Genius STEP B Operating instructions
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- Gate Opener
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- Operating instructions
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AVVERTENZE PER L’INSTALLATORE
OBBLIGHI GENERALI PER LA SICUREZZA
1) ATTENZIONE! È importante per la sicurezza delle persone seguire attentamente tutta l’istruzione.
Una errata installazione o un errato uso del prodotto può portare a gravi danni alle persone.
2) Leggere attentamente le istruzioni prima di iniziare l’installazione del prodotto.
3) I materiali dell’imballaggio (plastica, polistirolo, ecc.) non devono essere lasciati alla portata dei
bambini in quanto potenziali fonti di pericolo.
4) Conservare le istruzioni per riferimenti futuri.
5) Questo prodotto è stato progettato e costruito esclusivamente per l’utilizzo indicato in questa
documentazione. Qualsiasi altro utilizzo non espressamente indicato potrebbe pregiudicare
l’integrità del prodotto e/o rappresentare fonte di pericolo.
6) GENIUS declina qualsiasi responsabilità derivata dall’uso improprio o diverso da quello per cui
l’automatismo è destinato.
7) Non installare l’apparecchio in atmosfera esplosiva: la presenza di gas o fumi infiammabili
costituisce un grave pericolo per la sicurezza.
8) Gli elementi costruttivi meccanici devono essere in accordo con quanto stabilito dalle Norme
EN 12604 e EN 12605.
Per i Paesi extra-CEE, oltre ai riferimenti normativi nazionali, per ottenere un livello di sicurezza
adeguato, devono essere seguite le Norme sopra riportate.
9) GENIUS non è responsabile dell’inosservanza della Buona Tecnica nella costruzione delle
chiusure da motorizzare, nonché delle deformazioni che dovessero intervenire nell’utilizzo.
10) L’installazione deve essere effettuata nell’osservanza delle Norme EN 12453 e EN 12445. Il livello
di sicurezza dell’automazione deve essere C+D.
11) Prima di effettuare qualsiasi intervento sull’impianto, togliere l’alimentazione elettrica e scollegare
le batterie.
12) Prevedere sulla rete di alimentazione dell’automazione un interruttore onnipolare con distanza
d’apertura dei contatti uguale o superiore a 3 mm. È consigliabile l’uso di un magnetotermico
da 6A con interruzione onnipolare.
13) Verificare che a monte dell’impianto vi sia un interruttore differenziale con soglia da 0,03 A.
14) Verificare che l’impianto di terra sia realizzato a regola d’arte e collegarvi le parti metalliche
della chiusura.
15) L’automazione dispone di una sicurezza intrinseca antischiacciamento costituita da un controllo
di coppia. E' comunque necessario verificarne la sogli di intervento secondo quanto previsto
dalle Norme indicate al punto 10.
16) I dispositivi di sicurezza (norma EN 12978) permettono di proteggere eventuali aree di pericolo
da Rischi meccanici di movimento, come ad Es. schiacciamento, convogliamento, cesoiamento.
17) Per ogni impianto è consigliato l’utilizzo di almeno una segnalazione luminosa nonché di un
cartello di segnalazione fissato adeguatamente sulla struttura dell’infisso, oltre ai dispositivi citati
al punto “16”.
18) GENIUS declina ogni responsabilità ai fini della sicurezza e del buon funzionamento dell’automa-
zione, in caso vengano utilizzati componenti dell’impianto non di produzione GENIUS.
19) Per la manutenzione utilizzare esclusivamente parti originali GENIUS.
20) Non eseguire alcuna modifica sui componenti facenti parte del sistema d’automazione.
21) L’installatore deve fornire tutte le informazioni relative al funzionamento manuale del sistema in
caso di emergenza e consegnare all’Utente utilizzatore dell’impianto il libretto d’avvertenze
allegato al prodotto.
22) Non permettere ai bambini o persone di sostare nelle vicinanze del prodotto durante il
funzionamento.
23) Tenere fuori dalla portata dei bambini radiocomandi o qualsiasi altro datore di impulso, per
evitare che l’automazione possa essere azionata involontariamente.
24) Il transito tra le ante deve avvenire solo a cancello completamente aperto.
25) L’Utente utilizzatore deve astenersi da qualsiasi tentativo di riparazione o d’intervento diretto e
rivolgersi solo a personale qualificato.
26) Non mettere in corto circuito i poli delle batterie e non tentare di ricaricarle con alimentatori
diversi dalle schede Master o Slave.
27) Non gettare le batterie esauste nei rifiuti ma smaltirle utilizzando gli appositi contenitori per
consentirne il riciclaggio. I costi di smaltimento sono già stati pagati dalla casa costruttrice.
28) Tutto quello che non è previsto espressamente in queste istruzioni non è permesso
IMPORTANT NOTICE FOR THE INSTALLER
GENERAL SAFETY REGULATIONS
1) ATTENTION! To ensure the safety of people, it is important that you read all the following
instructions. Incorrect installation or incorrect use of the product could cause serious harm to
people.
2) Carefully read the instructions before beginning to install the product.
3) Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as such
materials are potential sources of danger.
4) Store these instructions for future reference.
5) This product was designed and built strictly for the use indicated in this documentation. Any other
use, not expressly indicated here, could compromise the good condition/operation of the
product and/or be a source of danger.
6) GENIUS declines all liability caused by improper use or use other than that for which the
automated system was intended.
7) Do not install the equipment in an explosive atmosphere: the presence of inflammable gas or
fumes is a serious danger to safety.
8) The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the Standards mentioned above
must be observed, in addition to national legal regulations.
9) GENIUS is not responsible for failure to observe Good Technique in the construction of the
closing elements to be motorised, or for any deformation that may occur during use.
10) The installation must conform to Standards EN 12453 and EN 12445. The safety level of the
automated system must be C+D.
