Comtech EF Data HPOD Operating instructions

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Part Number MN/HPOD.IOM Revision 6
IMPORTANT NOTE: The information contained in this document supersedes all previously published
information regarding these products. Product specifications are subject to change without prior notice.
HPOD
C-, X-, Ku-Band High-Power Outdoor Amplifier
Installation and Operation Manual
ER-HPOD-EA6 THIS DOCUMENT IS NOT SUBJECT TO REVISION/UPDATE! PLM CO C-0025634 Page 1 of 2
Errata A
Comtech EF Data Documentation Update
Subject: HPODGainSpecification
OriginalManualPart
Number/Rev:
MN/HPOD.IOMRev6
ErrataNumber/
PLMDocumentID:
ERHPODEA6
PLMCONumber: C0025634
Comments: Theupdatedinformationwillbeincorporatedintothenextformalrevision
ofthemanual.
Sect.1.4Specifications(Pg.17)Gainspecification
istypicalfor
CBand,XBand,KuBandunits:
70dBmin,75dBtypical
Errata A for MN-HPOD Rev 6 Update HPOD Gain Specification
ER-HPOD-EA6 THIS DOCUMENT IS NOT SUBJECT TO REVISION/UPDATE! PLM CO C-0025634 Page 2 of 2
Thispageisintentionallyblank.
ER-HPOD-EB6 THIS DOCUMENT IS NOT SUBJECT TO REVISION/UPDATE! PLM CO C-0027014 Page 1 of 6
Errata B
Comtech EF Data Documentation Update
Subject: HPOD1:2KuBandAssemblyFigures
OriginalManualPart
Number/Rev:
MN/HPOD.IOMRev6
ErrataNumber/
PLMDocumentID:
ERHPODEB6
PLMCONumber: C0027014
Comments: Theupdatedinformationw ill beincorporatedintothenextformalrevision
ofthemanual:
AddFiguresA22throughA25
forHPODKuBand1:2RedundancySystem
(CEFDP/NKT0020685)toAppendixA.REDUNDANCYSYSTEMASSEMBL:Y
KITS
ErrataBforMN/HPOD.IOMRev6AddHPODKuBand1:2RedundancySystemFigures
ER-HPOD-EB6 THIS DOCUMENT IS NOT SUBJECT TO REVISION/UPDATE! PLM CO C-0027014 Page 2 of 6
Thispageisintentionallyblank.
HPOD C-, X-, Ku-Band High-Power Outdoor Amplifier Revision 6
Appendix A MN/HPOD.IOM
A–36
A.4.2 HPOD Ku-Band 1:2 Redundancy System (CEFD P/N KT-0020685)
Figure A-22. HPOD Ku-Band 1:2 Redundancy System – Exploded Isometric View (Front)
HPOD C-, X-, Ku-Band High-Power Outdoor Amplifier Revision 6
Appendix A MN/HPOD.IOM
A–37
Figure A-23. HPOD Ku-Band 1:2 Redundancy System – Assembled Isometric View (Back)
HPOD C-, X-, Ku-Band High-Power Outdoor Amplifier Revision 6
Appendix A MN/HPOD.IOM
A–38
Figure A-24. HPOD Ku-Band 1:2 Redundancy System – Front and Bottom Views
HPOD C-, X-, Ku-Band High-Power Outdoor Amplifier Revision 6
Appendix A MN/HPOD.IOM
A–39
Figure A-25. HPOD Ku-Band 1:2 Redundancy System – Assembled Switch Detail ‘A’ and Side View
SWITCHDETAIL‘A’
ASASSEMBLED,VIEWEDFROMBACK
Copyright © 2012 Comtech EF Data. All rights reserved. Printed in the USA.
Comtech EF Data, 2114 West 7th Street, Tempe, Arizona 85281 USA, 480.333.2200, FAX: 480.333.2161
HPOD
C, X-, Ku-Band High-Power Outdoor Amplifier
Installation and Operation Manual
Part Number MN/HPOD.IOM
Revision 6
ii
Thispageisintentionallyblank.
