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I
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PO~A~
Colit
Eff.
w/Serial
Number
KG017364
OM-180
226A
Processes
MIG
(GMAW)
Welding
Flux
Cored
(FCAW)
Welding
Description
Wire
Feeder
PD
22P12
201405-001
Rev.
B
January
1997
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OWNERS
MANUAL
TABLE
OF
CONTENTS
SECTION
1
SAFETY
PRECAUTIONS
-
READ
BEFORE
USING
1
1-1.
Symbol
Usage
1
1-2.
Arc
Welding
Hazards
1
1-3.
Additional
Symbols
for
Installation,
Operation,
and
Maintenance
3
1-4.
Principal
Safety
Standards
3
1-5.
EMF
Information
4
SECTION
1
CONSIGNES
DE
SECURITE
LIRE
AVANT
UTILISATION
5
1-1.
Signification
des
symboles
5
1-2.
Dangers
relalifs
au
soudage
a
larc
5
1-3.
Dangers
supplementaires
en
relation
avec
installation,
le
fonctionnement
ella
maintenance
7
1-4.
Principales
normes
de
sOcuritØ
8
1-5.
Information
sur
les
champs
electromagnetiques
8
SECTION
2
DEFINITIONS
9
2-1.
Warning
Label
Definitions
9
2-2.
Manufacturers
Rating
Label
For
CE
Products
10
2-3.
Symbols
And
Definitions
10
SECTION
3INSTALLATION
10
3-1.
Specifications
10
3-2.
Equipment
Connection
Diagram
11
3-3.
Connecting
Welding
Gun
And
Optional
Voltage
Sensing
Lead
11
3-4.
Connecting
Shielding
Gas
And
14-Pin
Plug
12
3-5.
14-Pin
Plug
Information
12
3-6.
Setting
Optional
Wire
Speed
Meter
Range
Switch
12
3-7.
Connecting
Weld
Cable
And
Installing
And
Aligning
Drive
Rolls
13
3-8.
Installing
And
Threading
Welding
Wire
14
SECTION
4OPERATION
15
4-1.
Controls
15
SECTION
5MAINTENANCE
&
TROUBLESHOOTING
15
5-1.
Routine
Maintenance
15
5-2.
Overload
Protection
16
5-3.
Troubleshooting
16
SECTION
6
ELECTRICAL
DIAGRAM
17
SECTION
7PARTS
LIST
18
WARRANTY
Declaration
of
Conformity
for
European
Community
(CE)
Products
NOTE
~
This
in
formation
is
provided
for
units
with
CE
certification
(see
rating
label
on
unit).
Manufacturers
Name:
PowCon
Incorporated
Manufacturers
Address:
8123
Miralani
Drive
San
Diego,
CA
92126
USA
Declares
that
the
product:
P
D
22
P
1
2
conforms
to
the
following
Directives
and
Standards:
Directives
Low
Voltage
Directive:
73/23/EEC
Electromagnetic
Compatibility
(EMC)
Directive:
89/336/EEC
Machinery
Directives:
89/392/EEC, 91/368/EEC,
93/C
133/04,
93/68/EEC
Standards
Arc
Welding
Equipment
Part
I:
Welding
Power
Sources:
IEC
974-1
(April
1995
Draft
Revision)
Arc
Welding
Equipment:
Wirefeed
Systems:
IEC
974-4
(May
1995
Draft
Revision)
Degrees
of
Protection
Provided
By
Enclosures
(IP
Code):
IEC
529:1
989
Insulation
Coordination
For
Equipment
With
Low-Voltage
Systems:
Part
I:
Principles,
Requirements
and
Tests:
IEC
664-1:
1992
Electromagnetic
Compatibility,
(EMC):
EN
50199
European
Contact:
Mr.
Stewart
Brown,
European
Sales
Manager
PowCon
(Europe)
Springfield
House,
Water
Lane
Wilmslow,
Cheshire
8K9
5AL
United
Kingdom
Telephone:
44
(0)
1625525556
Fax:
44
(0)
1625537553
dec_con
1
1/96
SECTION
1
-
SAFETY
PRECAUTIONS
-
READ
BEFORE
USING
1-1
Symbo
Usage
A
The
symbols
shown
below
are
used
throughout
this
manual
to
call
attention
to
and
identify
possible
hazards.
When
you
see
the
symbol,
watch
out,
and
followthe
related
instructions
to
avoid
the
hazard.
The
safety
information
given
below
is
only
a
summary
of
the
more
complete
safety
information
found
in
the
Safety
Standards
listed
in
Section
1-4.
Read
and
follow
all
Safety
Standards.
A
Only
qualified
persons
should
install,
operate,
maintain,
and
repair
this
unit.
A
During
operation,
keep
everybody,
especially
children,
away.
ELECTRIC
SHOCK
can
kill
~
Touching
live
electrical
arts
can
cause
fatal
shocks
or
severe
burns.
~he
electrode
and
work
circuit
is
electrically
live
whenever
the
output
is
on.
The
input
power
circuit
and
machine
internal
circuits
are
also
live
when
power
is
on.