11) Before attempting any job on the system, cut out electrical power and disconnect the
batteries.
12) The mains power supply of the automated system must be fitted with an all-pole switch with
contact opening distance of 3mm or greater. Use of a 6A thermal breaker with all-pole circuit
break is recommended.
13) Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.
14) Make sure that the earthing system is perfectly constructed, and connect metal parts of the
means of the closure to it.
15) The automated system is supplied with an intrinsic anti-crushing safety device consisting of a
torque control. Nevertheless, its tripping threshold must be checked as specified in the
Standards indicated at point 10.
CONSIGNES POUR L'INSTALLATEUR
RÈGLES DE SÉCURITÉ
1) ATTENTION! Il est important, pour la sécurité des personnes, de suivre à la lettre toutes les
instructions. Une installation erronée ou un usage erroné du produit peut entraîner de graves
conséquences pour les personnes.
2) Lire attentivement les instructions avant d'installer le produit.
3) Les matériaux d'emballage (matière plastique, polystyrène, etc.) ne doivent pas être laissés
à la portée des enfants car ils constituent des sources potentielles de danger.
4) Conserver les instructions pour les références futures.
5) Ce produit a été conçu et construit exclusivement pour l'usage indiqué dans cette
documentation. Toute autre utilisation non expressément indiquée pourrait compromettre
l'intégrité du produit et/ou représenter une source de danger.
6) GENIUS décline toute responsabilité qui dériverait d'usage impropre ou différent de celui
auquel l'automatisme est destiné.
7) Ne pas installer l'appareil dans une atmosphère explosive: la présence de gaz ou de fumées
inflammables constitue un grave danger pour la sécurité.
8) Les composants mécaniques doivent répondre aux prescriptions des Normes EN 12604 et EN
12605.
Pour les Pays extra-CEE, l'obtention d'un niveau de sécurité approprié exige non seulement le
respect des normes nationales, mais également le respect des Normes susmentionnées.
9) GENIUS n'est pas responsable du non-respect de la Bonne Technique dans la construction des
fermetures à motoriser, ni des déformations qui pourraient intervenir lors de l'utilisation.
10) L'installation doit être effectuée conformément aux Normes EN 12453 et EN 12445. Le niveau de
sécurité de l'automatisme doit être C+D.
11) Couper l'alimentation électrique et déconnecter la batterie avant toute intervention sur
l'installation.
12) Prévoir, sur le secteur d'alimentation de l'automatisme, un interrupteur omnipolaire avec une
distance d'ouverture des contacts égale ou supérieure à 3 mm. On recommande d'utiliser un
magnétothermique de 6A avec interruption omnipolaire.
13) Vérifier qu'il y ait, en amont de l'installation, un interrupteur différentiel avec un seuil de 0,03 A.
14) Vérifier que la mise à terre est réalisée selon les règles de l'art et y connecter les pièces
métalliques de la fermeture.
15) L'automatisme dispose d'une sécurité intrinsèque anti-écrasement, formée d'un contrôle du
couple. Il est toutefois nécessaire d'en vérifier le seuil d'intervention suivant les prescriptions des
Normes indiquées au point 10.
16) Les dispositifs de sécurité (norme EN 12978) permettent de protéger des zones éventuellement
dangereuses contre les Risques mécaniques du mouvement, comme l'écrasement,
l'acheminement, le cisaillement.
17) On recommande que toute installation soit doté au moins d'une signalisation lumineuse, d'un
panneau de signalisation fixé, de manière appropriée, sur la structure de la fermeture, ainsi que
des dispositifs cités au point “16”.
18) GENIUS décline toute responsabilité quant à la sécurité et au bon fonctionnement de
l'automatisme si les composants utilisés dans l'installation n'appartiennent pas à la production
GENIUS.
19) Utiliser exclusivement, pour l'entretien, des pièces GENIUS originales.
20) Ne jamais modifier les composants faisant partie du système d'automatisme.
21) L'installateur doit fournir toutes les informations relatives au fonctionnement manuel du système
en cas d'urgence et remettre à l'Usager qui utilise l'installation les "Instructions pour l'Usager"
fournies avec le produit.
22) Interdire aux enfants ou aux tiers de stationner près du produit durant le fonctionnement.
23) Eloigner de la portée des enfants les radiocommandes ou tout autre générateur d'impulsions,
pour éviter tout actionnement involontaire de l'automatisme.
24) Le transit entre les vantaux ne doit avoir lieu que lorsque le portail est complètement ouvert.
25) L'Usager qui utilise l'installation doit éviter toute tentative de réparation ou d'intervention directe
et s'adresser uniquement à un personnel qualifié.
26) Ne pas mettre en court-circuit les pôles des batteries et ne pas tenter de les recharger avec
d'autres platines d'alimentation que les platines Maître ou Esclave.
27) Ne pas jeter les batteries épuisées à la poubelle, mais les éliminer dans les conteneurs
spécifiques pour le recyclage. Les coûts d'élimination des déchets ont déjà été payés par le
constructeur.
28) Tout ce qui n'est pas prévu expressément dans ces instructions est interdit.
16) The safety devices (EN 12978 standard) protect any danger areas against mechanical
movement Risks, such as crushing, dragging, and shearing.
17) Use of at least one indicator-light is recommended for every system, as well as a warning sign
adequately secured to the frame structure, in addition to the devices mentioned at point “16”.
18) GENIUS declines all liability as concerns safety and efficient operation of the automated
system, if system components not produced by GENIUS are used.
19) For maintenance, strictly use original parts by GENIUS.
20) Do not in any way modify the components of the automated system.
21) The installer shall supply all information concerning manual operation of the system in case of
an emergency, and shall hand over to the user the warnings handbook supplied with the
product.
22) Do not allow children or adults to stay near the product while it is operating.
23) Keep remote controls or other pulse generators away from children, to prevent the automated
system from being activated involuntarily.