iii
TABLE OF CONTENTS
TABLE OF CONTENTS .............................................................................................................. III
TABLES ..................................................................................................................................... VII
FIGURES ................................................................................................................................... VII
PREFACE ................................................................................................................................... IX
AboutthisMa
nual..............................................................................................................................ix
Disclaimer.................................................................................................................................................ix
ConventionsandReferences...............................................................................................................ix
PatentsandTrademarks..........................................................................................................................ix
Warnings,Cautions,andNotes................................................................................................................ix
ExamplesofMultiHazard Notices............................................................................................................x
RecommendedStandardDesignations.....................................................................................................x
MetricConversion.....................................................................................................................................x
ElectricalSafetyNotice.........................................................................................................................x
InstallationG
uidelinesRegardingPowerLineQuality.........................................................................xi
WarrantyPolicy.................................................................................................................................xii
LimitationsofWarranty..........................................................................................................................xii
ExclusiveRemedies.................................................................................................................................xiii
GettingHelp............................................................................................................................... .......xiv
ContactingComtechEFData..................................................................................................................xiv
ReturningaProductforUpgradeorRepair............................................................................................xv
CHAPTER 1. INTRODUCTION ............................................................................................. 1–1
1.1 Overview..............................................................................................................................1–1
1.1.1 Features....................................................................................................................................1–2
1.2 Functi
onalDescription..........................................................................................................1–2
1.2.1 DimensionalEnvelope ..............................................................................................................1–3
1.3 TheoryofOperation.............................................................................................................1–4
1.3.1 SSPAModule.............................................................................................................................1–5
1.3.2 PowerSupply............................................................................................................................1–5
1.3.3 CoolingSystem.........................................................................................................................1–5
1.3.4 MonitorandControl(M&C).....................................................................................................1–5
1.3.5 BlockUpConverterInputOption.............................................................................................1–6
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1.4 Specifications.......................................................................................................................1–7
CHAPTER 2. EXTERNAL CONNECTORS AND PINOUTS ................................................. 2–1
2.1 CablingConnectionTypes.....................................................................................................2–1
2.1.1 CoaxialCableConnections........................................................................................................2–1
2.1.2 CircularCableConnections.......................................................................................................2–1
2.2 HPODSSPACablingConnections...........................................................................................2–2
2.3 RFSignalInterfaceConnectorGroup.....................................................................................2–4
2.3.1 J1|RFINConnector.................................................................................................................2–4
2.3.2 J2|RFOUTConnector.............................................................................................................2–4
2.4 GroundandPo
werConnectionGroup..................................................................................2–5
2.4.1 GroundConnection..................................................................................................................2–5
2.4.2 J3|ACINConnector(ACPowerMain)....................................................................................2–5
2.4.3 J10Connector:Optional‐48VDCPowerSupply......................................................................2–6
2.5 ElectricalControlInterfaceConnectionGroup......................................................................2–7
2.5.1 J4|REDUNDANTLOOPConnector...........................................................................................2–7
2.5.2 J6|COM1Connector...............................................................................................................2–8
2.5.3 J8|INP
UTSAMPLEConnector.................................................................................................2–8
2.5.4 J9|OUTPUTSAMPLEConnector..............................................................................................2–8
2.6 EnergizingtheHPODSSPA....................................................................................................2–9
CHAPTER 3. UPDATING FIRMWARE ................................................................................. 3–1
3.1 Introduction.........................................................................................................................3–1
