Cushman Titan HD/LD Electric User manual

Brand: Cushman

Model: Titan HD/LD Electric

Category: Utility Vehicle

Type: User manual

Owner’s Guide

Titan LD & HD Electric

635592

ISSUED NOVEMBER 2013

WELCOME

Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this

Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle.

Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several

vehicles; therefore, some illustrations may not represent your vehicle. Physical differences in controls will be illus-

trated.

Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact

your service representative on servicing the vehicle in accordance with the Periodic Service Schedule.

Repair or replacement parts are available through your E-Z-GO retailer or Genuine E-Z-GO Service Parts Depart-

ment.

The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:

Vehicle Model____________________________________________________________________________

VIN, PIN or Serial Number__________________________________________________________________

Page i

FOREWORD

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

OWNER’S GUIDE

ELECTRIC POWERED UTILITY VEHICLES

TITAN 36V LD

TITAN 36V HD

TITAN 48V HD

STARTING MODEL YEAR 2014

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed

beyond the factory specifications. Such modifications can cause serious personal injury or death. E-Z-GO Division of Textron Inc. prohib-

its and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.

E-Z-GO Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this manual, without

obligation to include these changes on units sold previously.

The information contained in this manual may be revised periodically by E-Z-GO, and therefore is subject to change without notice.

E-Z-GO DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CON-

SEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual.

These are the original instructions as defined by 2006/42/EC.

E-Z-GO Division of Textron Inc.

1451 Marvin Griffin Road.

Augusta, Georgia, USA 30906-3852

North America:

Technical Assistance & Warranty PHONE: 1-800-774-3946 FAX: 1-800-448-8124

Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: 1-800-752-6175

International:

PHONE: 001-706-798-4311 FAX: 001-706-771-4609

FOREWORD

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Page ii

This vehicle has been designed and manufactured in the United States of America (USA).

The Standards and Specifications listed in the following text originate in the USA unless

otherwise indicated.

The use of non-Original Equipment Manufacturer (OEM) approved parts may void the

warranty.

Failure to properly maintain batteries may void the warranty. Refer to the battery manual for

instructions on the proper maintenance and care of the batteries.

BATTERY PROLONGED STORAGE

All batteries will self-discharge over time. The rate of self-discharge varies depending on the

ambient temperature, the age and condition of the batteries.

A fully charged battery will not freeze in winter temperatures unless the temperature falls

below -75°F (- 60°C).

For winter storage, the batteries must be clean, fully charged and disconnected from any

source of electrical drain.

The battery charger may be left connected to the vehicle to maintain a full charge on the bat-

teries, provided the charger is plugged into an active electrical source. If power to the elec-

trical source is disconnected or interrupted the battery charger will continue to check the

charge on the battery pack, this will draw power from the battery pack and eventually drain

the batteries if power is not restored in a timely manner.

As with all electric vehicles, the batteries must be checked and recharged as required or at a

minimum of 30 day intervals.

Remember to check and maintain the proper fluid level in all battery cells during the storage

period; proper fluid level is required for maximum battery performance.

BATTERY DISPOSAL

Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer

or lead smelter for recycling. For neutralized spills, place residue in acid-resistant contain-

ers with absorbent material, sand or earth and dispose of in accordance with local, state and

federal regulations for acid and lead compounds. Contact local and/or state environmental

officials regarding disposal information.

TABLE OF CONTENTS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

SAFETY

GENERAL ......................................................................................................................... 1

NOTICES, CAUTIONS, WARNINGS, AND DANGERS.................................................... 1

GENERAL OPERATION ................................................................................................... 3

MAINTENANCE ................................................................................................................ 4

VENTILATION................................................................................................................... 5

LABELS AND PICTOGRAMS ........................................................................................... 6

GENERAL SPECIFICATIONS

SPECIFICATIONS SHEET................................................................................................ 9

VEHICLE DIMENSIONS ................................................................................................. 12

TURNING DIAMETER AND INCLINE INFORMATION................................................... 13

INTRODUCTION

FEATURES ..................................................................................................................... 15

General Information ............................................................................................15

OPERATING PROCEDURES

BEFORE INITIAL USE .................................................................................................... 19

ON-BOARD CHARGER.................................................................................................. 19

OPERATING THE VEHICLE........................................................................................... 20

Additional Warnings and Cautions (applicable to PDS vehicles) ........................21

Performance .......................................................................................................21

Speed Control .....................................................................................................21

Pedal-Up Braking ...............................................................................................22

Walk-Away Feature ............................................................................................22

Anti-Roll Back Feature ........................................................................................22

Anti-Stall Feature ................................................................................................22

High Pedal Disable Feature ................................................................................23

Diagnostic Mode Feature ...................................................................................23

