Poulan PR185H42STA Owner's manual

Brand: Poulan

Model: PR185H42STA

Category: Lawnmowers

Type: Owner's manual

This manual is also suitable for

PR17H42STF

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL:

PR185H42STA

LAWN TRACTOR

_k WARNING:

Read this Owner's Manual and follow

all Warnings and Safety Instructions.

Failure to do so can result in serious

injury.

ALWAYS WEAR EYE PROTECTION DURING OPERATION

279920 PR185H42STA

174399 2.16.00 RD

Printed in U.S.A.

SAFETY RULES

& Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERALOPERATION

• Read, understand, and follow allinstructions in the

manual and on the machine before starting.

• Only allow responsible adults,who arefamiliarwiththe

instructions, to operate the machine.

• Clear the area of objects such as rocks,toys, wire,

etc., which could bepickedupand thrown bytheblade.

• Be surethe areais clear ofotherpeople before mowing.

Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always lookdownand behindbeforeand whilebacking.

• Beaware ofthe mower discharge directionand do not

point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before tuming.

• Never leave a running machine unattended, Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn offblades when notmowing.

• Stop engine before removinggrass catcher orunclog-

ging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence

of alcohol or drugs.

• Watch for traffic when operating near or crossing

roadways.

• Use extracare when Ioedingor unloadingthemachine

into a trailer or truck.

• Dataindicates thatoperators, age 60 yearsand above,

are involved in a large percentage of dding mower-

related injuries. These operators shouldevaluate their

ability to operate the riding mower safely enough to

protect themselves and othersfrom serious injury.

II. SLOPEOPERA_ON

Slopes are a major factor related to loss-of-control and

tipoveraccidents, whichcan resultin severe injuryordeath. •

All slopes require extra caution. Ifyou cannot back up the

slope or ifyou feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, notacross.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts,or bumps. Uneven terrain could

overturn the machine. Tallgrass can hideobstacles.

• Use slow speed. Choose alow gear sothat youwillnot

have to stop or shift while on the slope.

• Followthe manutacturer's recommendationsforwheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attach-

ments. These can changethe stabilityofthe machine.

• Keep all movement onthe slopesslowand gradual. Do

notmake sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly

straight down the slope.

DO NOT:

• Do not turnon slopesunlessnecessary, and then, turn

slowly and gradually downhill,ifpossible.

• Do not mow near drop-offs,ditches, or embankments.

The mowercould suddenlytumover ifawheel isoverthe

edge of a cliff or ditch,or if an edge caves in.

• Donotmowonwetgrass.Reducedtractionceuldcause

sliding.

• Do not try tostabilize the machine by puttingyour foot

on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occurifthe operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you lastsaw them.

• Keep children out of the mowing area and under the

watchful care ofanother responsible adult.

• Be alert and turn machine offifchildren enter the area.

• Before and when backing, look behind and down for

small children.

• Never carry children. They may fall offand be sedously

injured or interfere with safe machine operation.

• Never allow children tooperate the machine.

• Use extra care when approachingblindcomers, shrubs,

trees, or other objectsthat may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels,

They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to coolbefore refueling. 13o

not smoke.

Never refuel the machineindoors.

Never store the machine or fuel container inside

where there isanopenflame,such as awater heater.

• Never run a machine insidea closed area.

• Keep nuts and bolts,especially blade attachment bolts,

tight and keep equipment ingood condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debds

build-up. Clean oilorfuelspillage. Allowmachine tocool

before storing.

• Stop and inspect the equipment ifyou stdke an object.

Repair, ifnecessary, before restarting,

• Never make adjustments or repairs with the engine

running.

• Grass catcher components are subject to wear, dam-

age, and deterioration,whichcouldexpose movingparts

orallow objectstobethrown. Frequently check compo-

nents and replace with manufacturer's recommended

parts, when necessary.

• Mower blades are sharpand cancut. Wrapthe blade(s)

or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service

as required.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers &

• Besure thearea isclear ofother people beforemowing.

Stop machine ifanyone enters the area.

• Never carrypassengers orchildren even withtbablades

off.

• Do not mow in reverse unless absolutely necessary.

Always lookdownand behind before and whilebacking.

• Never carry children. They may fall offand be sedously

injuredor interfere with safe machine operation.

• Keep children out of the mowing area and under the

watchfulcare ofanother responsible adult.

• Be alert and turnmachine off ifchildren enter thearea.

• Before and when backing, look behind and down for

smallchildren.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overtum the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so thatyou willnot

have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly

straightdown the slope.

• If machine stops while going uphill, disengage blades,

shiftinto reverse and back down slowly.

• Do notturn onslopes unless necessary, and then,turn

slowlyand gradually downhill, if possible.

Look for this symbol to point out important

safety precautions. It means CAUTION!!!

BECOME ALERTff! YOUR SAFETY IS IN-

VOLVED.