3.2 GettingStarted:PreparingfortheFirmwareDownload........................................................3–2
3.3 DownloadingandExtracti
ngtheFirmwareUpdate...............................................................3–5
3.4 PerformingtheFTPUploadProcedures................................................................................3–8
3.4.1 PerformingtheAutomatedSerialbasedFTPUpload Procedure.............................................3–8
3.4.2 PerformingtheEthernetbasedFTPUploadProcedure.........................................................3–10
CHAPTER 4. ETHERNET-BASED REMOTE PRODUCT MANAGEMENT ......................... 4–1
4.1 Introduction.........................................................................................................................4–1
4.2 EthernetManagementInterfaceProtocols...........................................................................4–2
4.3 SNMPInterface....................................................................................................................4–2
4.3.1 Manage
mentInformationBase(MIB)Files..............................................................................4–2
4.3.2 SNMPCommunityStrings.........................................................................................................4–3
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4.3.3 SNMPTraps..............................................................................................................................4–3
4.4 TelnetInterface....................................................................................................................4–4
4.4.1 TelnetOperationviaHype rTerminal........................................................................................4–5
4.5 HPODWebServer(HTTP)Interface.......................................................................................4–6
4.5.1 EnablingtheWebServerInterface...........................................................................................4–6
4.5.2 UserLogin.................................................................................................................................4–8
4.5.3 WebServerInterfaceOperationalFeatures..........................................................................4–9
4.5.3.1Navigation.........................................................................................................................4–9
4.5.3.2PageSections....................................................................................................................4–9
4.5.3.3ActionButto
ns..................................................................................................................4–9
4.5.3.4DropdownLists................................................................................................................4–9
4.5.3.5TextorDataEntry...........................................................................................................4–10
4.5.4 WebServerInterfaceMenuTree........................................................................................4–10
4.5.5 WebServerPageDescriptions...............................................................................................4–10
4.5.5.1HomePages....................................................................................................................4–11
4.5.5.1.1 Home|HomePage..................................................................................................4–11
4.5.5.1.2 Home|ContactPage................................................................................................4–12
4.5.5.1.3 Home|Su
pportPage...............................................................................................4–13
4.5.5.2AdminPages....................................................................................................................4–14
4.5.5.2.1 Admin|AccessPage.................................................................................................4–14
4.5.5.2.2 Admin|SNMPPage..................................................................................................4–16
4.5.5.3ConfigPages....................................................................................................................4–17
4.5.5.3.1 Config|AmplifierPage.............................................................................................4–17
4.5.5.3.2 Config|UtilityPage..................................................................................................4–19
4.5.5.3.3 Config|Red
undancyPage........................................................................................4–20
4.5.5.4StatusPages....................................................................................................................4–21
4.5.5.4.1 Status|MonitorPage...............................................................................................4–21
4.5.5.4.2 Status|AlarmsPage.................................................................................................4–22
4.5.5.4.3 Status|FETsPage.....................................................................................................4–23
CHAPTER 5. SERIAL-BASED REMOTE PRODUCT MANAGEMENT ................................ 5–1
5.1 Overview..............................................................................................................................5–1
5.2 KeyOperationalParameters.................................................................................................5–1
5.2.1 RFInputLe
vel...........................................................................................................................5–1
5.2.2 AttenuatorControl...................................................................................................................5–2
5.2.3 MuteControl............................................................................................................................5–2
5.2.4 Faults........................................................................................................................................5–2
5.2.5 PowerDetector.........................................................................................................................5–3
5.2.6 MostCommonRemoteQueries...............................................................................................5–3
5.3 SerialRemoteControlIntroduction......................................................................................5–3
5.3.1 EIA485......................................................................................................................................5–3
5.3.2 EIA232......................................................................................................................................5–4
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5.3.3 BasicProtocol...........................................................................................................................5–4
5.3.4 PacketStructure.......................................................................................................................5–5