In
semiautomatic
or
automatic
wire
welding,
the
wire,
wire
reel,
drive
roll
housing,
and
all
metal
parts
touching
the
welding
wire
are
electrically
live.
Incorrectly
installed
or
improperly
grounded equipment
is
a
hazard.
Do
not
touch
live
electrical
parts.
Wear
dry,
hole-free
insulating
gloves
and
body
protection.
Insulate
yourself
from
work
and
ground
using
dry
insulating
mats
or
covers
big
enough
to
prevent
any
physical
contact
with
the
work
or
ground.
Do
not
use
AC
output
in
damp areas,
if
movement
is
confined,
or
if
there
is
a
danger
of
falling.
Use
AC
output
ONLY
if
required
for
the
welding
process.
If
AC
output
is
required,
use
remote
output
control
if
present
on
unit.
Disconnect
input
power
or
stop
engine
before
installing
or
servicing
this
equipment.
Lockout/tagout
input
power
according
to
OSHA
29
CFR
191
0.147
(see
Safety
Standards).
Properly
install
and
ground
this
equipment
according
to
its
Owners
Manual and
national,
state,
and
local
codes.
Always
verify
the
supply
ground
check
and
be
sure
that
input
power
cord
ground
wire
is
properly
connected
to
ground
terminal
in
disconnect
box
or
that
cord
plug
is
connected
to
a
properly
grounded
receptacle
outlet.
When
making
input
connections,
attach
proper
grounding
conductor
first
double-check
connections.
Frequently
inspect
input
power
cord
for
damage
or
bare
wiring
replace
cord
immediately
if
damaged
bare
wiring
can
kill.
Turn
off
all
equipment
when
not
in
use.
Do
not
use
worn,
damaged,
undersized,
or
poorly
spliced
cables.
Do
not
drape
cables
over
your
body.
som
_nd_5/97
If
earth
grounding
of
the
workpiece
is
required,
ground
it
directly
with
a
separate
cable
do
not
use
work
clamp
or
work
cable.
Do
not
touch
electrode
if
you
are
in
contact
with
the
work,
ground,
or
another
electrode
from
a
different
machine.
Use
only
well-maintained
equipment.
Repair
or
replace
damaged
parts
at
once.
Maintain
unit
according
to
manual.
Wear
a
safety
harness
if
working
above
floor
level.
Keep
all
panels
and
covers
securely
in
place.
Clamp
work
cable
with
good
metal-to-metal
contact
to
workpiece
or
worktable
as
near
the
weld
as
practical.
Insulate
work
clamp
when
not
connected
to
workpiece
to
prevent
contact
with
any
metal
object.
Do
not
connect
more
than
one
electrode
or
work
cable
to
any
single
weld
output
terminal.
SIGNIFICANT
DC
VOLTAGE
exists
after
removal
of
input
power
on
inverters.
Turn
Off
inverter,
disconnect
input
power,
and
discharge
input
capacitors
according
to
instructions
in
Maintenance
Section
before
touching
any
parts.
~JMES
AND
GASES
cafl
be
hathdo~
Keep
your
head
out
of
the
fumes.
Do
not
breathe
the
fumes.
If
inside,
ventilate
the
area
and/or
use
exhaust
at
the
arc
to
remove
welding
fumes
and
gases.
If
ventilation
is
poor,
use
an
approved
air-supplied
respirator.
Read
the
Material
Safety
Data
Sheets
(MSDS5)
and
the
manufacturers
instructions
for
metals,
consumables,
coatings,
cleaners,
and
degreasers.
Work
in
a
confined
space
only
if
it
is
well
ventilated,
or
while
wearing
an
air-supplied
respirator.
Always
have
a
trained
watch-
person
nearby.
Welding
fumes
and
gases
can
displace
air
and
lower
the
oxygen
level
causing
injury
or
death.
Be
sure
the
breathing
air
is
safe.
Do
not
weld
in
locations
near
degreasing,
cleaning,
or
spraying
operations.
The
heat
and
rays
of
the
arc
can
react
with
vapors
to
form
highly
toxic
and
irritating
gases.
Do
not
weld
on
coated
metals,
such
as
galvanized,
lead,
or
cadmium
plated
steel,
unless
the
coating
is
removed
from
the
weld
area,
the
area
is
well
ventilated,
and
if
necessary,
while
wearing
an
air-supplied
respirator.
The
coatings
and
any
metals
containing
these
elements
can
give
off
toxic
fumes
if
welded.
a
Means
Warning!
Watch
Out!
There
are
possible
hazards
with
this
procedure!
The
possible
hazards
are
shown
in
the
adjoining
symbols.
A
Marks
a
special
safety
message.
~
Means
Note~
not
safety
related.
1-2.
Arc
Welding
Hazards
This
group
of
symbols
means
Warning!
Watch
Out!
possible
ELECTRIC
SHOCK,
MOVING
PARTS,
and
HOT
PARTS
hazards.
Consult
symbols
and
related
instructions
below
for
necessary
actions
to
avoid
the
hazards.
Welding
produces
fumes
and
gases.
Breathing
these
fumes
and
gases
can
be
hazardous
to
your
health.