STARTING AND DRIVING.............................................................................................. 23

Starting Vehicle On A Hill ...................................................................................24

Coasting .............................................................................................................24

LABELS AND PICTOGRAMS ......................................................................................... 24

TOWING A TRAILER...................................................................................................... 25

CAB AND WINDSHIELD (IF EQUIPPED)....................................................................... 25

MAINTENANCE

VEHICLE CLEANING AND CARE .................................................................................. 27

SERIAL NUMBER LOCATION........................................................................................ 27

Serial and Manufacturing Number Label ............................................................28

Serial Number Bar Code Label ...........................................................................28

TABLE OF CONTENTS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

REPAIR........................................................................................................................... 28

Lifting The Vehicle .............................................................................................. 28

WHEELS AND TIRES..................................................................................................... 29

Tire Repair ..........................................................................................................29

Wheel Installation ...............................................................................................30

LIGHT REPLACEMENT.................................................................................................. 30

Headlight ............................................................................................................ 30

Tail/Brake Light .................................................................................................. 30

FUSE REPLACEMENT................................................................................................... 31

TRANSPORTING VEHICLE ........................................................................................... 31

SERVICE AND MAINTENANCE.................................................................................... 32

ROUTINE MAINTENANCE............................................................................................. 33

Tire Inspection ....................................................................................................33

BRAKES.......................................................................................................................... 33

Periodic Brake Test For Hydraulic Brakes .........................................................33

SYSTEM TEST ............................................................................................................... 34

REAR AXLE.................................................................................................................... 34

Checking The Lubricant Level ............................................................................34

LUBRICATION................................................................................................................ 34

CAPACITIES AND REPLACEMENT PARTS ................................................................. 35

HARDWARE ................................................................................................................... 35

BATTERY CHARGING AND MAINTENANCE................................................................ 36

Safety .................................................................................................................36

Battery Disposal .................................................................................................36

Battery ................................................................................................................36

Swing Out Battery Tray ...................................................................................... 37

Battery Maintenance ..........................................................................................37

At Each Charging Cycle .....................................................................................37

Electrolyte Level and Water ...............................................................................37

Battery Cleaning ................................................................................................. 40

Battery Replacement ..........................................................................................41

Prolonged Storage .............................................................................................42

Battery Charging ................................................................................................42

AC Voltage .........................................................................................................43

Troubleshooting ..................................................................................................43

HYDROMETER............................................................................................................... 43

Using A Hydrometer ...........................................................................................44

PERIODIC SERVICE SCHEDULE

PERIODIC SERVICE SCHEDULE.................................................................................. 47

iii

Notes:

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

TABLE OF CONTENTS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Notes:

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

SAFETY

GENERAL

For any questions on material contained in this manual, contact an authorized representative for clarification.

Read all labels located on the vehicle. Always replace any damaged or missing labels.

On steep hills it is possible for vehicles to coast at greater speeds. To prevent loss of vehicle control and possible seri-

ous injury, speeds should be limited to no more than the maximum speed on level ground. See GENERAL SPECIFICA-

TIONS. Limit speed by applying the service brake.

Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above

specified speed. Damage caused by excessive speed may cause a loss of vehicle control, is costly, is considered

abuse and will not be covered under warranty.

NOTICES, CAUTIONS, WARNINGS, AND DANGERS

Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these NOTICES,

CAUTIONS, WARNINGS, and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for

conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe.

Address practices not related to personal injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

NOTICE

DANGER

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the

manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the

product. To reduce the chance of personal injury or property damage, the following must be carefully observed:

Certain replacement parts can be used independently and/or in combination with other accessories to mod-

ify an E-Z-GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20 mph. When an E-Z-

GO-manufactured vehicle is modified in any way by the Distributor, Dealer or customer to operate at or in

excess of 20mph, UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to

the strictures and requirements of Federal Motor Vehicle Safety Standard 571.500. In these instances, pur-

suant to Federal law the Distributor or Dealer MUST equip the product with headlights, rear lights, turn sig-

nals, seat belts, top, horn and all other modifications for LSV’s mandated in FMVSS 571.500, and affix a

Vehicle Identification Number to the product in accordance with the requirements of FMVSS 571.565. Pursu-

ant to FMVSS 571.500, and in accordance with the State laws applicable in the places of sale and use of the

product, the Distributor, Dealer or customer modifying the vehicle also will be the Final Vehicle Manufac-

turer for the LSV, and required to title or register the vehicle as mandated by State law.

E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.

The Company recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY

BY PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIRE-

MENTS. This restriction is important to the SAFE USE AND OPERATION of the product.

All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new

and used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.

Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or

through the Internet at the web site for the U.S. Department of Transportation - at Dockets and Regulation, then to Title

49 of the Code of Federal Regulations (Transportation).