24) Transit through the leaves is allowed only when the gate is fully open.
25) The user must not attempt any kind of repair or direct action whatever and contact qualified
personnel only.
26) Do not short-circuit the poles of the batteries and do not try to recharge the batteries with power
supply units other than Master or Slave cards.
27) Do not throw exhausted batteries into containers for other waste but dispose of them in the
appropriate containers to enable them to be recycled. Disposal costs have already been
paid for by the manufacturer.
28) Anything not expressly specified in these instructions is not permitted.
15
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Notes on STEP-B work batteries
The battery supplied with the STEP-B operator is a WORK BATTERY which directly powers the automated system. It is not a black-out
battery.
The battery is recharged by the control board to which it is connected via the transformer and a specific integrated circuit. Bear in
mind that it takes about 10 to 20 minutes of recharging to recover the energy used during an opening/closing cycle (this value varies
according to operating ambient temperature, battery life and type of system).
At installation, the batteries, due to storage, may not be fully charged and thus enable the gate to operate only a few times before
discharging completely. That is why, before installing a new system, we recommend to fully charge the supplied batteries, or provide
at least two identical fully charged batteries. In this way, you will be able to carry out the system programming operations and run the
functional checks.
HOW TO CHARGE THE BATTERIES FOR THE FIRST TIME
Charging can be done directly at the bench before the system is installed. Follow the instructions referring to the figure below:
1) connect the secondary winding of the 12Vac transformer (supplied separately) to connector J2 of the board and the primary
winding to mains voltage;
Note: if not using the transformer supplied by GENIUS, make sure that the secondary winding is 12Vac - 16VA.
2) connect the battery to the J4 connector on the board and allow it to charge for about 12 hours.
NOTE: While the batteries are being charged, LED P of the board (see Fig. 18 and para. 8.2) may change from fast flashing light (a flash
about every 250msec means the battery is discharged) to steady light (battery charged).Even if the LED stays lighted steady a little
while after you start charging, leave the batteries connected for the whole of the indicated time.
16
ENGLISH
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11
STEP-B AUTOMATED SYSTEM
These instructions apply to the following model:
GENIUS STEP-B
The STEP-B automated system automates residential sliding gates
with leaves of up to 5 m in length and 300 kg in weight.
It consists of non-reversing electro-mechanical gearmotor,
powered by a 12 Vdc work battery coupled to a control board
recharging the battery. The board can be programmed and is
used to set the following: function logics, work times (by self-
learning) and pause times, leaf speed, anti-crushing sensitivity,
and partial opening width.
The non-reversing system guarantees the gate will automatically
lock when the motor is not operating. A release system enables
the gate to be moved by hand in case of malfunction.
The STEP-B automated system was designed and built for
controlling vehicle access. Do not use for any other purpose.
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS
Tab. 1 - Technical specifications of STEP-B operator
10 consecutive cycles can be averagely performed with charged
battery. The recovery time (battery recharge) is approx. 10' each
cycle performed. The consecutive cycles could be reduced by
over 50% at low temperatures (< 0°C).
2. DIMENSIONS
1) STEP-B operator
2) Protective side panels
3) Pinion
4) Manual release
5) Foundation plate
6) Control board
7) Battery and transformer support
8) Work battery
9) Transformer (Optional)
10) Hand guards
11) Antenna (Optional)
• Dimensions in mm
17
ENGLISH
2x1,5 mm + (230Vac)
2
Fig.03
Fig.04
Fig.05
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Fig.07
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1
3. DESCRIPTION OF SYSTEM - ELECTRICAL EQUIPMENT
(standard system)
Notes:
1)To lay electric cables, use adequate rigid and/or flexible tubes.
2)To avoid any kind of interference always separate low voltage
connection cables from 230Vac power cables.
3)The transformer can be remotely located up to a distance of
100 m from the unit.
4. INSTALLING THE AUTOMATED SYSTEM
4.1. Preliminary checks
To ensure safety and an efficiently operating automated system,
make sure the following conditions are observed:
• The structure of the gate must be suitable for being automated.
In particular, check that the structure is sufficiently strong and
rigid, and that its dimensions and weight conform to those
indicated in the technical specifications.
• Make sure that the gate slides without any inclination.
• Make sure that the gate moves uniformly and correctly, without
any irregular friction during its entire travel.
• The soil must permit sufficient stability for the expansion plugs
securing the foundation plate.
• Check if the upper guide and travel limit mechanical stops are
installed.
• Remove any locks and lock bolts.
We advise you to have any metalwork carried out before the
automated system is installed.
4.2. Preparing the fundation plate
• Fit the 4 supplied caged nuts, as shown in Fig. 4, in the 4 square
holes of the plate.
4.3. Securing the foundation plate
1) The foundation plate must be located as shown in Fig. 5 (right
closing) or Fig. 6 (left closing) to ensure the rack and pinion mesh
correctly.
2) Secure the foundation plate to the floor, using adequate
expansion plugs (Fig. 7) and provide one or more sheaths for
routing the electric cables through the plate (Figs . 5-6 Ref. 1).
Using a spirit level, check if the plate is perfectly horizontal.
1) Operator with equipment.
2) Photocells
3) Key operated push-button
4) Flashing lamp
5) Radio receiver
*Use the dimensions according to type of rack
Galvanised rack 30x6 = 36.5mm
Galvanised rack 30x12 = 39.5mm
Nylon rack 30x20 = 41.5mm
Closing dir.
*Use the dimensions according to type of rack
Galvanised rack 30x6 = 36.5mm
Galvanised rack 30x12 = 39.5mm
Nylon rack 30x20 = 41.5mm
Closing dir.
18
ENGLISH
A
B
Fig.09
Fig.08
Fig.10
Fig.11
Fig.12
4.4. Positioning the operator
• Lay the electric cables for connection to the accessories and
power supply as shown in Fig. 3. To facilitate making the
connections, allow the cables to project by the required length
for connection to the terminal board, transformer and decoding
card (if provided).