OM-180
226
Page
1
ARC
RAYS
can
bum
eyes
and
skin
Arc
rays
from
the
welding
process
produce
intense
visible
and
invisible
(ultraviolet
and
infrared)
rays
that
can
burn
eyes
and
skin.
Sparks
fly
off
from
the
weld.
Weara
welding
helmetfitted
with
a
proper
shade
offilterto
protect
your
face
and
eyes
when
welding
or
watching
(see
ANSI
Z49.1
and
Z87.1
listed
in
Safety
Standards).
Wear
approved
safety
glasses
with side
shields
under
your
helmet.
Use
protective
screens
or
barriers
to
protect
others
from
flash
and
glare;
warn
others
not
to
watch
the
arc.
Wear
protective clothing
made
from
durable,
flame-resistant
material
(leather
and
wool)
and
foot
protection.
WELDING
can
cause
fire
orexplosion.
Welding
on
closed
containers,
such
as
tanks,
drums,
or
pipes,
can
cause
them
to
blow
up.
Sparks
can
fly
oft
from
the
welding
arc.
The
flying
sparks,
hot
workpiece,
and
hot
equipment
can cause
fires
and
burns.
Accidental
contact
of
electrode
to
metal
objects
can
cause
sparks,
explosion,
overheating,
or
fire.
Check
and
be
sure
the
area
is
safe
before
doing
any
welding.
Protect
yourself
and
others
from
flying
sparks
and
hot
metal.
Do
not
weld
where
flying
sparks
can
strike
flammable
material.
Remove
all
flammables
within
35
ft
(10.7
m)
of
the
welding
arc.
If
this
is
not
possible,
tightly
cover
them
with
approved
covers.
Be
alert
that
welding
sparks
and
hot
materials
from
welding
can
easily
go
through
small
cracks
and
openings
to
adjacent
areas.
Watch
for
fire,
and
keep
a
fire
extinguisher
nearby.
Be
aware
that
welding
on
a
ceiling,
floor,
bulkhead,
or
partition
can
cause
fire
on
the
hidden
side.
Do
not
weld
on
closed
containers
such
as
tanks,
drums,
or
pipes,
unless
they
are
properly
prepared
according
to
AWS
F4.i
(see
Safety
Standards).
Connect
work
cable
to
the
work
as
close
to
the
welding
area
as
practical
to
prevent
welding
current
from
traveling
long,
possibly
unknown
paths
and
causing
electric
shock
and
fire
hazards.
Do
not
use
welder
to
thaw
frozen
pipes.
Remove
stick
electrode
from
holder
or
cut
off
welding
wire
at
contact
tip
when
not
in
use.
Wear
oil-free
protective
garments
such
as
leather
gloves,
heavy
shirt,
cuftless
trousers,
high
shoes,
and
a
cap.
Remove
any
combustibles,
such
as
a
butane
lighter
or
matches,
from
your
person
before
doing
any
welding.
FLYING
METAL
can
Inlure
eyes~
Welding,
chipping,
wire
brushing,
and
grinding
cause
sparks
and
flying
metal.
As
welds
cool,
they
can
throw
off
slag.
Wear
approved
safety
glasses
with
side
shields
even
under
your
welding
helmet.
BUILDUP.OF
GAS.caæ
in
JtirEorkiiL..I
Shut
oft
shielding
gas
supply
when
not
in
use.
Always
ventilate
confined
spaces
or
use
approved
air-supplied
respirator.
HOT
PARTS
can
cause
severe
burns
Do
not
touch
hot
parts
bare
handed.
Allow
cooling
period
before
working
on
gun
or
torch.
MAGNETIC
FIELDS
can
affect
pacemakers
Pacemaker
wearers
keep
away.
Wearers
should
consult
their
doctor before
going
near
arc
welding,
gouging,
or
spot
welding
operations.
NOISE
can
damage
hearing
Noise
from
some
processes
or
equipment
can
damage
hearing.
Wear
approved
ear
protection
if
noise
level
is
high.
CYLINDERS
can
explode
If
damaged
Shielding
gas
cylinders
contain
gas
under
high
pressure.
If
damaged,
a
cylinder
can
explode.
Since
gas
cylinders
are
normally
part
of
the
welding
process,
be
sure
to
treat
them
carefully.
Protect
compressed
gas
cylinders
from
excessive
heat,
mechanical
shocks,
slag,
open
flames,
sparks,
and
arcs.
Install
cylinders
in
an
upright
position
by
securing
to
a
stationary
support
or
cylinder
rack
to
prevent
falling
or
tipping.
Keep
cylinders
away
from
any
welding
or
other
electrical
circuits.
Never
drape
a
welding
torch
over
a
gas
cylinder.
Never
allow
a
welding
electrode
to
touch
any
cylinder.
Never
weld
on
a
pressurized
cylinder
explosion
will
result.
Use
only
correct
shielding
gas
cylinders,
regulators,
hoses,
and
fittings
designed
for
the
specific
application;
maintain
them
and
associated
parts
in
good
condition.