All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible

to anticipate and warn against every possible combination of circumstances that may occur. No warning can replace

good common sense and prudent driving practices.

Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings

and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual

paying particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.

If you have any questions regarding this vehicle, contact your E-Z-GO/CUSHMAN dealer or write to the address on the

back cover of this publication, Attention: Customer Care Department.

E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold.

The information contained in this manual is subject to change without notice.

E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSE-

QUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.

This vehicle conforms to the current applicable standard(s) for safety and performance requirements.

These vehicles are designed and manufactured for off-road use. They DO NOT conform to Federal Motor Vehicle

Safety Standards of the United States of America (USA) and are not equipped for operation on public streets. Some

communities may permit these vehicles to be operated on their streets on a limited basis and in accordance with local

ordinances.

With electric powered vehicles, be sure that all electrical accessories are grounded directly to the battery (-) post.

Never use the chassis or body as a ground connection.

Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease

it’s stability, or increase the speed or extend the stopping distance beyond the factory specifica-

tion. Such modifications can result in serious personal injury or death.

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease it’s stability, or

increase the speed or extent the stopping distance beyond the factory specification. E-Z-GO prohibits and disclaims

responsibility for all such modifications which would adversely affect the safety of the vehicle.

Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when

used in a golf course environment. Additionally, speed should be further moderated by the environmental conditions,

terrain and common sense.

Operation of the vehicle is limited to persons above the height of 59 inches (150 cm).

GENERAL OPERATION

Read the following warnings before attempting to operate the vehicle.

To prevent personal injury or death, observe the following:

When vehicle is to be left unattended, turn key to OFF position AND REMOVE KEY.

Drive vehicle only as fast as terrain and safety considerations allow. Consider the terrain and

traffic conditions. Consider environmental factors which affect the terrain and the ability to

control the vehicle.

Avoid driving fast downhill. Sudden stops or change of direction may result in a loss of con-

trol. Use brake to control speed when traveling down an incline.

Use extra care and reduced speed when driving in poor conditions or on poor surfaces.

Stay in designated areas where provided and avoid steep slopes.

Keep feet, legs, hands, and arms inside vehicle at all times.

Avoid extremely rough terrain.

Check area behind the vehicle before operating in reverse.

Make sure the direction selector is in correct position before depressing the

accelerator pedal.

Slow down before and during turns.

Always bring vehicle to a complete stop before shifting the direction selector.

See GENERAL SPECIFICATIONS for vehicle load and seating capacity.

Read the following text and warnings before attempting to service vehicle.

In any product, components may eventually fail to perform properly as the result of normal use, age, wear, or abuse.

It is impossible to anticipate all possible component failures or the manner in which each component may fail.

A vehicle requiring repair is no longer functioning as designed and therefore could be potentially hazardous. Therefore,

use extreme care when working on any vehicle. When diagnosing, removing, or replacing any components that are not

operating correctly, take time to consider the safety of yourself and others around you.

Some components are heavy, spring-loaded, highly corrosive, explosive, may produce high amperage, or reach high

temperatures. Exposure to battery acid and hydrogen gas could result in serious bodily injury. Be careful to protect

hands, face, feet, and body from injury.

Always use the appropriate tools listed in the tool list and wear approved safety equipment.

NOTICE

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Before working on the vehicle, remove all jewelry.

Be sure no loose clothing or hair can contact moving parts.

Use care not to touch hot objects.

Wear eye protection when working on or around the vehicle. In particular, use care when working

around batteries, using solvents or compressed air.

Hydrogen gas is formed when charging batteries. Do not charge batteries without adequate

ventilation.

Do not permit open flame or anyone to smoke in an area that is being used for charging

batteries.

ALWAYS:

•

Use the vehicle in a responsible manner and maintain the vehicle in safe operating condition.

• Read and observe all warnings and operation instruction labels affixed to the vehicle.

• Follow all safety rules established in the area where the vehicle is being operated.

• Leave the vehicle and seek shelter when there is a risk of lightning.

• Reduce speed to compensate for poor terrain or conditions.

• Apply service brake to control speed on steep grades.

• Maintain adequate distance between vehicles.

• Reduce speed in wet areas.

• Use extreme caution when approaching sharp or blind turns.

• Use extreme caution when driving over loose terrain.

• Use extreme caution in areas where pedestrians are present.

MAINTENANCE

ALWAYS:

•

Replace damaged or missing warning, caution or information labels.

• Maintain the vehicle in accordance with the manufacturer’s periodic service schedule.

• Ensure that repairs are performed by trained and qualified personnel.

• Follow the manufacturer’s maintenance procedures.

• Insulate any tools used within the battery area in order to prevent sparks or battery explosion.

