps and interferes withthe mulchingaction.

The best time to mow your lawn isthe early afternoon.

At this time the grass hasdried and the newly cut area

will not be exposed to the directsun.

• Forbest results, adjustthemower cuttingheight sothat

the mower cuts off only the top one-third of the grass

blades (See Fig. 9). For extremely heavy mulching,

reduce your width ofcuton eachpass and mowslowly.

• Certain types ofgrass and grassconditions may require

that an area be mulched a second time tocompletely

hide the clippings. When doing a second cut, mow

across or perpendicular tothe first cut path.

• Change your cutting pattern from week to week. Mow

northto south one week then change toeast towest the

next week. This will help prevent matting and graining

ofthe lawn.

FIG. 9

MAX 1/3

CUSTOMER RESPONSIBILITIES

,SYOOCOMPL E

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

I T Interlock Systems I_

R Check for Loose Fasteners II_ _7 I_

A Sharpen/Replace Mower Blades i4

T Lubrk_ationChart I_

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s) Tension _s i

AdjustMotion Drive Belt(s) Tension _s

Check Engine Oil Level _ I_

Change Engine Oil 1_,3 ll_

E Clean Air Filter

N Clean Air Screen

G InspectMuffler/SparkArrester

_1 Replace (3{I Filter (If equipped) 1_1,2

E Clean Engine Cooling Fins 1_2

Replace Spark Plug I_

Replace Air Filter Paper Cartddge

Replace Fuel Filter I_

1 .Changemoreo_enwh6noperatingunderaheavyloldorinhighambienttembora_ur'es. 5 -1f equippedwith adjustable system.

2 - Service mornoften when operatingin dirtyordusty conditions. 6 - Notrequiredif equippedwithmaintenance-free batter_

3 - If equippedwithoiltiifer, changeoil every 50 hours. 7 - T_hten front axlepivotboltto 35 ft.-I/as,maximum.

4 - Replaceb4adesmore often when mowingin sandy soil. Donotoverltghte_.

GENERAL RECOMMENDATIONS

The warranty on thistractordoes not cover items that have

been subjectedtooperatorabuse or negligence. To receive

full value from the warranty, operator must maintain tractor

as instructedin this manual.

Some adjustments will need to be made pedodically to

properly maintain yourtractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a yearyou should replace the spark plug, clean or

replace air filter, and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel

mixture and help your engine mn better and last longer.

BEFORE EACH USE

• Check engine oillevel.

° Checkbrake operation.

• Check tire pressure.

• Check operator presenceand

interlocksystems forproper operation,

• Check for loose fasteners.

LUBRICATION CHART

_)SPINDLE

ZERK ZERK

BEARING ZERK

"(_FRONT WHEEL

SEARING ZERK

is I

= I

I I

I t

I (J_GEARSHIFT

I I 1

I "r- • PIVOTS

(_)SAE 30 OR 10W30 MOTOR OIL

_GENERAL PURPOSE GREASE

@REFER TO CUSTOMER RESPONSlBILmES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT

POINTS WHICH HAVE SPECIAL NYLON BEARINGS.

VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT

THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBRICATING BEARINGS. IF YOU FEELTHEY MUST BE

LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE

TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

MANDREL

ASSEMBLY

TRACTOR

Always observe safety rulas when performingany mainte-

nance.

BRAKE OPERATION

Iftractor requires more than six(6) feet stoppingdistance at

high speed in highest gear, then brake must be adjusted.

(See _'1"OADJUST BRAKE" inthe Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure inalltims (See"PRODUCT

SPECIFICATIONS" section ofthis manual).

• Keep tires free of gasoline, oil, or insect controlchemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fiattires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystemsare work-

ing properly. If your tractor does notfunction as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake

pedal isfullydepressed and attachement clutchcontrol

is in the disengaged position.

• When the engine isrunning,anyattempt bythe operator

to leave the seat without firstsettingthe parking brake

should shut off the engine.

• When the engine isrunningandtheattachment clutchis

engaged, any attempt bythe operatorto leave the seat

should shut off the engine.

• The attachment clutchshouldnever operate unlessthe

operator is in the seat.

BLADE CARE

Forbest results mower blades mustbe keptsharp. Replace

bent ordamaged blades.

BLADE REMOVAL (See Fig. 10)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lockwasher and flatwasher securing

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.torque).

IMPORTANT: BLADE BOLTISGRADE 8 HEAT TREATED.

TRAILING

EDGE UP BLADE

FLAT WASHER ,_

LOCK WASHER

_"-- HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIRED BY SiX UNES ON THE BOLT HEAD.

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An

unbalanced blade willcause excessive vibration and even-

tual damage tomower and engine.

• The blade can be sharpened witha file or on a grinding

wheel. Do not attempt tosharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt,pin, or a cone balancer. (When using a cone

balancer,followthe instructionssuppliedwithbalancer.)

NOTE: Do not usea nailfor balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade ontoan unthreaded portion ofthe steel bolt

orpin and holdthe boltor pinparallel withthe ground, If

blade is balanced, it should remain in a horizontal

position. Ifeither end of the blade moves downward,

sharpen the heavy end untilthe blade isbalanced.