• Position the operator on the plate, using the supplied screws as
shown in Fig. 8.
4.5. Adjusting the operator
• Adjust the distance of the operator from the gate by referring to
Fig. 9.
4.6. Securing the operator
• Temporarily fix the operator by slightly tightening the screws as
shown in Fig. 10.
4.7. Releasing the operator
Prepare the operator for manual operating mode as described
below:
• Open the protective door with a coin.
• Take the supplied key located inside the door, fit it in the release
system and turn it clockwise until it reaches the mechanical stop
(Fig. 11).
4.8 Installing the rack
4.8.1. Steel rack to be welded (Fig. 12)
1) Place the three threaded pawls on the rack element,
positioning them at the top of the slot. In this way, the slot play will
enable any adjustments to be made.
2) Manually take the gate into its closing position.
3) Lay the first piece of rack at appropriate level on the pinion
and weld the threaded pawl on the gate as shown in Fig. 15.
4) Move the gate manually, checking if the rack is resting on the
pinion, and weld the second and third pawl.
5) Bring another rack element near to the previous one, using a
piece of rack (as shown in Fig. 16 Ref.1) to synchronise the teeth of
the two elements.
6) Move the gate manually and weld the three threaded pawls,
so proceeding until the gate is fully covered.
4.8.2. Steel rack to be screwed (Fig. 13)
1) Manually take the gate into its closing position.
2) Lay the first piece of rack at the appropriate level on the pinion
and place the spacer between rack and gate, positioning it at
the top of the slot.
3) Mark the hole position on the gate. Drill a Ø 6.5 mm hole and
thread with a M8 mm tap. Screw the bolt.
4) Move the gate manually, checking if the rack is resting on the
pinion, and repeat the operations at point 3.
5) Bring another rack element near to the previous one, using a
piece of rack (as shown in Fig. 16 Ref.1) to synchronise the teeth of
the two elements.
6) Move the gate manually and carry out the securing operations
as for the first element, proceeding until the gate is fully covered.
Use the dimensions according to type of rack:
Galvanised rack 30x6
!!
!!
! A = 46.5mm and B =146mm
Galvanised rack 30x12
!!
!!
! A = 49.5mm and B =146mm
Nylon rack 30x20
!!
!!
! A = 51.5mm and B =112.5mm
19
ENGLISH
1
1
.
5
m
m
Fig.13
Fig.14
Fig.16
Fig.15
Fig.17
4.8.3. Nylon rack to be screwed (Fig. 14)
1) Manually take the gate into its closing position.
2) Lay on the pinion the first piece of rack at the appropriate level
and mark the hole position on the gate; make a hole with a 4 mm
bit and screw the 6x20 mm self-tapping screw with reinforcing
plate.
3) Move the gate manually, checking if the rack is resting on the
pinion, and repeat the operations at point 2.
4) Bring another rack element near to the previous one, using a
piece of rack (as shown in Fig. 16 Ref.1) to synchronise the teeth of
the two elements.
5) Move the gate manually and carry out the securing operations
as for the first element, proceeding until the gate is fully covered.
Notes on rack installation
• Make sure that, during the gate travel, all the rack elements
mesh correctly with the pinion.
• Do not, on any account, weld the rack elements either to the
spacers or to each other.
• When you have finished installing the rack, adjust the distance
between the pinion teeth and the rack groove, checking if the
distance is 1.5 mm (Fig. 17) along the entire travel, using the rack
slots.
• Manually check if the gate habitually reaches the travel limit
mechanical stops and make sure that there is no friction during
gate travel.
• Do not use grease or other lubricants between rack and pinion.
20
ENGLISH
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LED
CONTROL BOARD
WARNINGS
Attention: Before attempting any job on the control board (connections, maintenance), cut out electric power and the battery.
- Install, upstream of the system, a differential thermal breaker with adequate tripping threshold.
- Always separate 230VAC power cable from control and safety cables (push-buttons, receiver, photocells, etc.). To avoid any
electric noise, use separate sheaths or a shielded cable (with earthed shield).
5. BOARD LAYOUT
6. CONTROL BOARD TECHNICAL SPECIFICATIONS
Tab. 2 - Technical specifications
Jumpers position
must not be modified
21
ENGLISH
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7. ELECTRICAL CONNECTIONS
Wire up as shown in Fig. 19
7.1 Description of J1 terminal board
Tab. 3 - Description of accessories connection
(1)
If you are not using any accessories, connect the terminal to earth (terminals 12 ÷ 15).
Note: when the automated system is idle, the power supply (+24 V) to accessories is disabled.
*
If not using the transformer supplied by GENIUS, make
sure that the secondary winding is 12Vac - 16VA.
**
For connection of photocells, see par. 7.4
Not
used
22
ENGLISH
J2
J3
J4
12 Vac
J2
J3
J4
12 Vac
Fig.20
Fig.21
Fig.22
7.2 Wiring the motor
Wire the STEP-B motor according to the gate closing direction as shown in the figure below.
7.3 Connection of transformer (optional)
Fit the transformer support as shown in Fig. 21. Place the transformer in its compartment, as shown in Fig. 22, and make the connection
as shown in Fig. 19.
Alternatively, the transformer can be remotely located up to a distance of 100 m from the unit, using a 2 x 0,75mm
2
cable.
If not using the transformer supplied by GENIUS, make sure that the secondary winding is 12Vac - 16VA.
Closing Dir.
Battery
BROWN
BLUE
Closing Dir.
Battery
BROWN
BLUE
23
ENGLISH
Fig.23
Fig.24
Fig.25
Fig.26
7.4 Connection of photocells and safety devices
Before connecting the photocells (or other devices) we advise
you to select the type of operation according to the movement
area to be protected (see Fig. 23).
