Grizzly G7944 Owner's manual

Type
Owner's manual
G7943
G7944
MODEL G7943/G7944
12 SPEED HEAVY-DUTY
DRILL PRESS
OWNER'S MANUAL
COPYRIGHT © 1992 BY GRIZZLY INDUSTRIAL, INC. REVISED MAY, 2009 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MANUFACTURED SINCE 10/02) #BL3698 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info ................................................................................................................................ 3
G7943 Machine Data Sheet ....................................................................................................... 4
G7944 Machine Data Sheet ....................................................................................................... 6
Identification ............................................................................................................................... 8
SECTION 1: SAFETY ....................................................................................................................... 9
Safety Instructions for Machinery ............................................................................................... 9
Safety for Drill Presses............................................................................................................. 11
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 12
110V Operation ........................................................................................................................ 12
SECTION 3: SET UP ...................................................................................................................... 13
Set Up Safety ........................................................................................................................... 13
Items Needed for Set Up ......................................................................................................... 13
Unpacking ................................................................................................................................ 13
Inventory ................................................................................................................................... 14
Hardware Recognition Chart .................................................................................................... 15
Clean Up .................................................................................................................................. 16
Site Considerations .................................................................................................................. 16
Column and Base ..................................................................................................................... 17
Table Support ........................................................................................................................... 17
Headstock ................................................................................................................................ 19
Drill Chuck & Arbor................................................................................................................... 20
Downfeed Handles & Belt Cover Knob .................................................................................... 21
Table ........................................................................................................................................ 21
Light .......................................................................................................................................... 22
Test Run ................................................................................................................................... 22
Mounting ................................................................................................................................... 23
Recommended Adjustments .................................................................................................... 24
SECTION 4: OPERATIONS ........................................................................................................... 25
Operation Safety ...................................................................................................................... 25
Switch/Lockout ......................................................................................................................... 25
Installing/Removing Drill Bits .................................................................................................... 25
Choosing Speeds ..................................................................................................................... 26
Changing Speeds ..................................................................................................................... 27
Drilling ...................................................................................................................................... 28
Depth Stop ............................................................................................................................... 29
Adjusting Table......................................................................................................................... 29
Arbor Removal ......................................................................................................................... 30
SECTION 5: ACCESSORIES ......................................................................................................... 31
SECTION 6: MAINTENANCE......................................................................................................... 34
General ..................................................................................................................................... 34
Cleaning ................................................................................................................................... 34
Unpainted Cast Iron ................................................................................................................. 34
Lubrication ................................................................................................................................ 34
V-Belts ...................................................................................................................................... 34
SECTION 7: SERVICE ................................................................................................................... 35
About Service ........................................................................................................................... 35
Troubleshooting ........................................................................................................................ 35
Depth Stop Calibration ............................................................................................................. 38
Feed Shaft Spring Tension ...................................................................................................... 38
SECTION 8: WIRING ...................................................................................................................... 40
Wiring Safety Instructions ........................................................................................................ 40
Electrical Components ............................................................................................................. 41
G7943/G7944 Wiring Diagram ................................................................................................. 42
G7943/G7944 Breakdown ........................................................................................................ 43
G7943/G7944 Parts List ........................................................................................................... 44
Label Placement and Parts List ............................................................................................... 46
WARRANTY AND RETURNS ........................................................................................................ 49
Model G7943/G7944 (Mfg. 10/02+)
-3-
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
Web Site: http://www.grizzly.com
Foreword
INTRODUCTION
Contact Info
We are proud to offer the Model G7943/G7944
12 Speed Heavy Duty Drill Press. This machine
is part of a growing Grizzly family of fine wood-
working and metalworking machinery. When used
according to the guidelines set forth in this manu-
al, you can expect years of trouble-free, enjoyable
operation and proof of Grizzly’s commitment to
customer satisfaction.
We are pleased to provide this manual with the
Model G7943/G7944. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G7943/G7944 as supplied when the manual was
prepared. However, owing to Grizzly’s policy of
continuous improvement, changes may be made
at any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
-4-
Model G7943/G7944 (Mfg. 10/02+)
The information contained herein is deemed accurate as of 3/29/2017 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 3
Model G7943
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G7943 12 SPEED HEAVY‐DUTY BENCH‐TOP DRILL
PRESS
Product Dimensions:
Weight.............................................................................................................................................................. 135 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 14-1/2 x 24 x 38 in.
Footprint (Length x Width)............................................................................................................................ 18 x 11 in.
Shipping Dimensions:
Carton #1
Type........................................................................................................................................... Cardboard Box
Content................................................................................................................................................. Machine
Weight...................................................................................................................................................... 84 lbs.