CENTER HOLE / /_

5/8" BO_ BLADE

OR PIN _

RG. 11

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, pedodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean,

• Keep battery boltstight.

• Keep small vent holes open.

• Recharge at 6-10 amperas for 1 hour.

NOTE: The original equipment battery on your tractor is

maintenance free. Donotattempt toopen orremove caps or

covers. Adding or checking level of electrolyte is not

necessary.

CUSTOMER RESPONSIBILITIES

TO CLEAN BA'I-I'ERY AND TERMINALS

Corrosionanddirtonthebattery and terminals can causethe

battery to"leak" power.

• Open battery box door.

• DisconnectBLACKbatterycablefirst then RED battery

cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstallbattery (See "REPLACING BATTERY" inthe

SERVICE AND ADJUSTMENTS sectionofthis manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts ifthey begin to slipfrom wear.

TRANSAXLE COOLING

Keep transaxlefree from build-upofdirtand chaffwhichcan

restrictcooling,

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classificationSF, SG or SH. Select the oil's SAE viscosity

grade accordingto yourexpected operating temperature.

SAE VISCOSITY GRADES

-20• 60° 80°

_30° _20° .10= 0o 1'0o 20 = 30=

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oil_

will result in increased oilconsumption when used above

32°F. Check your engine oillevel more frequently to avoid

possibleengine damage from running low on oil.

Change the oilafter every 25 hours of operation or at least

once a year ifthetractor isnotused for25 hours in one year.

Check thecrankcase oillevel before startingthe engine and

after each eight (8) hours of operation. Tighten oilfillcap/

dipsticksecurely each time you check the oillevel.

TO CHANGE ENGINE OIL (See Fig. 12)

Determine temperature range expected before oilchange.

All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil willdrain more freely when warm.

• Catch oil in a suitable container.

• Remove oilfillcap/dipstick. Be careful not to allow dirt

toenter the engine when changing oil.

• Remove drain plug.

• After oilhas drained completely, replace oildrain plug

and tighten securely.

• Refill engine with oilthrough oilfilldipsticktube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" sectionofthis manual.

• Use gauge on oilfillcap/dipstick for checkinglevel. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at =FULL" line on dipstick.

AIR SCREEN

°"o:

I DRAIN

PLUG

FIG. 12

CLEAN AIR SCREEN (See Fig. 13)

Air screen must be kept free of dirt and chaff to prevent

enginedamage fromoverheating. Clean withawire brushor

compressed alrto remove dirtand stubborndriedgumfibers,

ENGINE COOLING FINS (See Fig. 13)

Remove any dust, dirt or oil from engine cooling fins to

preventengine damage from overheating. Airguide covers

mustbe removed. Remove side panels and hood(See "TO

REMOVE HOOD AND GRILL ASSEMBLY" inthe Service

and Adjustments section of this manual).

ENGINE

COOLING FINS

AIR GUIDE COVER (BOTH SIDES)

FIG. 13

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 14)

Your engine will not runproperly usinga dirtyairfilter. Clean

the foam pre-cleaner after every 25 hours of operation or

every season. Service paper cartridge every 100 hours of

operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner offcartridge.

• Wash itin liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate itinengine oil. Wrap itinclean,absorbent cloth

and squeeze to remove excess oil.

• Ifvery dirty or damaged, replace pre-cleaner.

• Reinstall pre-cleaner overcartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate.

• Carefully remove cartridgetopreventdebrisfrom enter-

ingcarburetor.

• Clean cartridge bytappinggenUyonflatsurface. Ifvery

dirtyor damaged, replace carfridge.

• Reinstall cartridge plate, wing nuts, precleaner, cover

and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSU RIZED AIR TO CLEAN OR DRY CARTRIDGE.

WING

PLATE

FOAM

PRE-CLEANER_

AIR SCREEN

.3ARTRIDGE

FIG. 14

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as itcould create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plugtype and gap setting are shown in

"PRODUCT SPECIFICATIONS" section ofthis manual.

IN-LINE FUEL FILTER (See Fig. 15)

The fuelfilter shouldbe replaced once each season. Iffuel

filter becomes clogged, obstructingfuel flow to carburetor,

replacement isrequired.

• With engine cool, remove filter and plug fuel line sec-

tions.

• Place new fuel filter in position in fuel line with arrow

poinSngtowardscarburetor.

• Be sure there are no fuel line leaks and clamps are

properlypositioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FUEL _ / /

FILTER --

FIG. 15

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free ofall gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered tokeep water out. Water inengine

can resultin a shortened engine life.

SERVICE AND ADJUSTMENTS

r i

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

: Depress clutch/brake pedal fully and eat parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Oisoonnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 16)

Mower willbe easier to remove fromthe rightside oftractor.

• Place attachment clutch in =DISENGAGED" position.

• Move attachment liftlever fonNard to lower mower toits

lowest position.

• Roll belt offengine pulley.

• Remove small retainer spring, and lift clutch springoff

pulley bolt.

