Toro Power Max Heavy Duty 928 OXE Snowthrower User manual

Category
Snow throwers
Type
User manual
FormNo.3369-561RevB
PowerMaxHeavyDuty926/928/1028OXE
Snowthrower
ModelNo.38820—SerialNo.313000001andUp
ModelNo.38822—SerialNo.313000001andUp
ModelNo.38824—SerialNo.313000001andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential
homeownersorprofessional,hiredoperators.Itis
designedforremovingsnowfrompavedsurfaces,such
asdrivewaysandsidewalks,andothersurfacesfor
trafconresidentialorcommercialproperties.Itisnot
designedforremovingmaterialsotherthansnow.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
machinedamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comformachine
andaccessoryinformation,helpndingadealer,ortoregister
yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourmachineready.Figure1identiesthelocationofthe
modelandserialnumbersonthemachine.Writethenumbers
inthespaceprovided.
ST
OP
G016493
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3369-561*B
ThissparkignitionsystemcomplieswithCanadianICES-002.
Contents
Introduction..................................................................1
Training.................................................................3
Preparation.............................................................3
Operation...............................................................3
ClearingaCloggedDischargeChute..........................4
MaintenanceandStorage..........................................4
ToroSnowthrowerSafety.........................................4
SoundPressure.......................................................5
SoundPower..........................................................5
Vibration................................................................5
SafetyandInstructionalDecals.................................5
Setup............................................................................7
1InstallingtheUpperHandle....................................8
2InstallingtheWheelClutchCableEnds....................8
3InstallingtheTractionControlLinkage....................9
4InstallingtheChuteControlRod............................10
5ConnectingtheWiretotheHeadlight......................11
6FillingtheEnginewithOil.....................................11
7CheckingtheTirePressure....................................12
8CheckingtheSkidsandScraper..............................12
9CheckingtheTractionDriveOperation...................12
ProductOverview.........................................................14
Operation....................................................................14
FillingtheFuelTank...............................................14
StartingtheEngine.................................................15
StoppingtheEngine...............................................17
OperatingtheTractionDrive...................................18
UsingtheWheelClutchLevers.................................18
OperatingtheSpeedSelector...................................18
OperatingtheAuger/ImpellerDrive.........................19
OperatingtheQuickStic.....................................19
UncloggingtheDischargeChute..............................20
PreventingFreeze-up..............................................20
OperatingTips......................................................20
Maintenance.................................................................21
RecommendedMaintenanceSchedule(s)......................21
PreparingforMaintenance.......................................21
CheckingtheEngineOilLevel.................................21
CheckingandAdjustingtheSkids.............................21
CheckingandAdjustingtheTractionCable................22
CheckingtheAugerGearboxOilLevel......................22
ChangingtheEngineOil.........................................23
ReplacingtheSparkPlug.........................................24
AdjustingtheDischargeChuteLatch........................24
ReplacingtheDriveBelts.........................................25
ReplacingtheHeadlightBulb...................................25
Storage........................................................................26
PreparingtheMachineforStorage............................26
RemovingtheMachinefromStorage.........................26
Troubleshooting...........................................................27
2
Safety
ThismachinemeetsorexceedstheISO8437
specicationsoftheInternationalStandards
Organizationineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanualbefore
theengineiseverstarted.
Thisisthesafetyalertsymbol.Itisusedtoalertyou
topotentialpersonalinjuryhazards.Obeyallsafety
messagesthatfollowthissymboltoavoidpossibleinjury
ordeath.
Improperlyusingormaintainingthismachinecould
resultininjuryordeath.Toreducethispotential,
complywiththefollowingsafetyinstructions.
Training
Read,understandandfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis
machine.Bethoroughlyfamiliarwiththecontrolsand
theproperuseofthemachine.Knowhowtostopthe
machineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren.
Exercisecautiontoavoidslippingorfalling,especially
whenoperatingthemachineinreverse.
Preparation
Thoroughlyinspecttheareawherethemachineistobe
usedandremovealldoormats,sleds,boards,wires,and
otherforeignobjects.
Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
Donotoperatethemachinewithoutwearingadequate
wintergarments.Avoidloosettingclothingthatcanget
caughtinmovingparts.Wearfootwearthatwillimprove
footingonslipperysurfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Neverll
fueltankindoors.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainers
ontheground,awayfromyourvehicle,beforelling.
Whenpractical,removegas-poweredmachineryfrom
thetruckortrailerandrefuelitontheground.If
thisisnotpossible,thenrefuelsuchmachineryona
trailerwithaportablecontainer,ratherthanfroma
gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimes,untilrefueling
iscomplete.Donotuseanozzlelock-opendevice.