CAUTION: Do not coast down a hill in I

neutral, you may Josecontrol ofthe trec-

tor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer

of your tractor. Use common sense

when towing. Operate only at the lowest

possible speed when on a slops. Too

heavy of a load, while on a slops, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

CAUTION: In order to prevent acciden-

tal starting when setting up, transport-

ing, adjusting or making repairs, always

disconnect spark plug wire and place

wire where it cannot contact spark plug.

i i¸ i

A WARNING

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defects, or other reproduc- J

tive harm.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE:

2.0 GALLONS

UNLEADED REGULAR

OILTYPE(API-SF/SC-JSH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

VALVE CLEARANCE: INTAKE: .004"- .006"

EXHAUST: ,004" - .006"

GROUND SPEED (MPH): Forward: 0-4.5

Reverse 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 16 amps@3600 rpm

BA'I-I'ERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT, LBS.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety roles.

• Followa regular scheduleinmaintaining, caring for and

usingyour tractor.

• Followthe instructionsunder the"Customer Responsi-

bilities' and "Storage"sections ofthisowner's manual.

CONGRATULATIONS onyourpurchase ofa new Tractor.

Ithas been designed, engineered and manufactured togive

you the bestpossible dependability and performance.

Should you expedence any problem you cannot easily

remedy, please contact your nearest authorized service

center. We have competent, well-trained technicians and

the proper toolsto service or repair thistractor.

Please read and retain this manual. The instructions will

enable you toassemble and maintain yourtractor propedy.

Always observe the "SAFETY RULES'.

WARNING: This tractorisequipped with an intemal com-

bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). Ifa spark arresteris used, itshould be maintained

in effectiveworking orderby the operator.

InthestateofCalifomiathe above isrequiredby law (Section

4442 oftheCalifomia PublicResources Code). Other states

may have similar laws. Federal lawsapplyon federal lands.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIRCATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 15-18

ASSEMBLY ................................................................ 6.8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ....................................... 15

SERVICE AND ADJUSTMENTS ............................. 19-24

STORAGE ................................................................... 25

TROUBLESHOOTING ............................................. 26-27

REPAIR PARTS - TRACTOR .................................. 30-43

WARRANTY ................................................................ 46

I i i I

UNASC;EMBLED PARTS

Steering Wheel

Steering t

Sleeve

Steering Adapter

W Large Flat

asher

_x 1-1/4

Steedng

Wheellnse_

Steedng

Extension

Shaft

(1) Hex Bolt

3/8-16 x I

(1) Lock

washer 3/8

(1) Locknut

5/16-18

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

(1) Shoulder

Bolt 5/16-18

Slope Sheet

(2) Keys

(2) Mulch

ASSEMBLY

Your new tractorhas been assembled at thefactory with exception ofthose partsleftunassembled forshipping purposes, To

ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct toolsas necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set willmake assembly easier. Standard

wrench sizes are listed.

(1) 3/4" Socket w/drive ratchet Utility knife

(1) 9/16" wrenchas Tire pressuregauge

(2) 1/2" wrenches PhiliipsScrewdriver

When rightorlefthand ismentioned inthis manual, itmeans

when you are in the operating position (seated behind the

steeringwheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut, from top to bottom,along lines on all four corners

of carton, and lay panels fiat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATrACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align

mountingholes inextensionand lower shaftsand install

5/16 hex bolt and Iocknut. Tighten securely.

• Place tabs of steering boot over tab slots in dash and

push downto secure.

INSTALL STEERING WHEEL

• Positionfront wheels ofthe tractor sothey are pointing

straightforward.

• Removesteering wheeladapterfrom steeringwheel ancl

slide adapter onto steering shaft extension.

• Positionsteeringwheel socrossbars are horizontal (left

to right) and slide insideboot and ontoadapter.

• Assemble large fiat washer, 3/8 lock washer, 3/8 hex

boltand tighten securely.

• Snap steeringwheel insertintocenter ofsteedng wheel.

• Remove protectivematerialsfromtractorhood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

iN SKID THAT MAY PUNCTURE TIRES WH ERE TRACTOR

IS TO ROLL OFF SKID.

INSERT

(_ LARGE FLAT

' WASHER

STEERING

WHEEL

ADAPTER_

STEERING

BOOT

/ TAeS

EXTENSION SHAFT

._16 HEX BOLT

SLOTS

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

• Lift seat pan to raised position and open batten] box

deer.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum ofone hour at 6-10 amps.

(See "BATTERY" inCUSTOMER RESPONSIBILITIES

sectionof this manual for charging instructions).

ASSEMBLY

BOX

LABEL

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knobandflatwasher secudng seat

tocardboard packing and setaside forassembly ofseat

totractor.

• Pivot seat upward and remove from the cardboard

packing. Remove cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder boltsecurely.

• Assembleadjustmentknobandflatwasherloosely. Do

nottighten.

• Lower seat into operating positionand siton seat.

• Slide seat until a comfortable positionisreached which

allowsyou topress clutch/brake pedalalltheway down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securety.

SHOULDER

BOLT

• FLAT WASHER

TO ROLL TRACTOR OFF SKID (See Operation

section, page 10, for location and function of

controls)

• Press liftlever plungerand raise attachment lift lever to

its highest position.

• Release parkingbrakebydepressingclutclVorakepedal.