5.3.4.1StartofPacket...................................................................................................................5–6
5.3.4.2TargetAddress..................................................................................................................5–6
5.3.4.3AddressDelimiter..............................................................................................................5–6
5.3.4.4InstructionCode................................................................................................................5–6
5.3.4.5InstructionCodeQualifier.................................................................................................5–6
5.3.4.6OptionalMessageArguments...........................................................................................5–8
5.3.4.7EndofPacket....................................................................................................................5–8
5.4 RemoteCom
mandsandQueries...........................................................................................5–9
APPENDIX A. REDUNDANCY SYSTEM ASSEMBLY KITS ............................................... A–1
A.1 Introduction.........................................................................................................................A–1
A.2 CommonMountingKits........................................................................................................A–4
A.3 1:1RedundancySystemMountingandSwitchKits.............................................................A–12
A.4 1:2RedundancySystemMountingandSwitchKitExamples...............................................A–32
APPENDIX B. 1:1 AND 1:2 REDUNDANCY OPERATION ................................................. B–1
B.1 Introduction.........................................................................................................................B–1
B.1.1 1:1RedundancyMode..............................................................................................................B–1
B.1.2 1:2Red
undancyMode..............................................................................................................B–3
B.2 RedundancyOperationUsingtheHPODWebServerInterface..............................................B–5
B.2.1 HPODWebServerInterfaceOverview.....................................................................................B–5
B.2.2 Config|RedundancyPage.......................................................................................................B–6
B.3 RedundancyOperationusingSerialbasedRemoteCommandsandQueries.........................B–8
B.4 HPODSeries1:1Redundancy Test ......................................................................................B–10
B.4.1 Connection..............................................................................................................................B–10
B.4.2 Operation................................................................................................................................B–11
APPE
NDIX C. MAINTENANCE ............................................................................................ C–1
C.1 Introduction.........................................................................................................................C–1
C.2 ReplacingthePowerSupply..................................................................................................C–2
C.2.1 RemovingtheOldPowerSupply..............................................................................................C–2
C.2.2 InstallingtheNewPowerSupply..............................................................................................C–3
C.3 ReplacingtheFanAssembly..................................................................................................C–4
C.3.1 RemovingtheOldFanAssembly..............................................................................................C–4
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C.3.2 InstallingtheNewFanAssembly..............................................................................................C–5
C.4 ScheduledMaintenance.......................................................................................................C–6
TABLES
Table21.HPODSSPAExternalConnectors.............................................................................................2–3
Table22.J2|RFOUTWaveguideOutputFlange...................................................................................2–4
Table23.J3|ACINConnectorPinout....................................................................................................2–5
Table24.J10ConnectorPinout...............................................................................................................2–6
Table25.J4|REDUNDANTLOOPConnectorPinout..............................................................................2–7
Table26.J6|COM1ConnectorPinout...................................................................................................2–8
TableA1.S
ummaryofAvailableRedundancySystemAssemblyKits.....................................................A–2
TableA2.UniversalPoleMountingKit(CEFDP/NPL/123191)PartsList..............................................A–4
TableA3.HPODUnitMountingKit(CEFDP/NPL/123001)PartsList....................................................A–6
TableA4.HP
OD1:1RedundancySystemCommonUnistrutKit(CEFDP/NKT/122001)PartsList....A–8
TableA5.HPOD1:2RedundancySystemCommonUnistrutKit(CEFDP/NKT0000017)PartsList..A–10
TableA6.ODPACBand1:1RedundancySwitch/WaveguideKit(CEFDP/NKT/1
1799)PartsList.......A–18
TableA7.ODPAXBand1:1RedundancySwitch/WaveguideKit(CEFDP/NKT/113871)PartsList....A–20
TableA8.HPODCBand1:1RedundancySwitch/WaveguideKit(CEFDP/NKT/122011)PartsList....A–23
TableA9.HPODCBandOfflineUnitTerminationBypassWavegui
deKit(CEFDP/NKT0020523)Parts
List...................................................................................................................................................A–25
TableA10.KuBand1:1RedundancyAssemblyKit(CEFDP/NKT/119361)PartsList.........................A–27
TableA11.HPODKuBand1:1RedundancySwitch/WaveguideKit(CEFDP/NKT/123371)PartsList.......
........................................................................................................................................................A–29
FIGURES
Figure11.ComtechEFDataHPODSSPA.................................................................................................1–1
Figure12.HPODSSPADimensionalEnvelope.........................................................................................1–3
Figure13.ComtechEFDataHPODSSPABlockDiagram.........................................................................1–4
Figure21.CoaxialConnectorExample....................................................................................................2–1
Figure22.CircularConnectorExample...................................................................................................2–2
Figure23.HPODEx
ternalConnectors.....................................................................................................2–3