• Check the polarity of each battery terminal and be sure to rewire the batteries correctly.

• Use specified replacement parts, NEVER use replacement parts of lesser quality.

• Use recommended tools.

• Determine that tools and procedures not specifically recommended by the manufacturer will not com-

promise the safety of personnel nor jeopardize the safe operation of the vehicle.

• Support the vehicle using wheel chocks and jack stands. NEVER get under a vehicle that is supported

by a jack. Lift the vehicle in accordance with the manufacturer’s instructions.

• Maintain the vehicle in an area away from exposed flame or persons who are smoking.

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

• Be aware that a vehicle that is not performing as designed is a potential hazard and must not be oper-

ated.

• Test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and

pedestrian traffic.

• Keep complete records of the maintenance history of the vehicle.

VENTILATION

ALWAYS:

•

Charge the vehicle in a well ventilated area.

• Charge in an area free of flammable liquids and items.

• Charge a vehicle in an area that is free from flame or spark. Pay particular attention to natural gas or

propane water heaters and furnaces.

• Use a dedicated 15-amp circuit for each battery charger. DO NOT permit other appliances to be

plugged into the receptacle when the charger is in operation.

• Operate the charger in accordance with manufacturers recommendations or applicable electrical code.

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

LABELS AND PICTOGRAMS

29165G01

This vehicle is designed and constructed for OFF-ROAD USE ONLY.

Do not use this vehicle on any public roadway where automobiles

or other motor vehicles are present. Such use can be hazardous to

the operator and other drivers, passengers or bystanders.

Failure to follow this warning can cause severe

personal injury or death.

29165G01

4115473

FIRE DAMAGE MAY OCCUR TO WIRES

AND ELECTRICAL COMPONENTS IF

VEHICLE IS TOWED. REMOVE MOTOR

LEAD CONNECTIONS IF VEHICLE IS

TO BE TOWED.

4115473

CAUTION

825394

NOTICE

THIS VEHICLE IS EQUIPPED WITH A

THROTTLE-SOLENOID INTERLOCK SYSTEM.

IN CASE OF POWER INTERRUPTION,

RELEASE AND REAPPLY THROTTLE.

(SEE OWNER’S MANUAL)

825394

606003

Open door

WARNING

Do NOT

drive with

door open

Latch door

before driving

Close door

630651

MAX

25%

630651

WARNING

Read the manual

Keep entire body

inside vehicle.

Turn key OFF

Set parking brake

before leaving

vehicle

Use caution in

inclement weather

Do not operate

under influence of

drugs or alcohol

Do not drive

on highway

Turn key to ON

Select Forward

direction

Press accelerator

to start movement

Cross slope

25% MAX

Turn key to ON

Select Reverse

warning indicator

will sound

Press accelerator

to start movement

MAX ramp grade

25% or 14°

1-1 HW FAILSAFE

Vehicle will not run Check motor wiring, replace controller

1-2 THROTTLE FAULT 1

Vehicle will not run

Check pedal box adjustment, connections,

replace ITS

1-3 SPEED SENSOR FAULT

Vehicle runs slowly

Check speed sensor connection, and wiring,

replace sensor if required

1-4 HPD

Vehicle will not run

Release and reapply pedal. Check pedal

box, linkage, switch and key switch

1-5 MOTOR STALL

Vehicle stopped Remove mechanical blockage

2-1 LOW BATTERY VOLTAGE

Vehi

cle performance reducedCharge batt eries, replace bad batteries

2-2 OVERVOLTAGE

Regen performance reduced

Check that battery voltage is less than 60 VDC

2-3 THERMAL CUTBACK

Vehicle performance reducedAllow controller to cool

2-4 MAIN DRIVER ON

Vehicle runs slowly Solenoid driver defective, replace co ntroller

2-5 VDD FAULT

Vehicle will not run Replace controller

3-1 MAIN DRIVER OFF

Solenoid does not close Replace contr

oller

3-2 MAIN WELDED

Vehicle runs slowly Verify solenoid welded, replace soleno id

3-3 PRECHARGE FAULT

Vehicle will not run

Check for additional electro nics attached to

B+, replace controller

3-4 FIELD MISSING

Solenoid closes, vehicle will

not run

Check wiring.

Replace power harness and motor if required.

3-5 FIELD OVERCURRENT

Vehicle will not run

Field windings or power harness shorted.

Verify, replace motor if necess ary.

-1 CURRENT SENSE FAULT

Vehicle will not run Replace controller

4-3 M- FAULT

Vehicle will not run

Check M- wiring and repair, replace controller

4-4 AUX CONT DNC

Vehicle will not run Replace controller

4-5 WELDED AUX CONT

Vehicle runs slowly

Replace controller

5-1 EEPROM FAILSAFE

Vehicle will not run Replace controller

5-2 MAIN COIL OPEN

Vehicle will not run

Check coil connections/wiring.