• Remove large retainer spdng, slide collar offand push

housing guide out of bracket.

• Disconnect anti-swaybar from chassis bracket by re-

movingretainer spring.

• Disconnect suspension arms from rear deck brackets

byremoving retainer spdngs.

• Disconnect front links from deck by removing retainer

springs.

• Raise liftlever to raise suspension arms. Slide mower

out from under tractor.

SMALL RETAINER

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRAC-

TOR, REMOVE THE FRONT LINKS AND HOOK THE

CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 16)

• Raise attachment lift lever to its highest position,

• Slide mower under tractor with discharge guard toright

side of tractor.

• Lower lift lever to itslowest position,

° Install mower in reverse order of removal instructions.

"" _ _ SQUARE HOLE

SUSPENSION ARMS _ "_"

ENGINE PULLEY

CLUTCH SPRING

FRONT UNK

RETAINER SPRIN(

ANTI-SWAY BAR

RETAINER SPRINGS

(BOTH SIDES)

HOUSING

LARGE RETAINER

SPRING

BRACKET

FIG. 16

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjustthe mower whiletractoris parked on level ground or

driveway. Make suretirasare properlyinflated(See _PROD-

UCT SPECIFICATIONS" sectionofthismanual). Iftires are

over or underinflated, you will not properly adjust your

mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

• Raise mower to itshighest position.

• Atthe midpointofbothsides ofmower, measure height

from bottomedge ofmower toground. Distance "A" on

bothsides of mower should be the same or within 1/4"

ofeach other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side ofmower, tighten liftlink adjustment

nut on that side.

• To lower one side of mower, loosen lift linkadjustment

nut on that side.

NOTE: Each full tum ofadjustment nut willchange mower

height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER OF MOWER

GROUND TO GROUND

GROUND LINE

FIG. 17

LIFT_ -

NUT

FIG. 18

FRONT-TO-BACK ADJUSTM ENT (See Figs. 19 and 20)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtainthe bestcutting results,the mower housingshould

be adjusted so that the front is approximately 1/8" to 1/2"

lowerthan the rearwhen the mower isinitshighestposition.

Check adjustment on rightside oftractor. Measuredistance

"D" directlyin frontand behind the mandrel at bottomedge

of mower housing as shown.

• Before making any necessary adjustments, check that

bothfront linksare equal inlength. Bothlinksshouldbe

approximately 10-3/8".

• If linksare not equal in length, adjust one linkto same

length as other link.

• To lowerfrent ofmower loosen nut "E"on bothfrent links

an equal number oftums.

• When distance"D" is1/8"to1/2" Iowerat frontthan rear,

tighten nuts "Fr"against trunnion on bothfront links.

• To raise front of mower, loosen nut"F" from trunnionon

both front links. Tighten nut "E" on both front linksan

equal number ofturns.

• When distance"D" is1/8"to1/2" lowerat frontthan rear,

tighten nut "F" against trunnion on both front links.

• Recheck side-to-side adjustment.

FIG. 19

BOTHFRONT LINKS MUST BEEQUAL IN LENGTH

nell

FRONT UNKS

FIG. 20

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 21)

The mower blade drive belt may be replaced withouttools.

Parkthe tractor on level sun'ace. Engage parking brake.

BELT REMOVAL

• Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual).

• Work belt offboth mandrel pulleys and idlerpulleys.

• Pull belt away from mower.

BELT INSTALLATION

• Install new belt in reverse order of removal.

• Make sure belt isinall pulley grooves and insideallbelt

guides.

• Install mower in reverse order of removal instructions.

IDLER

PULLEYS

FIG.21

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake system

whichis mounted on the right side of the transaxle.

Iftractorrequires more than six (6) feet stoppingdistanceat

high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parkingbreke.

• Measure distancebetween brake operating armand nut

"A" on brake rod.

• Ifdistanceisotherthan 1-1/2",loosenjamnutandtum

nut"A"untildistancebecomes 1-1/2". Retighten jamnut

against nut "A".

• Road test tractorfor proper stopping distanceas stated

above. Readjust ifnecessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

OPERATING

ARM

FIG. 22

TO REPLACE MOTION DRIVE BELT

(See Fig. 23)

Parkthetractoronlevelsurface. Engagepaddngbreke. For

assistance, there isa beltinstallationguide decal on bottom

side of left footrest.

• Remove mower (See TO REMOVE MOWER" in this

section of this manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley bydeflecting belt keep-

ers.

• Pullbelt toward frontoftrector and remove downwards

from around engine pulley.

• Install new belt by reversing above procedure.

ENGINE-----.

PULLEY

CLUTCHING_

IDLER

STATIONARY /

IDLER

TRANSAXLE,_

PULLEY

_° b

FIG. 23

Page is loading ...

Poulan PR2042STA Owner's manual

Brand: Poulan

Model: PR2042STA

Category: Lawnmowers

Type: Owner's manual

Download PDF

report

Poulan PR2042STA Owner's manual

Poulan PR2042STA Owner's manual

Related papers

Other documents