• Place freewheel control in freewheeling position to

disengage transmission(See =TOTRANSPORT" inthe

Operation sectionof this manual).

Roll tractor forward off skid.

Remove banding holding discharge guard up against

tractor.

TO DRIVE TRACTOR OFF SKID (See Opera-

tion section, page 10, for location and func-

tion of controls)

_LWARNING: Beforestarting,read, understand and follow

all instructionsin the Operation section of this manual. Be

sure tractor isin a well-ventilated area. Be sure the area in

front of tractor isclear of other people and objects.

• Be sure all the above assembly steps have been

completed.

• Check engine oillevel and fillfuel tank with gasoline.

• Place freewheel controlin "transmission engaged" po-

sition.

• Sit on seat in operating position,depress clutch/brake

pedal and setthe parkingbrake.

• Place motion controllever in neutral (N) position.

• Press liftleverplunger and raise attachment liftlever to

itshighest position.

• Startthe engine. Afterengine has started, move throttle

control to idleposition.

• Release parkingbrake.

• Slowlymovethe motioncontrolleverforward and slowly

drive tractor off skid.

• Apply brake tostoptractor, set parkingbrake and place

motion controllever in neutral position.

• Turn ignition key to "OFF" positi()n.

Continue withthe instructionsthat follow.

IMPORTANT: FOR SHIPPING PURPOSES, THE

MULCHER PLATE WAS PREATTACHED TO YOUR

MOWER. THE MULCHER PLATE MUST ONLY BE USED

WITH THE MULCHING BLADES THAT CAME PACKED

SEPARATELY IN THE CARTON.

FIG. 3

NOTE: You may now roll or drive your tractor offthe skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH

PERFORMANCE 6LADES, WHICH ARE THE BEST

BLADES FOR BAGGING AND DISCHARGING. TO USE

YOUR MOWER WtTH THE HiGH PERFORMANCE BLADES

THE MULCHER PLATE MUST BE REMOVED FROM THE

MOWER (SEE FIG. 4).

TO SET UP YOUR MOWER FOR MULCHING

• Remove high performance blades and install mulcher

blades, (see BLADE REMOVAL in the CUSTOMER

RESPONSABILITY section of this manual).

ASSEMBLY

TO INSTALL MULCHER PLATE (See Fig. 4)

NOTE: Ifyouinstalledthemulchingbladesyou willneedtoinstall

mulcherplate.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck

opening and slide intoplace, as shown.

• Hook front latch intohole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

I P_ CAUTION: Do notremove deflector shield I

| AJk from mower. Raise and hold guard when |

| _ attaching mulcher plate and allow it to I

I _ rest on plate while in operation. I

DEFLECTOR MULCHER

SHIELD PLATE

LATCH

HOOKS

FIG. 4

TO CONVERT TO BAGGING OR

DISCHARGING

NOTE: The mulcherblades willdischarge and baggrass, but

for bestbagging and discharginginstallthe highperformance

blades.

• Remove mulcher plate and mulcher blades and install

highperformancebledes, (see BLADE REMOVALinthe

CUSTOMER RESPONSABILITYsection ofthismanual).

• Store mulcher bladesand mulcher plate in a safe place.

Yourmower isnow ready for discharging or installation

ofoptional grass catcher accessory.

CHECK TIRE PRESSURE

The tires onyour tractorwere overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cuttingperformance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

Forbestcutting results, mower housing should be propedy

leveled. See =TOLEVEL MOWER HOUSING" intheService

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Vedfy that the belts are routed

correctly.

CHECK BRAKE SYSTEM

Afteryou learn howto operate yourtractor, checkto see that

thebrake is properly adjusted. See =TOADJUST BRAKE"

in the Service and Adjustments section of this manual.

•/ CHECKLIST

BEFORE YOU OPERA TEA ND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ Allassembly instructions have been completed.

4' No remaining loose parts in carton.

/ Battery ispropedy prepared and charged. (Minimum 1

hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

,/ Alltires are propedy inflated. (For shippingpurposes,

the tires were ovednflated at the factow).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cuffing results. (Tires must be

propedy inflated for leveling).

/ Check mower and drive belts. Be sure theyare routed

properly around pulleys and inside all belt keepers.

•/ Checkwidng. See that all connections are stillsecure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

ddve position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oilis at proper level.

/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you startthe engine.

/ Be sure brake system is in safe operating condition.

,/ Itisimportanttopurgethe transmissionbeforeoperating

your tractorfor the firsttime. Follow properstartingand

transmission purging instructions (See "TO START

ENGINE"and "PURGE TRANSMISSION" inthe Opera-

tion section of this manual).

i i i i

OPERATION

These symbols may appear onyour tractoror in literature supplied with the product. Leam and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

t\t 0

FUEL CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

UNLOCKED

MOWER LIFT

ATTACHMENT REVERSE

CLUTCH ENGAGED

H L

IGNITION

ATTACHMENT

CLUTCH DISENGAGED

NEUTRAL HIGH LOW

PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETYRULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith yourtractorto familiarize youmeffwiththe locationsofvadous controls and adjustments. Save

this manual forfuture reference.