Replace solenoid if necessary

5-3 MA

IN CONT DNC

Vehicle will not run

Check all solenoid wiring.

Replace solenoid if necessary

5-5 MISSING CONTACTOR

Vehicle stops

Check all solenoid wiring.

Replace solenoid if necessary

Code

Fault Code

Symptoms

Corrective Action

P/N 73398-G01

The LED will flash a diagnostic fault code when a fault is detected

Some faults may only be detected by operating the vehicle with the rear

of the vehicle raised and supported on safety stands

Always turn the 'RUN TOW/MAINTENANCE' switch (located in the

battery compartment) to the 'TOW/MAINTENANCE' position before

performing any repairs or maintenance to the vehicle

Select 'RUN' before returning the vehicle to service

DIAGNOSTIC FAULT CODES

73398G01

630650

WARNING

Read the

manual

DO NOT

short across

battery terminals

WARNING

Explosive

Sparks

Smoking

WARNING

Corrosive

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

632191

819936

840871

600945

827664

OFF

WARNING

FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL

OR FATAL INJURY TO YOU OR OTHERS AND MAY ALSO RESULT

IN EQUIPMENT AND/OR PROPERTY DAMAGES.

BEFORE OPERATING VEHICLE

WHILE OPERATING VEHICLE

BEFORE LEAVING VEHICLE

READ, STUDY AND UNDERSTAND ALL WARNING LABELS AND OPERATING

INSTRUCTIONS FURNISHED WITH THIS EQUIPMENT PRIOR TO USE. IF ANY

PART OF THIS MATERIAL IS UNCLEAR, CONTACT YOUR FACTORY REPRE-

SENTATIVE FOR CLARIFICATION. NEVER ALLOW UNSKILLED OR IMPROPERLY

TRAINED PERSONNEL TO OPERATE THIS EQUIPMENT.

DO NOT MODIFY OR ADD TO VEHICLE WITHOUT MANUFACTURER’S AUTHORIZATION.

CHECK VEHICLE CONDITION-DO NOT OPERATE IF MAINTENANCE OR REAPIRS ARE NEEDED.

UNDERSTAND CONTROLS AND CHECK FUNCTIONS. KEEP CONTROLS FREE OF OBSTRUCTIONS.

ALL PASSENGERS MUST BE SEATEDD IN MANUFACTURER’S APPROVED SEATS. DO NOT OPERATE

IN EXPLOSIVE OR COMBUSTIBLE ATMOSPHERE-SWITCHES SPART. CARGO MUST BE SECURED

TO PLATFORM/

KEEP BODY PARTS INSIDE VEHICLE. STAY IN SEAT, USE HAND HOLDS. AVOID SUDDEN

STARTS, STOPS, TURNS, AND DIRECTION CHANGES TO AVOID UNSEATING PASSENGERS

OR CAUSING UNSTABLE CONDITIONS. REVERSE SPEED IS EQUAL TO FORWARD SPEED ON

ELECTRIC POWERED VEHICLE. VEHICLE WITH PROGRAMMAMBLE CONTROLLELR MAY HAVE SLOWER

REVERSE SPEED. ADJUST OPERATION TO CONDITIONS OF CROUND, SPEED, LOAD, GRADES. ETC.

MAINTAIN A SAFE DISTANCE FROM PEDESTRIANS, RAMP EDGES, PLATFORMS, ETC.

OBSERVE ALL TRAFFIC REGULATIONS. OPERATE VEHICLE IN A RESPONSIBLE MANNER.

SET DIRECTIONS SELECTOR IN “NEUTRAL”. TURN KEY TO VERTICAL “OFF” POSITION

AND REMOVE. IF MALFUNCTION OCCURS, OR ADJUSTMENT IS NEEDED, HAVE ALL WORK

PERFORMED BY AUTHORIZED PERSONNEL. BLOCK WHEEELS IF PARKED ON INCLINE.

APPLY HAND PARKING BRAKE-PARKING BRAKE NOT AUTOMATICALLY SET.

IT IS YOUR RESPONSIBILITY TO KEEP ALL LABELS (DECALS) AND INSTRUCTIONAL

LITERATURE LEGIBLE AND INTACT. REPLACEMENT LABELS (DECALS) AND LITERATURE

ARE AVAILABLE FROM THE FACTORY.

WARNING

READ OPERATOR’S MANUAL BEFORE OPERATING CHARGER.

DO NOT CHARGE IN EXPLOSIVE ATMOSPHERE.

DO NOT OPERATE VEHICLE WHILE CHARGING.

SPARKS MAY IGNITE BATTERY GAS (HYDROGEN).