Turn
face
away
from
valve
outlet
when
opening
cylinder
valve.
Keep
protective
cap
in
place
over
valve
except
when
cylinder
is
in
use
or
connected
for
use.
Read
and
follow
instructions
on
compressed
gas
cylinders,
associated
equipment,
and
CGA
publication
P-i
listed
in
Safety
Standards.
OM-180
226
Page
2
FIRE
OR
EXPLOSION
hazard
Do
not
install
or
place
unit
on,
over,
or
near
combustible
surfaces.
Do
not
install
unit
near
flammables.
Do
not
overload
building
wiring
be
sure
power
supply
system
is
properly
sized,
rated,
and
protected
to
handle
this
unit.
FALLING
UNIT
can
cause
injury
Use
lifting
eye
to
lift
unit
only,
NOT
running
gear,
gas
cylinders,
or
any
other
accessories.
Use
equipment
of
adequate
capacity
to
lift
and
support
unit.
If
using
lift
forks
to
move
unit,
be
sure
forks
are
long
enough
to
extend
beyond
opposite
side
of
unit.
OVERUSE
can
cause
OVERHEATING
Allow
cooling
period;
follow
rated
duty
cycle.
Reduce
current
or
reduce
duty
cycle
before
starting
to
weld
again.
Do
not
block
or
filter
airflow
to
unit.
STATIC
(ESD)
candamagePC
boardL
Put
on
grounded
wrist
strap
BEFORE
handling
boards
or
parts.
Use
proper
static-proof
bags
and
boxes
to
store,
move,
or
ship
PC
boards.
MOVING
PARTS
can
cause
Injury~
Keep
away
from
moving
parts.
Keep
away
from
pinch
points
such
as
drive
rolls.
WELDING
WIRE
can
cause
injury
Do
not
press
gun
trigger
until
instructed
to
do
so.
Do
not
point
gun
toward
any
part
of
the
body,
other
people,
or
any
metal
when
threading
welding
wire.
~
:~
Principal
Safety
standards
Safety
in
Welding
and
Cutting,
ANSI
Standard
Z49.
1,
from
American
Welding
Society,
550
N.W.
LeJeune
Rd,
Miami
FL
33126
Safety
and
Health
Standards,
OSHA
29
CFR
1910,
from
Superinten
dent
of
Documents,
U.S.
Government
Printing
Office,
Washington,
D.C.
20402.
Recommended
Safe
Practices
for
the
Preparation
for
Welding
and
Cutting
of
Containers
That
Have
Held
Hazardous
Substances,
American
Welding
Society
Standard
AWS
F4.1,
from
American
Welding
Society,
550
N.W.
LeJeune
Rd,
Miami,
FL
33126
National
Electrical
Code,
NFPA
Standard
70,
from
National
Fire
Protection
Association,
Batterymarch
Park,
Quincy,
MA
02269.
MOVING
PARTS
can
causeinjUry~
Keep
away
from
moving
parts
such
as
fans.
Keep
all
doors,
panels,
covers,
and
guards
closed
and
securely
in
place.
H
F
RADIATION
can
cause
Interference
High-frequency
(H.F.)
can
interfere
with radio
navigation,
safety
services,
computers,
and
communications
equipment.
Have
only
qualified
persons
familiar
with
electronic
equipment
perform
this
installation.
The
user
is
responsible
for
having
a
qualified
electrician
promptly
correct
any
interference
problem
resulting
from
the
installation.
If
notified
by
the
FCC
about
interference,
stop
using
the
equipment
at
once.
Have
the
installation
regularly
checked
and
maintained.
Keep
high-frequency
source
doors
and
panels
tightly
shut,
keep
spark
gaps
at
correct
setting,
and
use
grounding
and
shielding
to
minimize
the
possibility
of
interference.
ARC
WELDING
ch:cause
InterferencØj
Electromagnetic
energy
can
interfere
with
sensitive electronic
equipment
such
as
computers
and
computer-driven
equipment
such
as
robots.
Be
sure
all
equipment
in
the
welding
area
is
electromagnetically
compatible.
To
reduce
possible
interference,
keep
weld
cables
as
short
as
possible,
close
together,
and
down
low,
such
as
on
the
floor.
Locate
welding
operation
100
meters
from
any
sensitive
elec
tronic
equipment.
Be
sure
this
welding
machine
is
installed
and
grounded
according
to
this
manual.
If
interference
still
occurs,
the
user
must
take
extra
measures
such
as
moving
the
welding
machine,
using
shielded
cables,
using
line
filters,
or
shielding
the
work
area.
Safe
Handling
of
Compressed
Gases
in
Cylinders,
CGA
Pamphlet
P-i,
from
Compressed
Gas
Association,
1235
Jefferson
Davis
Highway,
Suite
501,
Arlington,
VA
22202.
Code
for
Safety
in
Welding
and
Cutting,
CSA
Standard
Wi
17.2,
from
Canadian
Standards
Association,
Standards
Sales,
178
Rexdale
Boulevard,
Rexdale,
Ontario,
Canada
M9W
1R3.