CHOKE

THROTTLE

CONT

CLUTCH/BRAKE

PEDAL

IGNITION

ATTACHMENT SWITCH SWITCH

AMMETER CLUTCH LEVER POSITION

UFTLEVER

PLUNGER

ATTACHMENT

UFTLEVER

HEIGHT

ADJUSTMENT

BRAKE

FREE WHEEL

CONTROL'

CONTROL

LEVER

FIG. 5

Our tractors conform to the safety standards of the Amedcan National Standards Institute.

ATFACHMENT CLUTCH LEVER: Used to engage the

mower blades,orotherattachments mounted toyourtractor.

LIGHT SWITCH: Tums the headlights on and off.

AMMETER - Indicates charging (+) or discharging (-) of

battery.

CHOKE CONTROL - Used when starting a cold engine.

THROTTLE CONTROL: Used for controllingengine speed.

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ingthe tractorand starting the engine.

PAR KING BRAKE: Locks clutch/brake pedal intothebrake

position,

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowlytowing the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed and

direction oftractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust themower deck orotherattachments mountedtoyour

tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing itsposition.

IGNITION SWITCH: Used for starting and stopping the

engine.

HEIGHTADJUSTMENT KNOB - Used toadjustthe mower

cuttingheight.

I i

OPERATION

The operation ofanytractor can result inforeign objects thrown into theeyes, whioh can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision

safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Yourtractor isequipped withanoperator presence sensing

switch. When engine isrunning,any attemptbythe operator

to leave the seat without firstsetting the parking brake will

shut offthe engine.

• Depress clutch/brake pedal intofull =BRAKE" position

andhold.

• Place parking brake lever in "ENGAGED" position and

release pmssurefromclutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

willholdtractor secure.

CHOKE

CONTROL

LEVER

THROTTLE _

CONTROL

LEVER_

"BRAKE"

POSITION

CLUTCWBRAKE

PEDAL"DRIVE" HEIGHT

POSITION ADJUSTMENT

KNOB

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

jlGNITION KEY

N \ _\_1-_ -- POSITION

','_X\ \\\// /PARKING BRAKE

--'ENGAGE°"

• --" POSITION

MOTION "_

CONTROL

- LEVER

, PARK,NG.hAKE

"O.SENGAGEO"

POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutchlever to

"DISENGAGED" position.

GROUND DRIVE-

• To stop ground ddve, depress clutch/brake pedal into

full "BRAKE" position.

• Move motioncontrol lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE-

• Move throttle controltoslow position,

NOTE: Failure to movethmffie controlto slow position and

allowing engine toidlebeforestopping maycause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorizeduse.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE

BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Undercertainconditionswhen tractorisstandingidle

with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

& CAUTION: Always stop tractor com- [

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at fullthrottle.

• Operating engine at less than full throttle reduces the

batterycharging rate.

• Full throttleoffers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke controlwheneveryou are starting a coldengine.

Do not use to starta warm engine.

• To engage choke control, pull knob out. Slowly push

knob intodisengage.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement iscontrolled by the

motioncontrollever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal.

• Slowlymove motion control lever to desired position.

TO ADJUST MOWER CU'I-FING HEIGHT (See

Fig. 6)

The cuffingheightiscontrolledby turningthe height adjust-

mentknob in desired direction.

• Turn knobclockwise (F_) to raise cutting height.

• Turn knob counterclockwise (_)to lower cutting

height.

The cuttingheight range isapproximately 1-1/2" to 4". The

heights are measured from the ground tothe blade tip with

theengine notrunning. These heights are approximate and

may vary depending upon soil conditions, height of grass

and typesof grass being mowed.

• The average lawn shouldbe cuttoapproximately 2-1/2

inches during the cool season and to over 3 inches

dudng hot months. For healthier and better looking

lawns,mow often and after moderate growth.

• For best cuffing performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high;the second to desired height.

m ii I i I

OPERATION

I i| i I i • ii ii i i

TO ADJUST GAUGE WHEELS (See Fig. 7) TO OPERATE ON HILLS

Gauge wheels are properly adjusted when theyare slightly

offtheground when mower isat the desired cuttingheightin

operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

* Adjust gauge wheels with tractor on a flat level surface.

o Adjust mower to desired cutting height (See "TO AD-

JUST MOWER Cu3"rlNG HEIGHT" in the Operation

section of this manual).

° With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 lecknut and tighten

securely.

• Repeat foroppositeside installinggauge wheel insame

adjustment hole.

GUAGE WHEEL

3/SWASNER

GAUGE WHEEL

,SHOULDER

BOLT

RG. 7 ....

TO OPERATE MOWER (See Fig. 8)

Yourtractor isequipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

theengine runningand the attachment clutchengaged will

shutoffthe engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.,

IAc-oonoo-----I

without either the entire grass catcher,

on mowers so equlpped, or the deflector

shield in place.

,i i

r& I

CAUTION: Do not driveup or down hills

with slopes greeter than 15°and do not

drive across any slope.

• Choose the slowest speed before startingup or down

hills.

• Avoid stopping or changing speed on hills.

* If slowing is necessary, move throttle control lever to

slower position.