Length x Width x Height.......................................................................................... 29-1/2 x 17-1/4 x 11-1/2 in.
Must Ship Upright.......................................................................................................................................... No
Carton #2
Type........................................................................................................................................... Cardboard Box
Content....................................................................................................................................................... Base
Weight...................................................................................................................................................... 64 lbs.
Length x Width x Height................................................................................................... 33-3/4 x 26 x 8-1/4 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating.......................................................................................................................................... 9A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 8-1/2 ft.
Power Cord Gauge......................................................................................................................................... 18 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower............................................................................................................................................. 3/4 HP
Phase............................................................................................................................................ Single-Phase
Amps.............................................................................................................................................................. 9A
Speed................................................................................................................................................ 1720 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
G7943 Machine Data Sheet
Model G7943/G7944 (Mfg. 10/02+)
-5-
The information contained herein is deemed accurate as of 3/29/2017 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 3
Model G7943
Main Specifications:
Operation Information
Type......................................................................................................................................................... Bench
Swing......................................................................................................................................................... 14 in.
Spindle Taper............................................................................................................................................ MT#2
Spindle Travel........................................................................................................................................ 3-1/4 in.
Max. Distance From Spindle to Column...................................................................................................... 7 in.
Max. Distance From Spindle to Table........................................................................................................ 16 in.
Number of Spindle Speeds............................................................................................................................. 12
Range of Spindle Speeds........................................................................................................ 140 – 3050 RPM
Max. Head Swivel................................................................................................................................. 360 deg.
Drilling Capacity (Mild Steel)........................................................................................................ 3/4 in. in Steel
Drill Chuck Type....................................................................................................................... JT33 Key Chuck
Drill Chuck Size............................................................................................................................. 1/64 – 5/8 in.
Spindle Information
Distance From Spindle to Base................................................................................................................. 23 in.
Quill Diameter....................................................................................................................................... 2.040 in.
Table Information
Max. Table Tilt (Left/Right)..................................................................................................................... 90 deg.
Table Swing.......................................................................................................................................... 360 deg.
Table Swivel Around Center................................................................................................................. 360 deg.
Table Swivel Around Column............................................................................................................... 360 deg.
Max. Movement of Work Table............................................................................................................ 25-3/4 in.
Table Length........................................................................................................................................ 11-1/4 in.
Table Width......................................................................................................................................... 11-1/4 in.
Table Thickness.................................................................................................................................... 1-1/4 in.
Vertical Table Travel.................................................................................................... Crank Handle Operation
Number of T-Slots............................................................................................................................................ 4
T-Slot Size................................................................................................................................................ 5/8 in.
T-Slot Centers....................................................................................................................................... 3-7/8 in.
Floor-To-Table Height............................................................................................................. 9-1/2 – 23-1/2 in.
Construction
Table....................................................................................................................... Precision-Ground Cast Iron
Column....................................................................................................................................................... Steel
Spindle Housing................................................................................................................................... Cast Iron
Head.................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Paint Type/Finish.................................................................................................................................... Enamel
Other Related Information
Base Length............................................................................................................................................... 18 in.
Base Width................................................................................................................................................ 11 in.
Column Diameter.................................................................................................................................. 3.150 in.
Depth Stop Type............................................................................................ Threaded Rod with Positive Stop
Has Work Light............................................................................................................................................. Yes
Light Socket Type....................................................................................................................... 110V, Std Bulb
Maximum Bulb Wattage............................................................................................................................. 60 W
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes
Serial Number Location ................................................................................................................... ID Label on Head
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No
Awards .............................................................................. Popular Woodworking Editor's Choice Tool Buying Guide
-6-
Model G7943/G7944 (Mfg. 10/02+)
The information contained herein is deemed accurate as of 3/29/2017 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 3
Model G7944
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G7944 12 SPEED HEAVY‐DUTY 14" FLOOR DRILL
PRESS
Product Dimensions:
Weight.............................................................................................................................................................. 155 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 14 x 24 x 64 in.
Footprint (Length x Width)............................................................................................................................ 18 x 11 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 171 lbs.
Length x Width x Height....................................................................................................................... 56 x 20 x 10 in.
Must Ship Upright.................................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating.......................................................................................................................................... 9A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 8-1/2 ft.