Safe
Practices
For
Occupation
And
Educational
Eye
And
Face
Protection,
ANSI
Standard
Z87.1,from
American
National
Standards
Institute,
1430
Broadway,
New
York,
NY
10018.
Cutting
And
Welding
Processes,
NFPA
Standard
51
B,
from
National
Fire
Protection
Association,
Batterymarch
Park,
Quincy,
MA
02269.
1-3
Additional
Symbols
For
Installation,
Operation,
And
Maintenance
OM-180
226
Page
3
1-5k
EMF
Information
Considerations
About
Welding
And
The
Effects
Of
Low
Frequency
1.
Keep
cables
close
together
by
twisting
or
taping
them.
Electric
And
Magnetic
Fields
Welding
current,
as
it
flows
through welding
cables,
will
cause
electro-
2.
Arrange
cables
to
one
side
and
away
from
the
operator.
magnetic
fields.
There has
been
and
still
is
some
concem
about
such
fields.
However,
after
examining
more
than
500
studies
spanning
17
3.
Do
not
coil
or
drape
cables
around
your
body.
years
of
research,
a
special
blue
ribbon
committee
of
the
National
Research
Council
concluded
that:
The
body
of
evidence,
in
the
4.
Keep
welding
power
source
and
cables
as
far
away
from
opera-
committees
judgment,
has
not
demonstrated
that
exposure
to
power-
tor
as
practical.
frequency
electric
and
magnetic
fields
is
a
human-health
hazard.
However,
studies
are
still
going
forth
and
evidence
continues
to
be
5.
Connect
work
clamp
to
workpiece
as
close
to
the
weld
as
examined.
Until
the
final
conclusions
of
the
research
are
reached,
you
possible.
may
wish
to
minimize
your
exposure
to
electromagnetic
fields
when
welding
or
cutting.
About
Pacemakers:
To
reduce
magnetic
fields
in
the
workplace,
use
the
following
Pacemakerwearersconsultyourdoctorfirst.
If
cleared
byyourdoctor,
procedures:
then
following
the
above
procedures
is
recommended.
OM-180
226
Page
4
SECTION
1
-
CONSIGNES
DE
SECURITE
-
LIRE
AVANT
UTI
LISATION
som
_nd_fre
5/97
1-1
*
Signification
dee
symboles.
a
Signifie
Mise
en
garde!
Soyez
vigilant!
Cette
procedure
prØsente
des
risques
de
danger!
Ceux-ci
sont
identifies
par
des
symboles
adjacents
aux
directives.
A
Identifie
un
message
de
sØcuritØ
particulier.
~
Signifie
NOTA
nestpas
relafif
Ia
sØcuritØ.
1-2
Dangers
relatits
au
soudage
a
Iarc
A
Lea
symboles
prØsentØs
ci-aprŁs
sont
utilisØs
tout
au
long
du
present
manuel
pour
attirer
votre
attention
at
identifier
los
risques
de
danger.
Lorsque
vous
voyez
un
symbole,
soyez
vigilant
et
suivez
lea
directives
mentionnØes
at
in
dØviter
tout
danger.
Les
consignes
do
sØcuritØ
presentØes
ci-apres
ne
font
que
rØsumer
linlormation
contenue
dans
lea
normes
de
sØcuritØ
ØnumØrØes
a
Ia
section
1-4.
Veuillez
lire
et
respecter
toutes
ces
normes
de
sØcuritØ.
A
Linstallation,
lutilisation,
lentretien
et
lea
reparations
ne
doi
vent
Œtre
confiØs
quŁ
des
personnes
qualifiees.
A
Au
cours
de
lutllisation,
tenir
toute
personne
a
lØcart
et
plus
par
ticuliŁrement
los
enfants.
UN
CHOC
ELEcTRI~
UE
peuttuØr~.
Un
simple
contact
avec
des
piŁces
Łlectriques
peut
provoquer
une
Oloctrocution
ou
des
blessures
graves.
LØlectrode
et
10
circuit
de
soudage
sont
sous
tension
des
quo
lappareil
est
sur
ON.
Le
circuit
dentrØe
et
los
circuits
internes
de
lappareil
sont
egalement
sous
tension
ace
moment-l.
En
soudage
semi-automatique
ou
automatique,
le
fil,
Ia
dØvidoir,
le
logement
des
galets
dentraInement
et
les
piŁces
metalliques
en
contact
avec
le
I
il
de
soudage
sont
sous
tension.
Des
matØriels
mal
installØs
ou
mal
mis
a
Ia
terre
presentent
un
danger.
Ne
jamais
toucher
los
piŁces
olectriques
sous
tension.
Porter
des
gants
et
des
vtements
de
protection
secs
ne
comportant
pas
do
trous.
Sisoler
de
Ia
piŁce
et
de
Ia
terre
au
moyen
do
tapis
ou
dautres
moyens
isolants
suffisamment
grands
pour
empOcher
le
contact
phy
sique
Łventuel
avec
Ia
piŁce
ou
Ia
terre.
Ne
passe
servir
de
source
electnque
courant
lectrique
dans
les
zones
humides,
dans
les
endroils
confines
ou
l
o
on
risque
de
tomber.