TO PREVENT ELECTRICAL SHOCK, DO NOT USE

2-PRONG ADAPTORS.

REPLACE DAMAGED CHARGER CORDS AND

WIRES IMMEDIATELY.

CONNECT CHARGER PLUG TO A GROUNDED RECEPTICLE

WITH POWER RATING AS INDICATED ON CHARGER.

CHARGER WILL TURN ON AND SHUT OFF AUTOMATICALLY.

KEEP CHARGER VENTILATION OPENINGS CLEAR. POOR

VENTILATION CAN DAMAGE CHARGER.

BATTERIES CHARGED IN UNHEATED AREAS (BELOW 65° F)

SHOULD BE CHARGED AS SOON AFTER USE AS POSSSIBLE.

CHARGE BATTERIES ONCE EACH WEEK FOR FOUR HOURS

IN TEMPERATURE ABOVE 65° F TO IMPROVE STATE OF

CHARGE AND BATTERY LIFE.

OPERATING INSTRUCTIONS

WARNING

PROVIDE BATTERY VENTILATION

DURING CHARGING. KEEP OPEN

FLAMES OR SPARKS AWAY FROM

BATERIES AT ALL TIMES. DO NOT

SHORT ACROSS BATTERIES TO CHECK

CONDITION OF BATTERIES.

BATTERIES MAY EXPLODE. BATTERY

ACID CAN CAUSE SEVERE DAMAGE TO

EYES, SKIN, AND CLOTHING

FLUST CONTAMINATED AREA

IMMEDIATELY WITH WATER.

WHEN CLANING BATTERIES, KEEP

SOLUTION AND WATER AWAY FROM

CHARGER AND SWITCHES.

819936

632191

MAX

1750 lbs.

794 kg

WARNING

Read the manual

Danger of

explosion

DO NOT

fill fuel can

on load bed.

Load with high

center of gravity

may cause

tip over

Do not

ride on

deck

Secure load as far

forward as possible

MAX weight

1750 lbs or 794 kg

840871

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Notes:

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

GENERAL SPECIFICATIONS

SPECIFICATIONS SHEET

MODEL: TITAN HD (2 PASSENGER)

TYPE: 48 VOLT ELECTRIC POWERED

PERSONNEL CARRIER

MODEL YEAR: 2014

Part No:. 633096

Battery Charger: On-board, Delta Q. Underwriters Laboratories. (U.L.) Listed, (C.S.A. Certified)

Input: 100 – 240 Volt, 50/60 H z, 10/5 amp

Output: 48 VDC at 18 amp. 12 amp @ 120 VAC

Motor: 48 Volt DC shunt wound, brazed armature, solid copper w indings. N on-v ented 15.2 hp (11.3 kW) @ 1600 rpm (1 hour)

Drive T rain: Direct motor shaft connected to transax le pinion shaft

Electrical System: 48 Volt DC, eight, 6 v olt deep cy cle batteries (115 minute minimum, 225 amp-hour @ 20 hr. discharge rate) in two sw ing out battery tray s

T ransaxle: Differential with helical gears

Brakes: Dual rear wheel hydraulic 7 in (18 cm) self-adjusting drum brakes. Front hydraulic brakes optional. Mechanical hand operated park brake

Cargo Bed: Ply wood 75 in x 41 in (191 x 105 cm). Lifts for access to pow ertrain.

Capacity: Seating for 2 persons

Dimensions Performance

Ov erall Length 114.0 in (290 cm) Capacity 2 Persons

Overall Width 44.5 in (113 cm) Dry Weight 1225.0 lb

(555 kg) (Without Batteries)

Ov erall Height (Steering Wheel) 47.0 in (119 cm) C urb Weight 1720.0 lb (780 kg)

Ov erall Height (Optional Cab) 72.0 in (183 cm) C argo Deck Load Capacity 2200 lb (1000 kg)

Wheel Base 67.0 in (170 cm) Vehicle load capacity 2500 lb (1134 kg)

Front Wheel Track 38 in (96 cm) Outside C learance Circle 22.0 ft (6.7 m)

Rear Wheel Track 37 in (94 cm) Intersecting Aisle Clearance 84.0 in (213 cm)

Gnd

Clearance @ Differential 4.75 in (12 cm) Speed (Level Ground) 13 mph ± 0.5 mph (21 kph ± 0.8 kph)

Cargo Deck Width 41.5 in (105 cm) Steering & Suspension

Cargo Deck Length 75.0 in (191 cm) Steering Rack and Pinion

Cargo Deck Load Height 29.0 in (74 cm) Front Suspension Independent, Transv erse Leaf Spring, Shocks

Cargo Deck Material Heav y Duty Ply wood Rear Suspension Leaf Springs & Shock Absorbers