Replacegasolinecapsecurelyandwipeupspilledfuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallmachineswithelectricstarting
motors.
Adjustthecollectorhousingtocleargravelorcrushed
rocksurface.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwhenspecicallyrecommendedby
manufacturer).
Alwayswearsafetyglassesoreyeshieldsduringoperation
orwhileperforminganadjustmentorrepairtoprotect
eyesfromforeignobjectsthatmaybethrownfromthe
machine.
Operation
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden
hazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,remove
theignitionkey,thoroughlyinspectthemachineforany
damage,andrepairthedamagebeforerestartingand
operatingthemachine.
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis
generallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtheauger/impellerhousing
ordischargechute,andwhenmakinganyrepairs,
adjustmentsorinspections.
Whencleaning,repairingorinspectingthemachine,stop
theengineandmakecertaintheauger/impellerandall
movingpartshavestopped.Disconnectthesparkplug
wireandkeepthewireawayfromtheplugtoprevent
someonefromaccidentallystartingtheengine.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthemachineinorout
ofthebuilding.Opentheoutsidedoors;exhaustfumes
aredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguards,and
othersafetyprotectivedevicesinplaceandworking.
Neverdirectthedischargetowardpeopleorareaswhere
propertydamagecanoccur.Keepchildrenandothers
away.
3
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Neveroperatethemachineathightransportspeeds
onslipperysurfaces.Lookbehindandusecarewhen
operatinginreverse.
Disengagepowertotheauger/impellerwhenmachineis
transportedornotinuse.
Useonlyattachmentsandaccessoriesapprovedbythe
manufacturerofthemachine(suchaswheelweights,
counterweights,orcabs).
Neveroperatethemachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfooting,andkeeparm
holdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
ClearingaCloggedDischarge
Chute
WARNING
Handcontactwiththerotatingrotorbladesinside
thedischargechuteisthemostcommoncauseof
injuryassociatedwithmachines.Neveruseyour
handtocleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysusethecleanouttoolmountedonthe
snowthrower,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking
condition.
Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresentsuchashot
waterheaters,spaceheaters,orclothesdryers.Allowthe
enginetocoolbeforestoringinanyenclosure.
AlwaysrefertotheOperator’sManualforimportantdetails
ifthemachineistobestoredforanextendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
ToroSnowthrowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
machinesorothersafetyinformationthatyoumustknow.
Rotatingauger/impellercancutofforinjurengers
orhands.Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.Keep
yourface,hands,feet,andanyotherpartofyour
bodyorclothingawayfrommovingorrotatingparts.
Beforeadjusting,cleaning,inspecting,troubleshooting,or
repairingthemachine,stoptheengine,removethekey,
andwaitforallmovingpartstostop.Disconnect
thewirefromthesparkplugandkeepitawayfrom
thesparkplugtopreventsomeonefromaccidentally
startingtheengine.
Beforeleavingtheoperatingposition,stoptheengine,
removethekey,andwaitforallmovingpartstostop.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.While
runningtheauger/impeller,pushdownonthehandlesto
raisethefrontofthemachineafewinches(centimeters)
offthepavement.Thenliftthehandlesquicklytobump
thefrontofthemachineonthepavement.Repeatif
necessaryuntilastreamofsnowcomesoutthedischarge
chute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthemachine,stoptheengine,waitfor
allmovingpartstostop,andusethecleanouttool;
neveruseyourhand.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoonafter
ithasstoppedbecausetheenginemaybehotenoughto
causeaburn.
Figure3
1.Symbolstampedonthemuferheatshield
Performonlythosemaintenanceinstructionsdescribedin
thismanual.Beforeperforminganymaintenance,service,
oradjustment,stoptheengine,removethekey,and
disconnectthewirefromthesparkplug.Ifmajorrepairs
areeverneeded,contactyourAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days,drain
thefuelfromthefueltanktopreventapotentialhazard.
Storefuelinanapprovedfuelcontainer.Removethekey
fromtheignitionswitchbeforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand
accessories.
4
SoundPressure
Thismachinehasasoundpressurelevelattheoperator’sleft
earof87.5dBA(models38820and38822)and87.3dBA
(model38824),andasoundpressurelevelattheoperator’s
rightearof86.6dBA(models38820and38822)and85.7dBA
(model38824).Thesoundpressurelevelwasdetermined
accordingtotheproceduresoutlinedinENISO11201.