Power Cord Gauge......................................................................................................................................... 18 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower............................................................................................................................................. 3/4 HP
Phase............................................................................................................................................ Single-Phase
Amps.............................................................................................................................................................. 9A
Speed................................................................................................................................................ 1720 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
G7944 Machine Data Sheet
Model G7943/G7944 (Mfg. 10/02+)
-7-
The information contained herein is deemed accurate as of 3/29/2017 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 3
Model G7944
Main Specifications:
Operation Information
Type........................................................................................................................................................... Floor
Swing......................................................................................................................................................... 14 in.
Spindle Taper............................................................................................................................................ MT#2
Spindle Travel........................................................................................................................................ 3-1/4 in.
Max. Distance From Spindle to Column...................................................................................................... 7 in.
Max. Distance From Spindle to Table................................................................................................. 31-1/2 in.
Number of Spindle Speeds............................................................................................................................. 12
Range of Spindle Speeds........................................................................................................ 140 – 3050 RPM
Max. Head Swivel................................................................................................................................. 360 deg.
Drilling Capacity (Mild Steel)..................................................................................................................... 3/4 in.
Drill Chuck Type....................................................................................................................... JT33 Key Chuck
Drill Chuck Size............................................................................................................................. 1/64 – 5/8 in.
Spindle Information
Distance From Spindle to Base................................................................................................................. 49 in.
Quill Diameter....................................................................................................................................... 2.040 in.
Table Information
Max. Table Tilt (Left/Right)..................................................................................................................... 90 deg.
Table Swing.......................................................................................................................................... 360 deg.
Table Swivel Around Center................................................................................................................. 360 deg.
Table Swivel Around Column............................................................................................................... 360 deg.
Max. Movement of Work Table.................................................................................................................. 14 in.
Table Length........................................................................................................................................ 11-3/8 in.
Table Width......................................................................................................................................... 11-3/8 in.
Table Thickness.................................................................................................................................... 1-1/4 in.
Vertical Table Travel.................................................................................................... Crank Handle Operation
Number of T-Slots............................................................................................................................................ 4
T-Slot Size................................................................................................................................................ 5/8 in.
T-Slot Centers....................................................................................................................................... 3-7/8 in.
Floor-To-Table Height........................................................................................................................ 20 – 46 in.
Construction
Table....................................................................................................................... Precision-Ground Cast Iron
Column....................................................................................................................................................... Steel
Spindle Housing................................................................................................................................... Cast Iron
Head.................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Paint Type/Finish.................................................................................................................................... Enamel
Other Related Information
Base Length............................................................................................................................................... 18 in.
Base Width................................................................................................................................................ 11 in.
Mobile Base........................................................................................................................................... D2260A
Column Diameter.................................................................................................................................. 3.150 in.
Depth Stop Type.......................................................................................................................................... Hub
Has Work Light............................................................................................................................................. Yes
Light Socket Type....................................................................................................................... 110V, Std Bulb
Maximum Bulb Wattage............................................................................................................................. 60 W
-8-
Model G7943/G7944 (Mfg. 10/02+)
4
8
9
7
11
5
4
3
2
6
Identification
Figure 1. Right-side controls.
Figure 2. Left-side controls.
Refer to the list below and see Figures 1 & 2 to
become familiar with the drill press controls.
1. Light Switch: Turns light ON/OFF.
2. Power Switch: Turns motor ON/OFF.
3. Belt Tension Lever: Adjusts motor location
to increase/decrease belt tension.
4. Belt Tension Lock: Locks motor in place to
maintain belt tension.
5. Crank Lever: Raises/lowers table.
6. Small Lock Lever: Locks table rotation.
7. Large Lock Lever: Locks table height.
8. Torsion Spring: Returns quill into head-
stock.
9. Lash Screw: Removes quill lash.
10. Depth Stop: Limits quill travel to a pre-set
drilling depth.
11. Table Tilt Scale: Displays current table-tilt
angle.
Refer to the list below to become familiar with
the drill press terms and definitions.
Headstock: The cast iron upper portion of the drill
press, which houses the quill and work light, and
supports the motor and belt housing.
Drift Key: A wedge-shaped tool used to separate
tapers.
T-Slot: A slot in a table used to trap a hex nut or
hex bolt to clamp down a workpiece or a vise.
Arbor: A tapered shaft that connects the chuck to
the spindle.
Quill: Houses the spindle and bearings.
Spindle: The hollow shaft that accepts the arbor.
1
10
Model G7943/G7944 (Mfg. 10/02+)
-9-
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to con-
tain long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are
NOT safety glasses.
3. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust is a carcinogen and can cause
cancer and severe respiratory illnesses.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
-10-
Model G7943/G7944 (Mfg. 10/02+)
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure oper-
ation instructions are safe and clearly
understood.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.