Vehicle Power S

erv ice Brake Rear Wheel Hy draulic Drum. Front Optional

Pow er Source 48 Volts DC Parking Brake Hand Operated Mechanical

Motor Ty pe Shunt Wound Front Tire 5.70 x 8 (Load Range C)

Horsepower (kW) 15.2 hp (11.3 kW) @ 1600 rpm Rear Tires 5.70 x 8 (Load Range C )

Electrical Sy stem 48 Volt Body & Chassis

Batteries (Qty, Ty pe) Eight, 6 Volt Deep Cy cle, Sw ing Out Batteries Frame & Body Welded steel with DuraShield™ powder coat

Key or Pedal Start Pedal Start Body & Finish Diamond plate ptn. Polyester primer + acry lic

Battery C harger 48 V On-Board, Delta Q 120 VAC, UL/CSA Standard Color Yellow

Speed C ontroller Solid State 400 Amp Precision Driv e Sy stem

Driv e Train Motor Shaft Direct Driv e

Transaxle Differential with Helical Gears

Gear Selection Dash Mounted Forward-Neutral-Reverse

Rear Ax le Ratio 14.76:1

Some items shown may be optional equipment

PRODUCT SPECIFICATION

CONFIGURATION HIGHLIGHTS

PRODUCT OVERVIEW

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

MODEL: TITAN HD (2 PASSENGER)

TYPE: 36 VOLT ELECTRIC POWERED

PERSONNEL CARRIER

MODEL YEAR: 2014

Part No:. 633097

Battery Charger: On-board, fully line compensating. U nderw riters Laboratories. (U.L.) Listed, (C.S.A. C ertified)

z Input: 110 – 120 Volt, 60 H z, 10.5 amp z Output: 36 VDC at 21 amps. 10.5 amp @ 120 VAC

Motor: 36 Volt DC series wound, brazed armature, solid copper windings. Vented 8 hp (6 kW) @ 1600 rpm

Drive T rain: Direct motor shaft connected to transax le pinion shaft

Electrical System: 36 Volt DC , six , 6 v olt deep cy cle batteries (115 minute minimum, 225 amp-hour @ 20 hr. discharge rate) in sw ing out battery tray s

T ransaxle: Differential w ith heli

cal gears

Brakes: Dual rear wheel hy draulic 7 in (18 cm) self-adjusting drum brakes. Front hy draulic brakes optional. Mechanical hand operated park brake

Cargo Bed: Ply wood 75 in x 41 in (191 x 105 cm). Lifts for access to powertrain.

Capacity: Seating for 2 persons

Dimensions Performance

Ov erall Length 114.0 in (290 cm) Capacity 2 Persons

Ov erall Width 44.5 in (113 cm) Dry Weight 1040.0 lb (472 kg) (Without Ba

tteries)

Ov erall Height (Steering Whl) 47.0 in (119 cm) C urb Weight 1410.0 lb (640 kg)

Ov erall Height (Optional C ab) 72.0 in (183 cm) Cargo Deck Load Capacity 2200 lb (1000 kg)

Wheel Base 67.0 in (170 cm) Vehicle load capacity 2500 lb (1134 kg)

Front Wheel Track 38 in (96 cm) Outside C learance C ircle 22.0 ft (6.7 m)

Rear Wheel Track 37 in (94 cm) Intersecting Aisle Clearance 84.0 in (213 cm)

Gnd C learance @ Different

ial 4.75 in (12 cm) Speed (Level Ground) 13 mph ± 0.5 mph (21 kph ± 0.8 kph)

Cargo Deck Width 41.5 in (105 cm) Steering & Suspension

Cargo Deck Length 75.0 in (191 cm) Steering Rack and Pinion

Cargo Deck Load Height 29.0 in (74 cm) Front Suspension Independent, Transv erse Leaf Spring, Shocks

Cargo Deck Material H eav y Duty Ply wood Rear Suspension Leaf Springs & Shock Absorbers

Vehicle Power Service Brake Rear Wheel

Hy draulic Drum. Front Optional

Pow er Source 36 Volts DC Parking Brake Hand Operated Mechanical

Motor Ty pe Series Wound Front Tire 5.70 x 8 (Load Range C )

Horsepower (kW) 8.0 hp (6 kW) @ 1600 rpm Rear Tires 5.70 x 8 (Load Range C )

Electrical Sy stem 36 Volt

Body & Chassi

Batteries (Qty, Type) Six, 6 Volt Deep Cy cle, Sw ing Out Batteries Frame & Body Welded steel w ith DuraShield™ powder coat

Key or Pedal Start Pedal Start Body & Finish Diamond plate ptn. Poly ester primer + acry lic