SoundPower
Thismachinehasaguaranteedsoundpowerlevelof103
dBA(models38820and38822)and105dBA(model38824).
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO3744.
Vibration
Measuredvibrationlevelforthelefthand=3.8m/s
2
(models
38820and38822)and4.7m/s
2
(model38824).
Measuredvibrationlevelfortherighthand=4.8m/s
2
(models38820and38822)and5.6m/s
2
(model38824).
Themeasuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO20643.
SafetyandInstructional
Decals
Important:Safetyandinstructiondecalsarelocated
nearareasofpotentialdanger.Replacedamageddecals.
106-4525
Reorderpartno.112-6633
1.Fast
3.Slow
2.Forwardspeeds4.Reversespeeds
107-3040
1.Cuttingdismemberment,impellerandcutting
dismemberment,augerhazards—keepbystandersasafe
distancefromthesnowthrower.
112-6625
Reorderpartno.112-6629
1.Cutting/dismembermenthazard,impeller—donotplace
yourhandinthechute;stoptheenginebeforeleavingthe
operator'sposition,usethetooltoclearthechute.
5
112-6627
1.Leftturncontrol
3.Warning—readthe
Operator'sManual.
5.Cutting/dismemberment
hazard,impeller—keep
awayfrommovingparts;
removetheignitionkeyand
readtheinstructionsbefore
servicingorperforming
maintenance.
7.Auger/impeller
drive—squeezetheleverto
engage;releasethelever
todisengage.
2.Tractiondrive—squeeze
thelevertoengage;release
thelevertodisengage.
4.Cutting/dismemberment
hazard,impeller—do
notplaceyourhand
inthechute;stopthe
enginebeforeleavingthe
operator'sposition,usethe
tooltoclearthechute.
6.Thrownobject
hazard—keepbystanders
asafedistancefromthe
snowthrower.
8.Rightturncontrol
125–1102
1.Enginestop3.Variablespeedcontrol
2.Slow
4.Fast
x 3
1
2
3
4
5
120-9805
120-9805
1.Insertthekey.
2.Primetheengine3times.
3.Engagethechoke.
4.Pullthestartercord.
5.Oncetheengineisrunning,disengagethechoke.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Handlebolts4
Curvedwashers
4
1
Locknuts4
Installtheupperhandle.
2
Nopartsrequired
Installthewheelclutchcableends
3
Nopartsrequired
Installthetractioncontrollinkage.
Carriagebolts
2
4
Locknuts2
Installthechutecontrolrod.
5
Cabletie
1
Connectthewiretotheheadlight.
6
Nopartsrequired
Filltheenginewithoil.
7
Nopartsrequired
Checkthetirepressure.
8
Nopartsrequired
Checktheskidsandscraper.
9
Nopartsrequired
Checktheoperationofthetractiondrive.
7
1
InstallingtheUpperHandle
Partsneededforthisprocedure:
4Handlebolts
4
Curvedwashers
4Locknuts
Procedure
Note:Donotremovetherubberbandonthecablesuntil
youhaveinstalledtheupperhandle.
1.Liftandrotatetheupperhandleandpositionitover
thelowerhandle(Figure4).
Important:Routethecablesattachedtothe
QuickStickinsidetheupperhandlelegsand
ensurethatthecablesandthewireforthe
headlightarenotpinchedbetweenthehandle
sections.
Figure4
1.Cables
2.Securetheupperhandlewith4handlebolts,4curved
washers,and4locknutsfromtheloosepartsbag
(
Figure5).
Figure5
2
InstallingtheWheelClutch
CableEnds
NoPartsRequired
Procedure
1.Unwrapthecableendsfromthelowerhandle
(Figure6).
Figure6
2.Routeeithertheleftorrightcableendoverthelower
handleandinsertthecableendintotheholeinthe
correspondingwheelclutchlever(Figure7).
8
Figure7
1.Wheelclutchlever
3.Removethenutandwasherfromthehandle,attach
thecableclamponthecabletothehandle,installthe
washerandthenut,andhandtightenthenut(Figure8).
Figure8
1.Cableclamp(2)
Important:Ensurethatthecurvedsideofthe
cableclampisagainstthehandleandthatthe
cableisroutedbelowtheclampbolt.Thecable
mustbeinastraightlinefromthecableclamp
tothepointwhereitattachestothewheelclutch
lever.
4.Pullthecablejacketdowngentlyuntilthewheelclutch
leverisdownandtheslackisoutofthecable,then
tightenthecableclampnutsecurely(Figure9).