Se
servir
dune
source
electrique
courant
electiique
UNIQUEMENT
si
le
procedØ
de
soudage
le
demande.
Si
lutilisation
dune
source
electrique
courant
electrique
savŁre
nØces
saire,
se
servir
de
Ia
fonction
de
tØlØcommande
si
lappareil
en
est
ØquipØ.
Couperla!imentation
ou
arrOter
le
moteur
avant
de
procOdera
linsta!
lation,
a
Ia
reparation
ou
a
lentretien
de
lappareil.
DŁverrouiller
lalimentation
selon
Ia
norme
OSHA
29
CFR
1910.147
(voir
normes
do
sØcuritO).
Installeret
mettre
ala
terre
correctement
cet
appareil
conformOment
a
son
manuel
dutilisation
et
aux
codes
nationaux,
provinciaux
et
municipaux.
Toujours
verifier
Ia
terre
du
cordon
dalimentation
Vent
ier
ot
sassu
rer
que
le
Iii
do
terre
du
cordon
dalimentation
est
bien
raccordØ
a
Ia
borne
de
terre
du
sectionneurou
quo
Ia
fiche
du
cordon
est
raccordØe
a
une
prise
correctomont
miso
a
Ia
terre.
En
effectuant
es
raccordements
dentrØe
fixer
dabord
10
conducteur
de
mise
a
Ia
terre
appropne
et
contre-vØrifier
los
connexions.
Verifier
frequemment
le
cordon
dalimontation
pour
voir
sil
nest
pas
endommagO
ou
dØnudŁ
remplacer
le
cordon
immØdiatement
sil
est
endommagŁ
un
cable
dØnudŁ
pout
provoquer
une
electrocution.
Mettre
lappareil
hors
tension
quand
on ne
lutilise
pas.
o
Ne
pas
utiliser
des
cables
uses,
endommagØs,
do
grosseur
insuffi
sante
ou
mal
epissØs.
Ne
pas
enrouler
los
cables
autour
du
corps.
Si
Ia
piŁce
soudØe
doit
ºtre
mise
ala
terre,
le
faire
directement
avec
un
cable
distinct
no
pas
utiliser
le
connecteur
do
piŁce
ou
le
cable
do
retour.
Ce
groupe
do
symboles
signifie
Mise
en
garde
!
Soyez
vigilant
lily
a
des
risques
de
danger
relies
aux
CHOCS
ELECTRIQUES,
aux
PIECES
EN
MOUVEMENT
otaux
PIECES
CHAUDES.
Reportez-vous
aux
symboles
ot
aux
directives
ci-dessous
at
in
de
connaitre
les
mesures
a
prendre
pour
Øviter
tout
danger.
Ne
pas
toucher
lŁlectrode
quand
on
est
en
contact
avec
Ia
piŁce,
Ia
terre
ou
une
electrode
provonant
dune
autre
machine.
Nutiliser
quun
materiel
en
bon
Øtat.
RŁparer
ou
remplacer
sur-lo
champ
los
piŁces
endommagees.
Entretonir
Vappareil
conformemont
a
ce
manuel.
Porter
un
hamais
do
sØcuritØ
quand
on
travaille
on
hauteur.
Maintenir
solidoment
en
place
tous
les
panneaux
at
capots.
Fixer
10
cable
de
retour
de
facon
a
obtenir
un
bon
contact
mØtal-mØtal
avec
Ia
piŁce
a
souderou
Ia
table
do
travail,
le
plus
prŁs
possible
do
Ia
soudure.
Isoler
Ia
pince
do
masse
quand
pas
mis
a
Ia
piŁce
pour
Øviter
le
contact
avec
tout
objet
metallique.
Ily
a
DU
COURANT
CONTINU
IMPORTANT
dans
les
convertisseurs
aprŁs
Ia
suppression
de
Ialimenta
tion
Øiectrique.
ArrOter
los
convertisseurs,
dØbrancher
le
courant
Ølectrique,
et
dŁ
charger
los
condensateurs
dalimentation
Solon
los
instructions
indiquees
dans
Ia
partie
entretien
avant
do
toucher
los
piŁces.
~
LES
~
.
GAZ
peuvent.!
Œtre
dangereux
Le
soudago
gØnere
des
fumŁes
et
dos
gaz.
Leur
=5
v
U
inhalation
peut
Otro
dangereux
pour
votro
sante.
_____________
Eloigner
votre
tŒte
des
fumØes.
Ne
pas
respirer
los
fumOes.
A
lintOneur,
ventiler
Ia
zone
etlou
utiliser
un
Łchappement
au
ni
veau
do
larc
pour
lØvacuation
des
fumŁes
et
des
gaz
do
soudago.
Si
Ia
ventilation
ost
insuffisanto,
utiliser
un
rospirateur
a
alimonta
tion
dam
homologue.
Lire
los
specifications
do
sØcuritØ
des
matØrlaux
(MSDSs)
ot
los
ins
tructions
du
fabricant
concernant
los
mŁtaux,
los
consommablos,
los
revOtements,
los
nottoyants
ot
los
dØgraissours.