N.B.: If two devices with N.C. contact have the same function,
they must be connected to each other in series (Fig. 24).
N.B.: If two devices with N.A. contact have the same function,
they must be connected to each other in parallel (Fig. 25).
Attention: a maximum of 2 pairs of photocells can be connected to the control board
Examples of photocell connections
1 pair of OPENING photocells
1 pair of CLOSING photocells
1 pair of CLOSING photocells and 1
pair of OPENING/CLOSING photocells
2 pairs of CLOSING photocells
Connection of 2 NC contacts in series
Connection of 2 NA contacts in parallel
Opening or
opening/closing
safety devices
Closing safety devices
Opening safety devices
connection of no devices
24
ENGLISH
AB CDE
1234
F
V
F
V
J10
AB CDE
1234
F
V
F
V
max 5mm
Fig.27
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Fig.30
1
2
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!
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7.5 Connection of receiver card
Insert the receiver card in the block connector J5 (Fig. 18) as
indicated in Fig. 27.
For programming the receiver card, consult the individual
instructions.
8. START-UP
8.1 Powering up the system
After making all the cable connections we described previously,
power up the system to enable diagnostics, positioning of the
travel limit magnets, check of inputs status and programming.
8.2 Diagnostics
LED "P" (see Fig.18) - visible from inside the enclosure - performs the
diagnostics function. The LED has 4 statuses as shown in the table
below:
Tab. 4 - LED P status description
Note: in the SLEEP mode, an OPEN pulse is sufficient to move the
gate (with charged battery)
8.3 Positioning the travel limit magnets
8.3.1 Prearrangement
The STEP-B operator is supplied with a sensor which, by detecting
the transit of two magnets secured to the top of the rack,
commands the gate to stop when closing or opening.
Procedure for correct positioning of the two supplied magnets:
• Assemble the magnets according to the type of rack used:
1) Galvanised rack 30x6 module 4 (Fig. 28 - Ref. 1)
2) Galvanised rack 30x12 module 4 (Fig. 28 - Ref. 2)
3) Reinforced nylon rack 30x20 module 4 (Fig. 28 - Ref. 3)
8.3.2 Positioning
• Position the magnets on the rack as shown in Fig. 29 Ref 1. Make
sure that distance between the magnet and the operator's
body is 5mm max (Fig. 29 Ref. 2).
• Fully tighten the operator fixing screws(Fig. 10).
8.3.3 Adjustment and Fixing
• Press push-button P2 (Fig. 30 and par. 8.4) to enter the inputs
status function.
• Manually take the gate to opening position, but allow a space
of 2 cm from the travel limit mechanical stop.
• Slide the magnet on the rack (Fig. 31) until you see that LED1 on
the control board goes off (Fig. 30).
• Tighten the magnet's securing screws.
led 1
25
ENGLISH
AB CDE
1234
F
V
F
V
Fig.32
Fig.33
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• Manually take the gate to closing position, but allow a space
of 2 cm from the travel limit mechanical stop.
• Slide the magnet on the rack (Fig. 32) until you see that LED1 on
the control board goes off (Fig. 30).
• Tighten the magnet's securing screws.
8.3.4 Operator locked
• Make sure the gate is in its closed position.
• Turn the release key anti-clockwise (Fig. 33).
• Move the gate until the release meshes.
• Remove the release key and put it back in its place; close the
protective door.
8.4 Status of inputs
The board has a function for checking the status of inputs on the
terminal board.
In all LEDS OFF status (LEDs both with letters and numbers), press
the P2 push-button.
When the LEDs light up, this indicates the inputs status as shown in
Tab. 5.
Tab. 5 - Description of inputs status LEDs
Notes:
• The status of LEDs with the gate closed at rest is shown in bold.
• In the inputs status function, push-button P1 commands an
OPEN A.
When checks have finished, once again press push-button P2 to
exit the inputs status function.
8.5 Programming
These are the basic settings of the board:
Function logic: A4
Pause times: B1
Partial opening width: C2
Static force: D3
Speed: E3
If you wish to execute customised programming (see par. from
8.5.1 to 8.5.5) and time-learning (see par.8.5.6) follow the steps in
the next pages.
8.5.1 Function Logic
In all LEDS OFF status, press push-button P1.
Led A will light up together with LED 4.
Press push-button P2, for a choice of 4 different function logics.
A1 automatic
A2 safety
A3 Step-by-step automatic
A4 Step-by-step semi-automatic (default)
26
ENGLISH
P1
P2
!
P1
P2
!
P1
P2
!
P1
P2
!
P1
P2
!
P1
P2
!
P1
P2
!
P1
P2
!
!
!
!
!
!
!
!
!
P1
P2
!
P1
P2
!
P1
P2
!
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8.5.2 Pause Times
Press push-button P1 again and LED B will light together with LED
1.
Press push-button P2, for a choice of 4 different pausetimes.
B1 5 seconds (default)
B2 10 seconds
B3 20 seconds
B4 30 seconds
8.5.3 Partial Opening Width
Press push-button P1 again and LED C will light together with LED
2.
Press push-button P2, for a choice of 4 different partial openings.
C1 90 cm
C2 120 cm (default)
C3 150 cm
C4 180 cm
8.5.4 Static Force
Press push-button P1 again and LED D will light together with LED
3.
Press push-button P2, for a choice of 4 different static forces.
D1 low
D2 medium low
D3 medium high (default)
D4 high
8.5.5 Speed
Press push-button P1 again and LED E will light together with LED
3.
Press push-button P2, for a choice of 4 different speeds
E1 low
E2 medium low
E3 medium high (default)
E4 high
8.5.6 Simple learning
If you press push-button P1 again, all 5 LEDs from A to E will light.