Figure9
5.Squeezetheleverfully,thencheckthegapbetweenthe
bottomofthehandleandthewheelclutchleverend
(Figure10).
Figure10
Note:Thegapshouldbeapproximatelythethickness
ofapencil(1/4inchor6mm).Ifitisgreater,loosen
thecableclampnut,slidethecablejacketupslightly,
tightenthecableclampnut,andcheckthegapagain.
6.Repeatsteps2through5fortheothercable.
3
InstallingtheTractionControl
Linkage
NoPartsRequired
Procedure
1.Removethehairpincotterandwasherfromthelower
endofthespeedcontrolrodandinsertthelowerend
oftherodintothelowerlinkarmsothatthebentend
ofthespeedcontrolrodfacesrearward(Figure11).
Figure11
2.Securethelowerendofthespeedcontrolrodwiththe
washerandhairpincotterthatyoupreviouslyremoved.
3.Removethehairpincotterandtheouterwasherfrom
thetrunnionontheupperendofthespeedcontrol
rod(Figure12).
9
Figure12
1.Speedselectorlever
3.Innerwasher
2.Trunnion
4.Outerwasher
Note:Tomakeinstallationeasier,leavetheatwasher
onthetrunnion(Figure12).
4.ShiftthespeedselectorleverintoPositionR2.
5.Rotatethelowerlinkarmfullyupward
(counterclockwise)(Figure13).
Figure13
6.Liftuponthespeedcontrolrodandinsertthetrunnion
intotheholeinthespeedselectorlever(Figure12).
Note:Ifthetrunniondoesnottintothehole
whenyouliftuponthespeedcontrolrod,rotatethe
trunnionupwardordownwardonthespeedcontrol
roduntilitts.
7.Securethetrunnionandupperendofthespeedcontrol
rodwiththeouterwasherandahairpincotteryou
previouslyremoved.
Note:Foreasierinstallation,lookdownthroughthe
openinginthespeedselector(Figure14).
Figure14
1.Speedselector
4
InstallingtheChuteControl
Rod
Partsneededforthisprocedure:
2
Carriagebolts
2Locknuts
Procedure
1.UnwraptheQuickStickandrotateitsothatitis
uprightandinthecenter.
2.Holdthebluetriggercapdownandpulltheleverfully
rearward.
Note:Thedischargechuteanddeectorshouldface
forward.Iftheydonot,holdthebluetriggercap
down(butdonotmovetheQuickStick)androtatethe
dischargechuteuntiltheydo.
3.Aligntheattenedbackendofthelongchutecontrol
rodwiththeattenedfrontendoftheshortrod
thatextendsfromthecontrolpanelsothattheynest
together(Figure15).
10
g018656
Figure15
1.Shortrod
2.Longchutecontrolrod
4.Insertthefrontendoftherodintotheopeningin
thebackofthechutegearcoveruntilitslidesintothe
chutegear(Figure16).
Figure16
5.Aligntheholesinthenestedendsoftherodsand
insert2carriagebolts(intheloosepartsbag)through
theshortrodfromtheleftsideofthemachine(from
theoperatingposition).
6.Insertthecableclipthatsupportsthedeectorcable
undertheheadoftheforwardcarriagebolt,andsecure
thecarriageboltswithlocknutsfromthelooseparts
bag(Figure17).
g018657
Figure17
1.Cableclip2.Deectorcable
7.HoldthebluetriggercapdownandrotatetheQuick
Stickinacircletoensurethatthechuteanddeector
operatesmoothly.
5
ConnectingtheWiretothe
Headlight
Partsneededforthisprocedure:
1
Cabletie
Procedure
1.Insertthewireconnectoronthelooseendofthewire
straightintothebackoftheheadlightuntilitissecurely
inplace(Figure18).
1
2
3
G016761
Figure18
1.Plasticcliponwire
connector
3.Cabletie
2.U-bolt
Note:Ensurethattheplasticcliponthewire
connectorisonthebottom(Figure18).
2.Secureacabletie(fromtheloosepartsbag)aroundthe
wireandthehandleaboutaninch(2.5cm)belowthe
U-bolt(Figure18).
11
6
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinecomeswithoilintheenginecrankcase.
Note:Beforestartingtheengine,checktheoilleveland
addoilifnecessary.
UseautomotivedetergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.Refertoyourengineowner's
manual.
UseFigure19belowtoselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure19
EngineOilCapacities
Model
EngineOilCapacity
38820
38822
38824
30to32oz.(0.89to0.95l)
1.Removethedipstickbyrotatingthecap
counterclockwiseandslowlypouroilintotheoil
lltubetoraisetheoilleveltotheFullmarkonthe
dipstick.Donotoverll.(Figure20).