Travaillor
dans
un
ospaco
fermØ
seulement
sil
est
bien
vontilØ
ou
on
portant
un
respirateur
~
alimentation
dair.
Demander
toujours
a
un
surveillant
dOment
formØ
do
so
tenir
a
proximitØ.
Des
fumŁes
ot
des
gaz
do
soudage
pouvent
dØplacer
lair
et
abaisser
le
niveau
doxygŁne
provoquant
des
blossuros
ou
dos
accidents
mortols.
Sassurer
quo
lair
do
respiration
no
prØsonto
aucun
danger.
No
pas
souder
dans
des
endroits
situØs
a
proximitØ
dopØrations
do
degraissago,
do
nettoyage
ou
do
pulvØrisation.
La
chalour
et
les
rayons
do
arc
peuvent
rØagir
en
presence
do
vapeurs
ot
former
des
gaz
hautemont
toxiquos
et
irritants.
Ne
pas
souder
des
mØtaux
munis
dun
revŒtoment,
tels
que
lacier
galvanise,
plaque
on
p10mb
ou
au
cadmium
a
moms
quo
to
rovOto
mont
nait
ØtØ
enlevØ
dans
Ia
zone
do
soudure,
quo
lendroit
soit
bien
ventilØ,
et
si
nØcessaire,
en
portant
un
respiratour
a
alimenta
tion
dam.
Los
rovOtements
ot
tous
los
mOtaux
renfermant
cos
ØlØ
mortts
peuvent
degager
des
fumØos
toxiques
en
cas
do
soudage.
OM-180
226
Page
5
LES
RAVONS
DE
L~ARC
peuvent
pro.
..voquer
des
.brlures
dans.
lee
yeux
:et
surIapeau~
Le
rayonnement
do
arc
du
procØde
do
soudage
genere
des
rayons
visibles
et
invisibles
intenses
(ultraviolets
et
infrarouges)
susceptibles
do
provoquer
des
brOlures
dans
les
yeux
et
sur
Ia
peau.
Des
Øtincelles
sont
projetØes
pendant
le
soudage.
Porter
un
casque
de
soudage
muni
dun
Øcran
de
filtre
approprie
pour
protegervotre
visage
et
vos
yeux
pendant
10
soudage
ou
pour
regar
der
(voir
ANSI
Z49.1
et
Z87.
1
ØnumØrO
dans
los
normes
de
sØcuritØ).
Porter
des
protections
approuves
pour
los
oreilles
silo
niveau
sondre
est
trop
levØ.
Utilisor
des
Øcrans
ou
des
barriŁres
pour
proteger
dos
tiers
do
lØclair
et
de
lØblouissement;
demander
aux
autres
personnes
do
no
pas
re
garder
larc.
Porter
des
vOtements
do
protection
constituØ
dans
une
matiŁro
dura
ble,
resistant
au
fou
(cuir
ou
lame)
ot
une
protection
des
pieds.
1
LE
SOUDAGE
peut
provoquerun
incendlØ
u
un
ŁxpIos~on~
Le
soudago
offectuØ
sur
des
contoneurs
fermØs
tels
quo
des
reservoirs,
tambours
ou
des
conduitos
peut
provoquer
leur
Øclatement.
Des
Otincellos
peuvent
Œtre
projetØes
do
Iarc
do
soudure.
La
projection
dOtincel
les,
des
piŁces
chaudes
et
des
equipements
chauds
pout
provoquor
des
incendies
et
des
brUlures.
Lo
contact
accidentel
do
lØlectrode
avec
des
objets
metalliques
peut
provoquor
des
Øtincellos,
une
explosion,
un
surchauffoment
ou
un
incondio.
Avant
do
commencor
to
soudage,
verifier
ot
sassurer
quo
londroit
ne
presento
pas
do
danger.
Se
proteger
et
dautres
personnos
do
Ia
projection
dØtincelles
et
de
metal
chaud.
No
pas
souder
dans
un
ondroit
l
o
dos
Øtincollos
peuvent
tombor
sur
des
substances
inflammablos.
DØplacertoutes
les
substances
inflammables
a
uno
distance
do
10,7
m
do
larc
de
soudago.
En
cas
dimpossibilite
los
recouvrirsoigneuso
mont
avoc
dos
protections
homologuos.
Des
Øtincollos
et
dos
matØriaux
chauds
du
soudage
peuvent
facile-
mont
passer
dans
dautres
zones
en
traversant
do
petitos
fissures
et
des
ouverturos.
Survoillertout
dØclonchementdincondio
ottonir
un
extincteur
proxi
mite.
Lo
soudage
effectuØ
sur
un
plafond,
plancher,
parol
ou
separation
pout
dØclonchor
un
incondie
do
lautre
cOtØ.
Ne
pas
effectuor
le
soudago
sur
des
contoneurs
fermØs
tots
quo
dos
reservoirs,
tambours,
ou
conduites,
a
moms
quils
naient
etØ
prepa
rØs
correctomont
conformØmont
a
AWS
F4.1
(voir
los
normos
do
sØcuritØ).