(Make sure that the gate is closed and operator locked)
If you press push-button P2 for 1 second, the gate will start moving
until the opening travel limit magnet engages the sensor on the
operator. The 5 LEDs flash during this stage.
After learning has been completed, the 5 LEDs remain lighted
steadily.
Press push-button P1 again to exit (all LEDs OFF). Give an OPEN A
pulse with the radio control or the key push-button to close the
gate.
8.6 Status of indicator light
If you wish to use a 12V-0.5W indicator light (terminal 9 - 11 of J1,
see Fig. 19), the following table shows the statuses of the indicator
light according to gate position.
Tab. 6 - Statuses of indicator light
27
ENGLISH
Fig.34
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8.7 Testing the automated system
After programming, run an accurate functional check of the
automated system and of all the accessories connected to it,
especially the safety devices.
9. MANUAL OPERATION
If the gate has to be moved manually due to a malfunction of
the automated system, use the release device as follows:
• Open the protective door with a coin.
• Take the supplied key located inside the door, fit it in the release
system and turn it clockwise until it reaches the mechanical
stop (fig. 34).
• Open or close the gate manually.
10. RESTORING NORMAL OPERATION MODE
Procedure to relock the gate:
• Manually take the gate back to its closed position.
• Turn the release key anti-clockwise until it reaches the
mechanical stop (Fig. 34).
• Move the gate until the release meshes.
• Remove the release key and put it back in its place; close the
protective door.
11. MAINTENANCE
Carry out the following jobs at least every 6 months:
•Check if the anti-crushing facility is correctly set.
•Check the efficiency of the release system.
•Check the efficiency of the safety devices and accessories.
12. REPAIRS
For any repairs, contact authorised Repair Centres.
TROUBLESHOOTING
UNLOCK
LOCK
28
ENGLISH
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00058i0148 Rev.2
Le descrizioni e le illustrazioni del presente manuale non sono impegnative. GENIUS si riserva il diritto, lasciando inalterate le caratteristiche essenziali dell’apparecchiatura, di apportare in qualunque momento
e senza impegnarsi ad aggiornare la presente pubblicazione, le modifiche che essa ritiene convenienti per miglioramenti tecnici o per qualsiasi altra esigenza di carattere costruttivo o commerciale.
The descriptions and illustrations contained in the present manual are not binding. GENIUS reserves the right, whils leaving the main features of the equipments unaltered, to undertake any modifications to holds
necessary for either technical or commercial reasons, at any time and without revising the present publication.
Les descriptions et les illustrations du présent manuel sont fournies à titre indicatif. GENIUS se réserve le droit d’apporter à tout moment les modifications qu’elle jugera utiles sur ce produit tout en conservant les
caractéristiques essentielles, sans devoir pour autant mettre à jour cette publication .
Las descripciones y las ilustraciones de este manual no comportan compromiso alguno. GENIUS se reserva el derecho, dejando inmutadas las características esenciales de los aparatos, de aportar, en
cualquier momento y sin comprometerse a poner al día la presente publicación, todas las modificaciones que considere oportunas para el perfeccionamiento técnico o para cualquier otro tipo de exigencia
de carácter constructivo o comercial.
Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich. GENIUS behält sich das Recht vor, ohne die wesentlichen Eigenschaften dieses Gerätes zu verändern und ohne
Verbindlichkeiten in Bezung auf die Neufassung der vorliegenden Anleitungen, technisch bzw, konstruktiv / kommerziell bedingte Verbesserungen vorzunehmen.
De beschrijvingen in deze handleiding zijn niet bindend. GENIUS behoudt zich het recht voor op elk willekeurig moment de veranderingen aan te brengen die het bedrijf nuttig acht met het oog op technische
verbeteringen of alle mogelijke andere productie- of commerciële eisen, waarbij de fundamentele eigenschappen van het apparaat gehandhaafd blijven, zonder zich daardoor te verplichten deze
publicatie bij te werken.
Timbro rivenditore: / Distributor’s stamp: / Timbre de l’agent: /
Sello del revendedor: / Fachhändlerstempel: / Stempel dealer:
GENIUS S.p.A.
Via Padre Elzi, 32
24050 - Grassobbio
BERGAMO-ITALY
tel. 0039.035.4242511
fax. 0039.035.4242600
www.geniusg.com
DICHIARAZIONE CE DI CONFORMITÁ
Fabbricante: GENIUS S.p.A.
Indirizzo: Via Padre Elzi, 32 - 24050 - Grassobbio-
Bergamo - ITALIA
Dichiara che: L’operatore mod. STEP-B
• è costruito per essere incorporato in una macchina o per
essere assemblato con altri macchinari per costituire una
macchina ai sensi della Direttiva 2006/42/CE;
• è conforme ai requisiti essenziali di sicurezza delle seguenti
altre direttive CEE:
• 2006/95/CE direttiva Bassa Tensione.
• 2004/108/CE direttiva Compatibilità elettromagnetica.
Inoltre dichiara che non è consentito mettere in servizio il macchinario
fino a che la macchina in cui sarà incorporato o di cui diverrà
componente sia stata identificata e ne sia stata dichiarata la
conformità alle condizioni della Direttiva 2006/42/CEE e successive
modifiche.
Grassobbio, 30 Dicembre 2009
L’Amministratore Delegato
D. Gianantoni
CE DECLARATION OF ONFORMITY
Manufacturer: GENIUS S.p.A.
Address: Via Padre Elzi, 32 - 24050 - Grassobbio-
Bergamo - ITALY
Declares that: Operator mod. STEP-B
• is built to be integrated into a machine or to be assembled
with other machinery to create a machine under the
provisions of Directive 2006/42/EC;
• conforms to the essential safety requirements of the following
EEC directives:
• 2006/95/EC Low Voltage directive.