Undersized cords overheat and lose power.
Replace extension cords if they become
damaged. DO NOT use extension cords
for 220V machinery.
14.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY. Make sure switch is in
OFF
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
17. REMOVE ADJUSTING KEYS AND
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn-
ing machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
22. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
23. MANY MACHINES WILL EJECT
WORKPIECE TOWARD OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY.
25. BE AWARE THAT CERTAIN WOODS
MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when
exposed to fine dust. Make sure you
know what type of wood dust you will be
exposed to and always wear an approved
respirator.
Model G7943/G7944 (Mfg. 10/02+)
-11-
1. EYE/FACE/HAND PROTECTION. A face
shield used with safety glasses is rec-
ommended. Always keep hands and fin-
gers away from the drill bit. Never hold a
workpiece by hand while drilling! DO NOT
wear gloves when operating the drill.
2. SECURING BIT. Properly tighten and
securely lock the drill bit in the chuck.
3. CORRECT BIT. Use only round, hex, or
triangular shank drill bits.
4. ADJUSTING KEYS AND WRENCHES.
Remove all adjusting keys and wrenches
before turning the machine ON.
5. DRILLING SHEET METAL. Never drill
sheet metal unless it is securely clamped to
the table.
6. SURFACE / WORKPIECE PREPARATION.
Never turn the drill press ON before clearing
the table of all objects (tools, scrap wood,
etc.) DO NOT drill material that does not
have a flat surface, unless a suitable sup-
port is used.
7. DAMAGED TOOLS. Never use tools in poor
condition. Dull or damaged cutting tools
are hard to control and may cause serious
injury.
Safety for Drill Presses
8. DRILL OPERATION. Never start the drill
press with the drill bit pressed against the
workpiece. Feed the drill bit evenly into the
workpiece. Back the bit out of deep holes.
Turn the machine OFF and clear chips and
scrap pieces with a brush. Shut power OFF,
remove drill bit, and clean table before leav-
ing the machine.
9. OPERATING SPEED. Always operate your
drill press at speeds that are appropriate
for the drill bit size and the material that you
are drilling.
10. MAINTENANCE/SPEED CHANGES.
Never do maintenance or change speeds
with the machine plugged in.
11. MOUNTING WORKPIECES. Use clamps
or vises to secure workpiece before drill-
ing. Position work so you avoid drilling into
the table.
12. TABLE LOCK. Make sure the table lock is
tightened before starting the drill press.
13. EXPERIENCING DIFFICULTIES. If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Service
Department at (570) 546-9663.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
-12-
Model G7943/G7944 (Mfg. 10/02+)
Figure 3. Typical type 5-15 plug and receptacle.
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
110V Operation
Amperage Draw
The
3
4 HP motor on the Model G7943/G7944 will
draw the following amps:
Motor Draw .............................................. 9 Amps
Circuit Requirements
Whether you have a dedicated or shared circuit,
ONLY connect your machine to a circuit with
a verified ground, correctly sized wiring, and a
properly rated circuit breaker. Obey all applicable
safety and electrical codes, including the National
Electric Code (NEC). If you are unsure about
any wiring practices, consult a qualified elec-
trician.
Minimum Circuit Requirement .................15 Amp
Plug/Receptacle Type
Included Plug Type ........................... NEMA 5-15
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
We do not recommend the use of extension
cords. If you find it absolutely necessary to use
an extension cord with your machine:
Use at least a 10 gauge cord that does not
exceed 50 feet in length!
The extension cord must also contain a
ground wire and plug pin.
A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
SECTION 2: CIRCUIT REQUIREMENTS
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu-
ration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
Model G7943/G7944 (Mfg. 10/02+)
-13-
The Model G7943/G7944 was carefully packed
when it left our warehouse. If you discover the
machine is damaged after you have signed
for delivery, please immediately call Customer
Service at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
contents.
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Set Up Safety
SECTION 3: SET UP
The Model G7943/G7944
is a heavy machine. DO
NOT over-exert yourself
while unpacking or mov-
ing your machineget
assistance.
The following items are needed to complete the
set up process, but are not included with your
machine:
Description Qty
Wrench 16mm ............................................ 1
Wrench
9
16 .................................................. 1
Plumb Bob .................................................. 1
People for Lifting Help ................................ 1
Rubber Mallet ............................................. 1
60W Light Bulb ........................................... 1
Permanent Marker ...................................... 1
Lag Bolts
3
8-16 x 3 (or length as needed) . . 4
Carriage Bolts M10-1.5 x 95 ....................... 4
Flat Washers 10mm ................................... 4
Hex Nuts M10-1.5 ...................................... 4
Ruler ........................................................... 1
Drill ............................................................. 1
Drill Bit
11
32" ................................................ 1
Plywood
3
4" x 23
3
4" x 23
3
4" ........................ 2
Wood Glue ................................. As Needed
Wood Screws #6 x 1
1
4" ............................ 24
Items Needed for
Set Up
-14-
Model G7943/G7944 (Mfg. 10/02+)
Inventory
Figure 4. G7943/G7943 box inventory.