Brancher
to
cable
sur
Ia
piŁce
10
plus
prŁs
possible
do
Ia
zone
do
sou
dage
pour
Øviter
10
transport
du
courant
sur
une
longuo
distance
par
dos
chemins
inconnus
Øventuels
en
provoquant
des
risques
dØlec
trocution
et
dincondie.
Ne
pas
utilisor
le
poste
de
soudage
pour
degeler
dos
conduites
ge
lees.
En
cas
do
non
utilisation,
enlever
Ia
baguotto
dØlectrode
du
porte
Ølectrodo
ou
couper
10
fil
a
Ia
pointo
do
contact.
Porter
des
vOtemonts
de
protection
dØpourvus
dhuile
tels
quo
des
gants
en
cuir,
une
chemise
en
matØriau
lourd,
dos
pantalons
sans
re
vers,
des
chaussuros
hautes
et
un
couvro
chef.
Avant
do
souder,
retirer
touto
substance
combustible
do
vos
poches
tolles
quun
allumeur
au
butane
ou
dos
allumettes.
DES
PARTICULESV.OLANTES
_____
peuvent
blesser
!esyeux...
..
Le
soudage,
lŁcaillement,
10
passago
de
Ia
piŁce
a
Ia
brosso
on
fil
de
for,
ot
le
moulago
generent
des
Øtincollos
etdes
particules
metalliquos
volan
tes.
Pendant
Ia
periodo
do
ref
roidissemont
dos
soudures,
elles
risquont
do
projoter
du
laitior.
Porter
des
lunettes
de
sØcuritØ
avec
Øcrans
latØraux
ou un
Øcran
facial.
row
i
mort
L~
Former
lalimentation
du
gaz
prolectour
on
cas
do
non
utilisation.
Veillertoujours
a
bien
aØrerles
espaces
confines
ou
se
servirdun
respi
ratour
dadduction
dair
homologue.
DESPIECES..CHAUDES
.:.vquerdes
brU!ures
graves.
~
No
pas
toucher
dos
parties
chaudes
a
mains
nuos
PrØvoir
uno
periode
do
refroidissement
avant
dutilisor
le
pistolet
ou
Ia
torche.
I
LES
CHAMPS
MAGNETIQUES
peuvent
aft
cter
les
sUm
~!ateu
rs
Porteursdestimulateurcardiaquo,
rostezdistance.
Los
porteurs
dun
stimulateur
cardlaque
doivent
dabord
consultor
leur
mØdecin
avant
do
sapprocher
des
operations
do
soudage
a
arc,
de
gougeage
ou
de
soudage
par
points.
LE
BRUtT:peLititfØtŁiIOui~e.
.~
Le
bruit
des
processus
of
des
equipements
peut
affecter
louIe.
Porter
des
protections
approuvØs
pour
los
oreilles
Si
10
nivoau
sondro
ost
trop
ØlevØ.
SI
des
BOUTEILLES:sntØndom
gees,eIlesppi~m1texp!oser~.~
Des
boutoillos
do
gaz
protecteur
contionnont
du
gaz
sous
haute
pression.
Si
une
bouteillo
ost
ondomma
gee,
0110
pout
exploser.
Du
fait
quo
los
bouteilles
do
gaz
font
normalemont
partio
du
procØde
do
soudage,
los
manipulor
avoc
precaution.
Protegor
los
bouteilles
do
gaz
compnme
dune
chaleur
excessive,
des
chocs
mecaniques,
du
laitior,
dos
flammes
ouvortes,
dos
Øtin
cellos
ot
dos
arcs.
Placer
los
bouteillos
dobout
on
los
fixant
dans
un
support
station
naire
ou
dans
un
porto-boutoilles
pour
los
ompŒchor
do tombor
ou
do
so
ronvorsor.
Tenir
los
boutoilles
eloignees
des
circuits
do
soudage
ou
autres
cir
cuits
eloctriquos.
No
jamais
placer
uno
torche
do
soudage
sur
une
bouteillo
a
gaz.
Une
electrode
do
soudage
no
dolt
jamais
ontrer
en
contact
avec
uno
bouteillo.
No
jamais
soudor
uno
bouteille
pressurisØo
risquo
doxplosion.
Utiliser
seulement
des
boutoillos
do
gaz
protecteur,
regulateurs,
tuyaux
ot
raccords
convonables
pour
cotto
application
specifiquo;
los
maintenir
ainsi
quo
los
elements
associØs
en
bon
Øtat.
No
pas
tonir
Ia
tŒte
on
face
do
Ia
sortie
en
ouvrant
Ia
soupapo
do
Ia
boutoille.
Maintonir
10
chapeau
do
protoction
sur
Ia
soupapo,
sauf
on
cas
dutilmsation
ou
do
branchoment
do
Ia
bouteillo.
Lire
ot
suivre
los
instructions
concomant
los
boutoillos
do
gaz
com
p
rime,
los
equipemonts
associØs
ot
los
publications
P-i
CGA
Ønu
mØrØes
dans
los
normos
do
sØcuritØ.
::.
:::::.
j::~
::
OM-180
226
Page
6
/