• 2004/108/EC Electromagnetic Compatibility directive.
and also declares that it is prohibited to put into service the machinery
until the machine in which it will be integrated or of which it will
become a component has been identified and declared as
conforming to the conditions of Directive 2006/42/EEC and
subsequent modifications.
Grassobbio, December 30, 2009
Managing Director
D. Gianantoni
DÉCLARATION CE DE CONFORMITÉ
Fabricant: GENIUS S.p.A.
Adresse: Via Padre Elzi, 32 - 24050 - Grassobbio-
Bergamo - ITALIE
Déclare que: L’opérateur mod. STEP-B
• est construit pour être incorporé dans une machine ou pour
être assemblé à d’autres appareillages, afin de constituer
une machine conforme aux termes de la Directive 2006/42/
CE;
• est conforme aux exigences essentielles de sécurité des
directives CEE suivantes:
• 2006/95/CE directive Basse Tension.
• 2004/108/CE directive Compatibilité Électromagnétique.
On déclare en outre que la mise en service de l’outillage est interdite
tant que la machine à laquelle il sera incorporé ou dont il deviendra
un composant n’a pas été identifiée et déclarée conforme aux
conditions de la Directive 2006/42/CEE et modifications successives.
Grassobbio, 30 décembre 2009
L’Administrateur Délégué
D. Gianantoni
CE-KONFORMITÄTSERKLÄRUNG
Hersteller: GENIUS S.p.A.
Adresse: Via Padre Elzi, 32 - 24050 -
Grassobbio- Bergamo – ITALIEN
Erklärt, dass: Der Antrieb STEP-B
• hergestellt wurde, um in eine Maschine eingebaut oder mit
anderen Maschinen zu einer Maschine zusammengebaut zu
werden, gemäß der Richtlinien 2006/42/EG;
• den wesentlichen Sicherheitsanforderungen der folgenden
EWG-Richtlinien entspricht:
• 2006/95/EG Niederspannungsrichtlinie.
•2004/108/EG Richtlinie zur elektromagnetischen
Verträglichkeit.
und erklärt außerdem, dass die Inbetriebnahme solange
untersagt ist, bis die Maschine, in welche diese Maschine
eingebaut wird oder von der sie ein Bestandteil ist, bestimmt
wurde und deren Übereinstimmung mit den Voraussetzungen
der Richtlinie 2006/42/EWG und nachträgliche Änderungen.
Grassobbio, 30. Dezember 2009
Geschäftsführer
D. Gianantoni
DECLARACIÓN CE DE CONFORMIDAD
Fabricante: GENIUS S.p.A.
Dirección: Via Padre Elzi, 32 - 24050 - Grassobbio-
Bergamo - ITALIA
Declara que: El operador mod. STEP-B
• ha sido fabricado para ser incorporado en una máquina o
para ser ensamblado con otras maquinarias para constituir
una máquina de conformidad con la Directiva 2006/42/CE;
• cumple con los requisitos esenciales de seguridad de las
siguientes directivas CEE:
•2006/95/CE directiva de Baja Tensión.
•2004/108/CE directiva de Compatibilidad
Electromagnética.
Asimismo declara que no está permitido poner en funcionamiento
la maquinaria hasta que la máquina en la que deberá incorporarse
o de la cual será un componente haya sido identificada y se haya
declarado su conformidad con las condiciones de la Directiva
2006/42/CEE y sucesivas modificaciones.
Grassobbio, 30 de diciembre 2009
El Administrador Delegado
D. Gianantoni
CE VERKLARING VAN OVEREENSTEMMING
Fabrikant: GENIUS S.p.A.
Adres: Via Padre Elzi, 32 - 24050 - Grassobbio-
Bergamo - ITALIE
Verklaart dat: De aandrijving mod. STEP-B
• is gebouwd voor opname in een machine of voor assemblage
met andere machines, met het doel een machine te vormen
in de zin van de Richtlijn 2006/42/EG;
•in overeenstemming is met de fundamentele veiligheidseisen
van de volgende EEG-richtlijnen:
• 2006/95/EG Laagspanningsrichtijn.
• 2004/108/EG richtlijn Elektromagnetische Compatibiliteit.
En verklaart daarnaast dat het niet is toegestaan het apparaat in
bedrijf te stellen tot de machine waarin het wordt ingebouwd of
waar het een onderdeel van zal worden, is geïdentificeerd, en
conform de vereisten van Richtlijn 2006/42/EEG en
daaropvolgende wijzigingen.
Grassobbio, 30 december 2009
De Algemeen Directeur
D. Gianantoni
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ENGLISH
Read the instructions carefully before using the product and store
them for future use
GENERAL SAFETY REGULATIONS
If correctly installed and used, the STEP-B automated system ensures
a high degree of safety.
Some simple rules on behaviour can prevent accidental trouble:
• Do not pass through the gate when it is moving. Wait for the
gate to open fully before passing through it.
• Do not, on any account, stand in the gate's movement range.
• Do not stand near the automated system or allow children,
persons or things to stand or lie there, especially while it is in use.
• Keep remote controls or other pulse generators away from
children, to prevent the automated system from being activated
involuntarily.
• Do not allow children to play with the automated system.
• Do not willingly obstruct gate movement.
• Prevent any branches or shrubs from interfering with gate
movement.
• Keep indicator-lights efficient and easy to see.
• Do not attempt to activate the gate by hand unless you have
released it.
• In the event of malfunctions, release the gearmotor to allow
access and wait for qualified technical personnel to do the
necessary work.
• Before using the manual release, disconnect the batteries.
• Do not in any way modify the components of the automated
system.
• Do not attempt any kind of repair or direct action whatever
and contact qualified personnel only.
• At least every six months: arrange a check of the automated
system, safety devices and accessories.
DESCRIPTION
These instructions apply to the following model:
GENIUS STEP-B
The STEP-B automated system for residential sliding gates consists
of a non-reversing electro-mechanical operator, powered on 12
Vdc, coupled to a control board with a work battery (not a
black-out battery), ensuring operation even in the event of a
mains power cut.