, If stopping is absolutely necessary, push ctutch_rake

pedal quickly to brake position and engage parking

brake.

• Move motion control lever toneutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowlyrelease parkingbrake and

clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly,

TO TRANSPORT (See Figs. 5 and 9)

When pushing ortowing yourtractor, be sure todisengage

transmission by placing freewheel controlin freewheeling

position. Free wheel controlislocatedatthe reardrawbar of

tractor.

• Raise attachment lift to highest position with attach-

ment riftcontrol.

• Pull freewheel control out and down intothe slot and

release so it isheld in the disengaged position.

• Donot push or tow tractorat more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

yourtractor on a truckora trailer,be surehood isclosedand

secured totractor. Use an appropriatemeans oftyinghood

totractor (rope, cord, etc.).

FIG. 9

TOWING CARTS AND OTHER A'n'ACHMENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a

load, while on a slope, isdangerous, Tires canlose traction

withthe ground and cause youto losecontrolofyourtractor.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

• The engine in yourtractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oilwith tractor on level ground.

• Remove oilfillcap/dipstick and wipe clean, reinsertthe

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section ofthis manual).

• Tochange engineoil,see theCustomer Responsibit_es

section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates thatalcohol blendedfuels

(called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids

during storage. Acidic gas can damage the fuel system of

an engine while instorage. To avoid engine problems, the

fuel system shouldbeemptied before storage of30 daysor

longer. Drainthegastank, startthe engine and letitrununtil

the fuel linesand carburator are empty. Use fresh fuel next

season. See Storage Instructionsforadditional informalion.

Never useengine orcarburetor cleaner products in thefuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank I

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 5)

When startingtheengine forthe firsttime oriftheengine has

run out offuel, itwilltake extra cranking time to move fuel

from the tank to the engine.

• Be surafreewheelcontrol isinthetransmis.Vionengaged

position.

• Sit on seat in operating position, depress clutch/brake

pedal and set parkingbrake.

• Place motion controllever in neutral (N) position.

• Move attachment clutchto _DISENGAGED" position.

• Move throttle controlto choke position.

NOTE: Before starting, read the warm and cold starting

proceduresbelow.

Insert key into ignition and tum key clockwise to

"START" position and release key as soon as engine

starts. Do not run starter continuously for more than

fifteen seconds per minute. If the engine does not start

after several attempts, move throttle control to fast

position,waita few minutes and tryagain. Ifengine still

does not start, move the throttle control back to the

choke positionand retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, move the throttle controltothe fast

position.

• The attachments and ground ddve can now be used. If

the engine does not accept the load, restart the engine

and allow itto warm up for one minute usingthe choke

as descdbed above.

COLD WEATHER STARTING ( 50° F AND BELOW)

• When engine starts, allow engine to runwiththethrottle

control in the choke position until the engine runs

roughly,then move throttle control tofast position.This

may require an engine warm-up period from several

secondstoseveral minutes, depending onthetempera-

ture,

AUTOMATIC TRANSMISSION WARM UP

• Beforaddvingtheunitincold weather, thetransmission

shouldbe warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release

the parking brake and let the clutch/brake s Iow Iy

returntooperating position.

• Allow one minute for transmission to warm up. This

can bedone duringthe engine warm upperiod.

• The attachments can also be used during the engine

warm-upperiodafterthetransmission hasbeenwarmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixturemay

need tobe adjusted for best engine performance. See =TO

ADJUST CARBURETOR" in the Serv!ce and Adjustments

section of this manual.

PURGE TRANSMISSION

I& AUTION: Neverengageordisengage I

freewheel lever while the engine is run-

ning,

To ensure proper operation and performance, itis recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside thetransmission which may have devel-

opedduring shippingof your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BEPURGED AFTER REINSTALLATION BEFORE

OPERATING THE TRACTOR.

• Placetractorsafely on level surface withengine offand

parking brake set.

• Disengagetransmission byplacing freewheelcontrolin

freewheeling position (See "TO TRANSPORT" inthis

section of manual).

OPERATION

• Sifting in the tractor seat, startengine. Afterthe engine

is running, move throttle controlto slow position.With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: Dudng this procedure there will benomovement of

drive wheels, The air isbeing removed from hydraulic ddve

system.

• Move motioncontrol lever toneutral (N) position.Shut-

offengine and set parking brake.

• Engage transmission by placing freewheel control in

ddving position (See "TO TRANSPORT" inthissection

of manual).

• Sifting in the tractor seat, startengine. After the engine

isrunning, move throttle controlto half (1/2) speed. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowlymove

motion controllever toreverse position.Afterthetractor

moves approximately five (5) feet return the motion

control lever to the neutral (N) position. Repeat this

procedure with the motion controllever three (3) times.

• Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

• Mower should be propedy leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The lefthand side ofmower shouldbeusedfortdmming.

• Drive sothatclippingsare discharged ontothearea that

has been cut. Have the cut area to the right of the

machine. This will result in a more even distdbutionof

clippings and more uniformcuffing.