G7944
G7943
1
If any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, but for
the sake of expediency, you can get replacements at a hardware store.
Use Figure 4 and the inventory list below to inventory your drill press parts:
Description Qty
1. Table .......................................................... 1
2. Table Support Assembly ............................ 1
3. Small Lock Lever ........................................ 1
4. Large Lock Lever ....................................... 1
5. Crank Lever ................................................ 1
6. Handle ........................................................ 1
7. Column ....................................................... 1
8. Base ........................................................... 1
9. Lock Wrench .............................................. 1
10. Downfeed Handles ..................................... 3
11. Arbor ........................................................... 1
12. Drift Key ...................................................... 1
13. Chuck Key .................................................. 1
14. Chuck ......................................................... 1
15. Headstock Assembly .................................. 1
16. Hardware Bag (Not Shown) ....................... 1
—Belt Cover Knob ..................................... 1
—Hex Wrench 3mm ................................... 1
—Hex Wrench 5mm ................................... 1
—Hex Bolt M10-1.5 x 25mm ...................... 4
11
10
13
12
15
14
5
4
3
9
8
7
6
2
Model G7943/G7944 (Mfg. 10/02+)
-15-
5mm
Hardware Recognition Chart
-16-
Model G7943/G7944 (Mfg. 10/02+)
Figure 5. Working clearances.
Floor Load
Refer to the Machine Data Sheet for weight and
footprint specifications for your machine. Some
residential floors may require additional reinforce-
ment to support both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location
for your machine. See Figure 5 for the minimum
working clearances of the Model G7943/G7944.
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner, as they may damage painted sur-
faces should they come in contact. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Site ConsiderationsClean Up
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
24"
14"
Model G7943/G7944 (Mfg. 10/02+)
-17-
Table Support
Components and Hardware Needed: Qty
Table Support Assembly ................................... 1
Crank Handle .................................................... 1
Handle ............................................................... 1
Large Lock Lever ............................................... 1
Small Lock Lever ............................................... 1
The table support must be installed as described
to properly assemble your drill press.
To install the table support:
1. Check to make sure the pinion is inserted
into the table support, as shown in Figure 7,
so the pinion and gear teeth mesh together.
Figure 7. Pinion correctly installed in table
support.
Figure 6. Column secured to base.
Components and Hardware Needed: Qty
Base ...................................................................1
Column ...............................................................1
Hex Bolts M10-1.5 x 25 ......................................4
The column must be secured on the base to
properly assemble your drill press.
To secure the column to the base:
1. Place the column on the base and align the
mounting holes.
2. Secure the column to the base with the four
hex bolts, as shown in Figure 6.
Column and Base
-18-
Model G7943/G7944 (Mfg. 10/02+)
3. Remove the column ring by loosening the
setscrew, and remove the rack.
4. Place the rack inside of the table support
assembly, mesh it together with the pinion,
and slide the table support/rack assembly
over the column, as shown in Figure 9.
Figure 9. Sliding table support and rack over the
column.
5. Slide the column ring over the column with
the beveled edge facing down (Figure 10),
fit the beveled edge of the column ring over
the rack, and tighten the setscrew. Note: Do
not over-tighten the setscrew or you may split
the column ring. Also make sure the rack is
seated firmly in the lower ring.
Figure 10. Correct column ring orientation.
6. Install the crank lever over the pinion shaft,
and tighten the setscrew in the crank handle
against the flat part of the pinion shaft.
7. Thread the handle into the crank lever.
8. Thread the large lock lever into the back of
the table support assembly approximately
three turns, for now.
9. Thread the small lock lever into the front part
of the table support assembly approximately
three turns, for now. The assembly should
now be assembled as shown in Figure 11.
Figure 11. Handles and lock levers installed.
Large Lock
Lever
Crank Lever
Handle
Small Lock
Lever
2. Mark the top of the rack, as shown in Figure
8, to keep track of which end is up.
Figure 8. Marking top of rack to show which end
is up.
Column
Ring
Marking
Location
Rack
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Grizzly G7944 Owner's manual

Type
Owner's manual

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