The non-reversing system guarantees the gate will automatically
lock when the motor is not operating. A release system enables
the gate to be moved by hand in case of malfunction.
The gearmotor is controlled by an electronic control unit housed
inside the gearmotor where it is adequately protected against
atmospheric agents.
The gates is normally in its closed position.
When the electronic control unit receives an opening command
via the radio control or any other pulse generator, it activates the
gearmotor to move the gate until it reaches the opening position
to allow access.
If automatic mode was set, the leaves closes automatically after
the selected pause time has elapsed.
If the semi-automatic mode was set, a second pulse must be sent
to close the gate again.
A stop pulse (if supplied) always stops movement.
For details on the behaviour of the automated system in different
function logics, consult the installation Technician.
Automated systems include safety devices that prevent the gate
from moving when there is an obstacle in the area they protect.
The STEP-B automated system is provided with an adjustable anti-
crushing device which reverses gate movement in case of contact
with an obstacle.
The warning-light indicates that the gate is currently moving.
MANUAL OPERATION
If the gate has to be moved manually due to a fault of the
automated system, use the release device as follows:
• Open the protective door with a coin.
• Take the supplied key located inside the door, fit it in the release
system and turn it clockwise until it reaches the mechanical stop
(Fig. 1).
• Open or close the gate manually.
RESTORING NORMAL OPERATION MODE
• Manually take the gate back to its closed position.
• Turn the release key anti-clockwise until it reaches the
mechanical stop (Fig. 2).
• Move the gate until the release meshes.
• Remove the release key and put it back in its place; close the
protective door.
FRANÇAIS
Lire attentivement les instructions avant d'utiliser le produit et les
conserver pour toute nécessité future.
NORMES GENERALES DE SECURITE
S'il est correctement installé et utilisé, l'automatisme STEP-B garantit
un haut niveau de sécurité.
Par ailleurs quelques normes simples de comportement peuvent
éviter les accidents:
• Ne pas transiter par le portail quand ce dernier est en
mouvement. Avant de transiter par le portail, attendre l'ouvertu-
re complète.
• Ne stationner en aucun cas sur la voie du mouvement du portail.
• Ne pas stationner et interdire aux enfants et aux tiers de stationner
près de l'automatisme; ne pas y interposer d'objets; respecter
plus encore cette norme durant le fonctionnement.
• Eloigner de la portée des enfants les radiocommandes ou tout
autre générateur d'impulsions, pour éviter tout actionnement
involontaire de l'automatisme.
• Interdire aux enfants de jouer avec l'automatisme.
• Ne pas empêcher volontairement le mouvement du portail.
• Eviter que des branches ou des arbustes n’entravent le
mouvement du portail.
• Faire en sorte que les systèmes de signalisation lumineuse soient
toujours fiables et bien visibles.
• N’actionner manuellement le portail qu’après l’avoir
déverrouillé.
• En cas de dysfonctionnement, déverrouiller le motoréducteur
pour permettre l’accès et attendre l’intervention technique du
personnel qualifié.
• Avant d'intervenir sur le déverrouillage manuel, débrancher les
batteries.
• Ne jamais modifier les composants faisant partie du système
d'automatisme.
•Eviter toute tentative de réparation ou d'intervention directe et
s'adresser uniquement à un personnel qualifié.
• Faire vérifier, tous les six mois au moins, la fiabilité de l'automatisme,
des dispositifs de sécurité et des accessoires.
DESCRIPTION
Ces instructions sont valables pour le modèle suivant:
GENIUS STEP-B
L’automatisme STEP-B pour portails coulissants domestiques est
constitué par un opérateur électromécanique irréversible,
alimenté à 12 Vcc et associé à une armoire électronique dotée
d'une batterie de fonctionnement (et non pas de black-out), qui
garantit le fonctionnement de l'automatisme même en cas de
coupure de courant.
Le système irréversible garantit le blocage mécanique du portail
quand le moteur n'est pas en fonction. Un déverrouillage manuel
permet de manœuvrer le portail en cas de dysfonctionnement.
Le fonctionnement du motoréducteur est géré par une centrale
électronique de commande, logée à l'intérieur du motoréducteur
avec un degré de protection adéquat contre les agents
atmosphériques.
Le portail se trouve normalement en position de fermeture.
Quand la centrale électronique reçoit une commande d'ouver-
ture par l'intermédiaire de la radiocommande ou de tout autre
générateur d'impulsion, elle actionne le motoréducteur obtenant
le mouvement du portail, jusqu'à la position d'ouverture qui permet
l'accès.
Si on a sélectionné le fonctionnement automatique, les vantaux
se referment d'eux-mêmes au bout du temps de pause sélectionné.
Si on a sélectionné le fonctionnement semi-automatique, envoyer
une deuxième impulsion pour obtenir la refermeture.
Une impulsion de stop (si prévue) arrête toujours le mouvement.
Pour le comportement détaillé de l'automatisme dans les
différentes logiques de fonctionnement, contacter l'Installateur.
Les automatismes comprennent des dispositifs de sécurité qui
empêchent le mouvement du portail quand un obstacle se trouve
dans la zone qu'ils protègent.
L'automatisme STEP-B est doté d'un dispositif réglable d'anti-
écrasement qui, en cas de contact avec un obstacle, invertit le
mouvement du portail.
La signalisation lumineuse indique le mouvement en cours du
portail.
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Genius STEP B Operating instructions
- Category
- Gate Opener
- Type
- Operating instructions
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in other languages
- italiano: Genius STEP B Istruzioni per l'uso
- français: Genius STEP B Mode d'emploi
- español: Genius STEP B Instrucciones de operación
- Deutsch: Genius STEP B Bedienungsanleitung
- Nederlands: Genius STEP B Handleiding
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