• When mowing large areas, startbytuming tothe dght so

that clippingswill discharge away from shrubs,fences_

driveways, etc. After one or two rounds, mow in the

opposite direction making lefthand turnsuntilfinished

(See Fig. 10).

• If grass is extremely tall, itshould be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when itis wet. Wet grass will plug

mowerand leave undesirableclumps. AIIowgrasstodry

before mowing.

• Always operate engine at full throttle when mowing

to assure better mowing performance and proper dis-

charge of material. Regulate groundspeed byselecting

a low enough gear to give the mower cutting perfor-

mance as well as the quality ofcut desired.

• When operating attachments, select a ground speed

that willsuittheterrain and givebest performanceofthe

attachment being used.

FIG, 10

MULCHING MOWING TIPS

IMPORTANT: FOR BESTPERFORMANCE, KEEPMOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH.

CLEAN AFTER EACH USE.

• The special mulchingbladewillrecutthegrass clippings

many times and reducethem insize so that as they fall

onto the lawn they willdisperse intothe grass and notbe

noticed. Also, the mulched grass will biodegrade

quickly to provide nutrientsfor the lawn. Always mulch

with your highest engine (blade) speed as this will

provide the best recuttingactionof the blades,

• Avoid cutting your lawnwhen itiswet. Wet grass tends

toform clumps and interferes withthe mulching action.

The best time to mow your lawn isthe eady aftemoon.

At this time the grass has dded and the newly cut area

will not be exposed tothe directsun.

• For best results, adjustthe mower cuttingheight sothat

the mower cuts off onlythe top one-third of the grass

blades (See Fig. 11). For extremely heavy mulching,

reduce your widthofcuton each passand mow slowly.

• Certain types ofgrassandgrassconditions may require

that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow

across or perpendicular to the firstcut path.

• Change your cutting pattem from week to week. Mow

north tosouth one week then change toeast towest the

next week. This willhelpprevent matting and graining

of the lawn.

MAX 1/3

FIG. 11

CUSTOMER RESPONSIBILITIES

MA, r .A.CESC.EOUL

FILL IN DATES _.j_._/_, _ _./_/_S"

AS YOU COMPLETE ..#_._O_._/_.._.'4,_._

BEGO'ARSERV'CE

Check Operator Presence and

T Inted°ck Systems

Check for Loose Fasteners 11_7 I_

A Sharpen/Replace Mower Blades _4

Lubrication Chart I_

T Check Battery Level

R Clean Battery and Terminals I_

Check Transaxle Cooling I1 #

Adjust Blade Belt(s) Tension ll_s

Adjust Motion Drive Belt(s) Tension _s

Check Engine Oil Level l# # I_

Change Engine Oil ll_t2,_ I_

NE CleanAirFilter _;

Clean Air Screen

G Inspect Muffler/Spark Arrester I_

NI Replace Oil Filter (If equipped) _l_

E Clean Engine Cooling Fins

Replace Spark Plug I_

Replace Air Filter Paper Cartridge 11_2

Replace Fuel Filter ll_

1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.

2 - Sewice more olten when operating in dirty or dusty condO.

3 - If equipped with oil fiRer, change oil ever/50 hours.

4 - Replace blades more olten when mowing in sandy soil

GENERAL RECOMMENDATIONS

6 - Not required if equipped with maintenance-free battery.

7 - Tighten front axle pivot bolt to 35 ft.*lbs, maximum.

Do not over'aghten,

LUBRICATION CHART

The warranty on this tractor does not cover itemsthat have ZERK t-:.- _

been subjectedtooperator abuse ornegligence. To receive

full value from the warranty, operator must maintain tractor (I)FRONT

as instructed in this manual. BEARINGZERK _.

Some adjustments will need to be made periodically to

propedymaintain yourtractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once ayearyou shouldreplace the sparkplug, cleanor

replaceair filter, and check blades and beltsfor wear. A

newspark plugand clean airfilter assure properair-fuel

mixtureand helpyourengine runbetter and lastlonger.

ZERK

"(_FRONT WHEEL

BEARING ZERK

BEFORE EACH USE

• Check engine oillevel.

• Check brake operation.

• Checktirepressure.

• Check operator presence and

interlocksystems for proper operation.

• Check for loose fasteners.

(_)GENERAL PURPOSE GREASE

(_)REFER TO CUSTOMER RESPONSIBILmES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTOMER RESPONSIBILITIES

MANDREL

ASSEMBLY

TRACTOR

Always observe safety ruleswhen performingany mainte-

nance.

BRAKE OPERATION

Iftractor raquiras more thansix (6)feet stopping distance at

high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" inthe Service and Adjustments

section of this manual).

TIRES

• Maintain proper airpressureinalltires(See MPRODUCT

SPECIFICATIONS" sectionofthis manual).

• Keep tires free of gasoline, oil, or insect controlchemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fiat tires due to

slow leaks, tire sealant may be pumhased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystems are work-

ingproperly. Ifyour tractordoes notfunction as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake

pedal istullydepressed and attachement clutch control

isin the disengaged position.

• When the engine isrunning,anyattemptbythe operator

to leave the seat withoutfirst settingthe parking brake

should shut offthe engine.