Battery Charger 36 V On-Board, 120 VAC, U L & C SA Standard C olor Yellow

Speed C ontroller Solid State 400 Amp Rated

Driv e Train Motor Shaft Direct Driv e

Transaxle Differential with Helical Gears

Gear Selecti

on Dash M ounted Forward-Neutral-Rev erse

Rear Ax le Ratio 14.76:1

Some items shown may be optional equipment

PRODUCT SPECIFICATION

CONFIGURATION HIGHLIGHTS

PRODUCT OVERVIEW

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

MODEL: TITAN LD 2 Passenger

TYPE: 36 VOLT ELECTRIC POWERED

MODEL YEAR: 2014

Part No:. 633098

Battery Charger: On-board, fully line compensating. U nderw riters Laboratories. (U.L.) Listed, (C.S.A. C ertified)

z Input: 110 – 120 Volt, 60 H z, 10.5 amp z Output: 36 VDC at 21 amps. 10.5 amp @ 120 VAC

Motor: 36 Volt DC series wound, brazed armature, solid copper windings. Vented 8 hp (6 kW) @ 1600 rpm

Drive T rain: Direct motor shaft connected to transax le pinion shaft

Electrical System: 36 Volt DC , six, 6 v olt deep cy cle batteries (115 minute minimum, 225 amp-hour @ 20 hr. discharge rate)

T ransaxle: Differential with helical gears

Brakes: Dual rear

wheel hy draulic 7 in (18 cm) self-adjusting drum brakes. Front hy draulic brakes optional. Mechanical hand operated park brake

Cargo Bed: Ply w ood 75 in x 41 in (191 x 105 cm). Lifts for access to powertrain.

Capacity: Seating for 2 persons

Dimensions Performance

Ov erall Length 114.0 in (290 cm) Capacity 2 Persons

Ov erall Width 44.5 in (113 cm) Dry Weight 1105 lb (502 kg)

Ov erall H eight (Steering Whl) 47.0 in (119

cm) C urb Weight 1475 lb (670 kg)

Ov erall H eight (Optional C ab) 72.0 in (183 cm) Cargo Deck Load Capacity 1750 lb (795 kg)

Wheel Bas

67.0 in (170 cm) Vehicle load capacity 2150 lb (975 kg)

Front Wheel Track 38 in (97 cm) Outside Clearance C ircle 22.0 ft (6.7 m)

Rear Wheel Track 37 in (94 cm) Intersecting Aisle Clearance 84.0 in (213 cm)

Gnd C learance @ Differential 4.75 in (12 cm) Speed (Level Ground) 13 mph ± 0.5 mph (21 kph ± 0.8 kph)

Cargo Deck Width 41.5 in (105 cm) Steering & Suspension

Cargo Deck Length 75.0 in (191 cm) Steering Rack and

Pinion

Cargo Deck Load Height 29 in (74 cm) Front Suspension Independent, Transv erse Leaf Spring, Shocks

Cargo Deck Material H eav y Duty Ply w ood Rear Suspension Leaf Springs

Vehicle Power Service Brake Rear Wheel H y draulic Drum. Front Optional

Pow er Source 36 Volts DC Parking Brake H and Operated Mechanical

Motor Ty pe Series Wound Front Tire 5.70 x 8 (Load Range C )

Horsepow er (kW) 8.0 hp (6 kW) @ 1600 rpm Rear Tires 5.70

x 8 (Load Range C)

Electrical Sy stem 36 Volt Body & Chassis

Batteries (Qty, Type) Six , 6 Volt Deep C y cle Frame & Body Welded steel with DuraShield™ pow der coat

Key or Pedal Start Pedal Start Body & Finish Diamond plate ptn. Polyester primer + acry lic

Battery Charger 36 V On-Board, 120 VAC , U L & C SA Standard Color Yellow

Speed C ontroller Solid State 400 Amp Rated

Driv e Train Motor Shaft Direct Driv e

Transaxle Differential w ith H elical Gears

Gear Selection C enter C onsole Forward-Neutral-Rev erse

Rear Ax le Ratio 14.76:1

Some items shown may be optional equipment

PRODUCT SPECIFICATION

CONFIGURATION HIGHLIGHTS

PRODUCT OVERVIEW

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

VEHICLE DIMENSIONS

114 in

(290 cm)

67 in

(170 cm)

38.0 in

(96.5 cm)

FRONT & REAR

47.0 IN

(119.4 CM)

41.5 in

(105 cm)

75.0 in

(191 cm)

53.5 in

(136 cm)

29 in

(74 cm)

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Cushman Titan HD/LD Electric User manual

Brand: Cushman

Model: Titan HD/LD Electric

Category: Utility Vehicle

Type: User manual

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Cushman Titan HD/LD Electric User manual

Cushman Titan HD/LD Electric User manual

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