Figure24.HPODUnit...............................................................................................................................2–9
Figure41.HPODHome|Homepage....................................................................................................4–11
Figure42.Home|Contactpage............................................................................................................4–12
Figure43.Home|Supportpage...........................................................................................................4–13
Figure44.Admin|AccessPage.............................................................................................................4–14
Figure45.Ad
min|SNMPpage.............................................................................................................4–16
Figure46.Config|Amplifierpage.........................................................................................................4–17
Figure47.Config|Utilitypage..............................................................................................................4–19
Figure48.Config|Redundancypage....................................................................................................4–20
Figure49.Status|Monitorpage ..........................................................................................................4–21
Figure410.Status|Alarmspage...........................................................................................................4–22
Figure411.St
atus|FETspage...............................................................................................................4–23
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FigureA1.UniversalPoleMountingKit(CEFDP/NPL/123191).............................................................A–5
FigureA2.HPODUnitMountingKit(CEFDP/NPL/123001)..................................................................A–7
FigureA3.HPOD1:1RedundancySystemCommonUnistrutKit(CEFDP/NKT/122001)..................A–9
FigureA4.HPOD1:2RedundancySystemCommo
nUnistrutKit(CEFDP/NKT0000017)................A–11
FigureA5.Typical1:1MountingandSwitchKitExampleExplodedIsometricView..........................A–12
FigureA6.Typical1:1MountingandSwitchKitExampleAssembledIsometricView.......................A–13
FigureA7.Typical1:1MountingandSwitchKitExampleTopView...................................................A–14
FigureA8.Ty
pical1:1MountingandSwitchKitExampleFrontView................................................A–15
FigureA9.Typical1:1MountingandSwitchKitExampleSideView..................................................A–16
FigureA10.ODPACBand1:1RedundancySwitch/WaveguideKit(CEFDP/NKT/11799)...................A–19
FigureA11.ODPAXBand1:1Redun
dancySwitch/W aveguideKit(CEFDP/NKT/113871)................A–21
FigureA12.HPODCBand1:1RedundancySystemSwitchandUnistrutAssembly(CEFDP/N
KT/122401)....................................................................................................................................A–22
FigureA13.HPODCBand1:1RedundancySwitch/WaveguideKit(CEFDP/NKT/122011)................A–24
FigureA14.HPODCBandOfflineUnit Termina
tionBypassWaveguideKit(CEFDP/NKT0020523)..A–26
FigureA15.KuBand1:1RedundancyAssemblyKit(CEFDP/NKT/119361).......................................A–28
FigureA16.HPODKuBand1:1RedundancySwitch/WaveguideKit(CEFDP/NKT/123371)..............A–30
FigureA17.HPODCBand1:2Redun
dancySystemIsometric View..................................................A–32
FigureA18.HPODCBand1:2RedundancySystemTopView...........................................................A–33
FigureA19.HPODCBand1:2RedundancySystemFrontView.........................................................A–33
FigureA20.HPODCBand1:2RedundancySys
temFrontViewSwitchDetail‘A’andSideView......A–34
FigureA21.HPODCBand1:2RedundancySystemBackView..........................................................A–35
FigureB1.HPODCBand1:2RedundancySystemBlockDiagram..........................................................B–3
FigureB2.Config|Redundancypage.....................................................................................................B–6
FigureC1.HPO
DPowerSupplyReplacement.........................................................................................C–2
FigureC2.HPODFanAssemblyRemoval.................................................................................................C–4
FigureC3.HPODFanAssemblyReplacement.........................................................................................C–5
ix
PREFACE
About this Manual
This manual provides installation and operation information for the Comtech EF Data HPOD
family of HighPower Outdoor Amplifiers. This manual is an informational document intended
for the persons responsible for the operation and maintenance of the HPOD CBand, XBand,
andKuBandunits.
Disclaimer
ComtechEFDatahasreviewedthismanualthoroughlyinordertoprovideaneasytouseguideto
thisequipment.Allstatements,technicalinformation,andrecommendationsinthismanualandin
anyguidesorrelateddocumentsarebelievedreliable,buttheaccuracyandcompletenessthereof
arenotguaranteedorwarranted , and theyareno
tintendedtobe,norshouldtheybeunderstood
tobe,representationsorwarrantiesconcerningtheproductsdescribed.Further,ComtechEFData
reservestherighttomakechangesinthespecificationsoftheproductsdescribedinthismanualat
anytimewithoutnoticeandwithoutobligationtonotifyanype
rsonofsuc h changes.
If there are any questions regarding this equipment, or the content and design of this
manual, pleaseco nta cttheCo mtechEFDataCustomerSupportDepartment.
Conventions and References
Patents and Trademarks
SeeallofComtechEFData'sPatentsandPatentsPendingathttp://patents.comtechefdata.com.
ComtechEFDataacknowledgesthatalltrademarksarethepropertyofthetrademarkowners.
Warnings, Cautions, and Notes
A WARNING
gives information about a possible hazard that MAY CAUSE DEATH
or SERIOUS INJURY.
HPOD C-, X-, and Ku-Band High-Power Outdoor Amplifiers Revision 6
Preface MN/HPOD.IOM
x
A CAUTION
gives information about a possible hazard that MAY CAUSE INJURY
or PROPERTY DAMAGE.
A NOTE
gives important information about a task or the equipment.
A REFERENCE
directs you to additional information about a task or the
equipment.
Examples of Multi-Hazard Notices
Recommended Standard Designations
Recommended Standard(RS) Designationshavebeen supersededbythenew designation ofthe
ElectronicIndustriesAssociation(EIA).ReferencestotheoldRSDesign ation(e.g.,RS232)maybe
used when depicting actual text displayed on the unit’s Web Server pages, serial interface, or
physicallabeling.Allotherre f er encesinthemanualus
etheEIAdesignations.
Metric Conversion
Metric conversion information is located on the inside back cover of this manual. This
information is provided to assist the operator in crossreferencing nonMetric to Metric
conversions.

Carefully review the following information:
Electrical Safety Notice
Neutral Fusing – Double pole/neutral fusing is used on the prime power supply
input.
Thisequipmenthasbeen designed tominimize exposureofpersonnelto hazards.For further
/