• When the engine isrunningandthe attachment clutchis

engaged, any attempt bythe operatorto leave the seat

should shut offthe engine.

• The attachment clutchshouldneveroperate unlessthe

operator is in the seat.

BLADE CARE

For bestresults mower blades mustbe keptsharp. Replace"

bent ordamaged blades.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, Icckwasher and flatwasher secudng

blade.

• install new or resharpened blade with trailing edge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten boltsecurely (27-35 Ft. Lbs.torque).

IMPORTANT: BLADE BOLTIS GRADE 8 HEAT TREATED.

TRAILING

EDGE UP

BLADE

CENTER

HOLE

LOCK WASHER

STAR

FLAT WASHER

HEX BOLT (GRADE

S)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX UNES ON THE BOLT HEAD.

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We do not recommend sharpening blade - but ifyou

do, be sure the blade isbalanced.

Care should be taken to keep the blade balanced. An

unbalanced blade willcause excessive vibration and even-

tual damage tomower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you willneed a 5/8" diameter

steelbolt, pin, or a cone balancer. (When using a cone

balancer, followtheinstructionssupplied withbalancer).

NOTE: Do not use a nailfor balancing blade. The lobesof

the center hole may appear to be centered, but are not.

• Slide blade on toanunthreaded portion ofthe steel bolt

orpinand holdtheboltor pinparallel with the ground, if

blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavyend untilthe blade is balanced.

CENTER

5/8" BOLT

BLADE

FIG. 13

CUSTOMER RESPONSIBILITIES

SAE VISCOSITY GRADES

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend itslife.

• Keep battery and terminals clean.

• Keep battery bolts tight,

• Keep small vent holes open.

• Recharge at 6-10amperes for I hour.

NOTE: The original equipment battery on your tractor is

maintenance free. Do notattempt toopen or removecaps or

covers. Adding or checking level of electrolyte is not

necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosionanddirton thebattery and terminals cancausethe

batteryto"leak" power.

• Open battery box door.

• DisconnectBLACK battery cable first then RED battery

cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends withwire brush

untilbright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts ifthey begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be keptclean

to assure proper cooling.

Do notattempt to clean fan or transmission while engine is

running orwhile thetransmission ishot.To preventpossible

damage to seals, do not use high pressure water or steam

to clean transaxle,

• Inspectcooling fan tobe sure fan blades are intactand

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressedairor high pressure sprayer tocleancooling

fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance isnot required for the life ofthe transaxle. Shouldthe

transaxleeverleak orrequire servicing, contactyournearest

authorizedservice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classificationSF, SG, or SH. Select the oil's SAE viscosity

grade accordingtoyourexpected operating temperature,

.20• 0• 30° 32o 40_ 60° 80°

-30" -20" -_o" ;o _o" _"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OL CHANGE

FIG. 14

NOTE: Aithough multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosityoils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from runninglow onoil.

Change the oilafter every 50 hours ofoperation or at least

once ayear ifthe tractorisnot usedfor 50 hoursinone year.

Check thecrankcase oillevel beforestartingtheengine and

after each eight (8) hours ofoperation. Tighten oilfill cap/

dipstick securely each time you check the oillevel.

TO CHANGE ENGINE OIL (See Fig. 15)

Determine temperature range expected beforeoilchange.

All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil willdrain more freely when warm,

• Catch oil in a suitable container.

• Remove oilfillcap/dipstick. Becareful notto allow dirt

toenter the engine when changing oil.

• Remove drain plug.

• After oilhas drained completely, replace oildrain plug

and tighten securely.

• Refill engine with oil through oilfilldipsticktube. Pour

slowly, Do not overfill. Forapproximate capacity see

"PRODUCT SPECIFICATIONS" sectionofthismanual.

• Use gauge on oilfillcap/dipstick for chscking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oilat =FULL" lineon dipstick.

AIR SCREEN

OIL

CAPIDIPSTSICK

FIG. 15

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean withawire brushor

compressed airto remove dirtand stubbomdriedgumfibers.

CUSTOMER RESPONSIBILITIES

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the coolingfins and external

surfaces as necessary. Make sure thecooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirtyorplugged coolingtins,and/orcoolingshroudsremoved

willcause engine damage due tooverheating.

AIR FILTER (See Fig. 16)

Yourengine willnot runproperlyusinga dirtyairfiltar. Clean

the foam pre-cleaner after every 25 hours of operation or

every season. Service paper cartridgeevery 100 hours of

operation or every season, whichever occursfirst.

Service air cleaner more often under dusty conditions.

• Remove knobs and cover.

TO SERVICE PRE-CLEANER

• Wash itin liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate itinengine oil.Wrap itinclean,absorbent cloth

and squeeze to remove excess oil.

• Ifvery dirty or damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

• Cleancartddgebytappinggentlyonflatsurface. Ifvery

dirtyor damaged, replace cartridge.

• Reinstall precleaner cartridge, cover and secure with

knobs.

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

_ TRIDGE

FOAM _o

PRE-CLr_I_NE_

RG. 16

ENGINE OIL FILTER (See Fig. 17)

Replace the engine oilfilterevery season or every other oil

change ifthe tractor isusedmorethan 100 hoursinone year.

• Unscrew old filter by turningcounterclockwise. Use a

suitable container tocatch oil

• Apply a thin coating ofnew engine oilto rubber gasket

on replacement oilfilter.

Install replacement oil filter by tuming clockwise until

rubbergasket contacts mounting surface, then tighten

filteran additional 1/2 to3/4 turn.

Fillcrankcase withnew oil(See ='1"OCHANG E ENGINE

OIL" in this section of this manual). For approximate

capacity see "PRODUCT SPECIFICATIONS" section

of this manual.

Start engine and checkfor oilleaks. Correct any leaks

beforeplacing engine intofull operation.

OIL RLTER

FIG. 17

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as itcould create a fire hazard and/or damage,

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plugtype and gap setting are shown in

=PRODUCT SPECIFICATIONS" sectionof this manual.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel tiltershouldbe replaced once each season. Iffuel

filter becomes clogged, obstructingfuel flow to carburetor,

replacement isrequired.

• With engine cool, remove filter and plug fuel line sec-

tions.

• Place new fuel filter in position in fuel line with arrow

pointingtowardscarburetor.

• Be sure there are no fuel line leaks and clamps are

properlypositioned.

• Immediately wipe up any spilledgasoline.

FIG. 18

CLEANING

Q Clean engine, battery, seat, finish, etc. of all foreign

matter.

o Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place motion control lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" posRion.

• Turn ignition key"OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower willbe easier to remove from the rightside oftractor.

• Place attachment clutch in "DISENGAGED" position.

• Move attachment liftlever forward to lowermowerto its

lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and liftclutch springoff

pulley bolt.

• Remove large retainer spring, slidecollar offand push

housing guide out ofbracket.

• Disconnect anti-swaybar from chassis bracket by re-

moving retainer spring.

• Disconnect suspension arms from rear deck brackets

byremoving retainer springs.

• Disconnect front links from deck by removing retainer

springs.

• Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS AND HOOK THE CLUTCH

SPRING INTO SQUARE HOLE IN FRAME.

SMALL RETAINER

TO INSTALL MOWER (See Fig. 19)

• Raise attachment lift lever to itshighest position.

• Slide mower under trectorwithdischarge guard toright

side of tractor.

• Lower lift lever to itslowest position.

• Install mower in reverse order ofremoval instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractoris parkedon level ground or

driveway. Make suretJresareproperlyinflated(See =PROD-

UCT SPECIFICATIONS%ection ofthismanual). Iftiresare

overor underinflated, you will not propedy adjust your

mower.

CLUTCH SPRING_

FRONT UNK

RETAINER

RETAINER SPRINGS

(BOTH SIDES)

HOUSING GUIDE

LARGE RETAINER

SPRING

BRACKET

Fig. 19

SERVICE AND ADJUSTMENTS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

Raise mower to itshighest position.

• Atthe midpoint ofbeth sidesofmower, measure height

from bottomedge ofmower toground. Distance "A" on

both sides of mower shouldbe the same or within 114"

ofeach other.

• if adjustment is necessary, make adjustment on one

side ofmower only.

• To raise one side ofmower, tighten lift link adjustment

nut on that side.

• To lower one side ofmower, loosen lift linkadjustment

nut on that side.

NOTE: Three fulltums ofadjustment nutwillchange mower

height about 1/8=.

Recheck measurements after adjusting.

BOTTOM EDGE OF BOTTOM EDGE OF

MOWER TO GROUND MOWER TO GROUND

FIG. 20

UFT lINK ADJUSTMENT NUT" i

FIG. 21

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtainthebestcuttingresults,the mower housing should

be adjusted so that the front is approximately 1/8" to 112"

lower than the rear when the mower isinitshighest position.

Checkadjustmentonrightsideoftractor, Measure distance

"D" directly infront and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjustments, check that

bothfrontlinksare equalin length. Bothlinks shouldbe

approximately 10-3/8".

• If linksare not equal in length, adjust one link to same

length as other link.

• To lowerfrent ofmowerloosan nut=E-onbothfrontlinks

an equal number ofturns.

• Whan distance ,D- is1/8. to 1/2, loweratfrontthan rear,

tighten nuts "F' againsttrunnion on both front links.

• To raise front of mower, loosen nut=F"from trunnionon

bothfront links, Tighten nut =E" on both front links an

equal number ofturns.

• When distance=D-is 1/8. to 1/2. lowerat frontthan rear,

tighten nut _F' against trunnion on both front links.

• Recheck side-to-side adjustment.

FIG. 22

BOTHFRONT LINKS MUST BE EQUAL IN LENGTH

NUT

NUT "E"

FRONT LINKS

FIG. 23

Page is loading ...

Poulan PR185H42STA Owner's manual

Brand: Poulan

Model: PR185H42STA

Category: Lawnmowers

Type: Owner's manual

This manual is also suitable for

PR17H42STF

Download PDF

report

Poulan PR185H42STA Owner's manual

This manual is also suitable for

Poulan PR185H42STA Owner's manual

Related papers

Other documents