G016497
1
2
Figure20
1.Full2.Addoil
2.Installthedipsticksecurelybypushingthecapdown
atandturning.
Note:Donotspilloilaroundtheoillltube;oilcould
leakontotractionpartsandcausethetractiontoslip.
7
CheckingtheTirePressure
NoPartsRequired
Procedure
Thetiresareoverinatedatthefactoryforshipping.Reduce
thepressureequallyinbothtirestobetween17and20psi
(116and137kPa).
8
CheckingtheSkidsand
Scraper
NoPartsRequired
Procedure
RefertoCheckingandAdjustingtheSkidsandScraperin
Maintenance.
12
9
CheckingtheTractionDrive
Operation
NoPartsRequired
Procedure
CAUTION
Ifthetractiondriveisnotproperlyadjusted,the
machinemaymoveinthedirectionoppositeof
whatyouintended,causinginjuryand/orproperty
damage.
Carefullycheckthetractiondriveandadjustit
properly,ifnecessary.
1.Starttheengine;refertoStartingtheEngine.
2.MovethespeedselectortoPositionR1;referto
OperatingtheSpeedSelector.
3.Squeezethelefthand(traction)levertothehand-grip
(Figure21).
Figure21
Themachineshouldmoverearward.Ifthemachine
doesnotmoveormovesforward,completethe
following:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(
Figure12).
C.Turnthetrunniondownward(clockwise)onthe
speedcontrolrod(Figure12).
D.Connectthetrunniontothespeedselectorlever
(
Figure12).
4.Releasethetractionlever.
5.MovethespeedselectortothePositionF1;referto
OperatingtheSpeedSelector.
6.Squeezethelefthand(traction)levertothehand-grip
(Figure21).
Themachineshouldmoveforward.Ifthemachine
doesnotmoveormovesrearward,completethe
following:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(
Figure12).
C.Turnthetrunnionupward(counterclockwise)on
thespeedcontrolrod(Figure12).
D.Connectthetrunniontothespeedselectorlever
(Figure12).
7.Ifyoumadeanyadjustments,repeatthisprocedure
untilnoadjustmentsarerequired.
Important:Ifthemachinemoveswhenthetraction
leverisinthereleasedposition,checkthetractioncable
(refertoCheckingandAdjustingtheTractionCable)or
takethemachinetoanAuthorizedServiceDealerfor
service.
13
ProductOverview
G016495
Figure22
1.Hand-grip(2)10.Scraper
2.Auger/impellerlever
11.Auger
3.Speedselectorlever12.Skid(2)
4.QuickStick®discharge
chutecontrol
13.Electricstarterbutton
5.Tractionlever14.Electricstarterplug-in
6.Fueltankcap
15.Snowcleanouttool
7.Engineoillltube/dipstick
16.Headlight
8.Chutedeector17.Wheelclutchlever(2)
9.Dischargechute
ST
OP
1
2
3
4
5
6
7
G016500
Figure23
1.Primer5.Throttle
2.Ignitionswitch
6.Oildrainplug
3.Choke
7.Recoilstarter
4.Fuelshutoffvalve
Figure24
1.Snowcleanouttool(attachedtothehandle)
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
onthegroundbeforelling,notinavehicleor
onanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
14
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.
DoNotusegasolinecontainingmethanol.
DoNotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
DoNotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
Do not add oil to the gasoline.
Note:Donotllabovethebottomofthetankneck.
g01881 1
Figure25
1.Donotllabovethebottomofthetankneck
StartingtheEngine
1.Checktheengineoillevel.RefertoCheckingthe
EngineOilLevelinMaintenance.
2.Turnthefuelshutoffvalve1/4turncounterclockwise
toopenit(Figure26).
G016512
Figure26
3.Inserttheignitionkeyallthewayin(Figure27).
1
G016498
Figure27
1.Ignitionkey
15
4.Firmlypushintheprimerwithyourthumbasindicated
bythechartbelow,holdingtheprimerinforasecond
beforereleasingiteachtime(Figure28).
Numberofprimes
Temperature
3
0°F(-18°C)orabove
4
-10°Fto0°F(-23°Cto-18°C)
6
-10°F(-23°C)andbelow
G016494
Figure28
5.MovethechoketotheChokeposition(Figure29).
G016501
Figure29
6.MovethethrottletotheFastposition(Figure30).
STOP
G016504
Figure30
7.Startthemachinebypullingtherecoilstarteror
pressingtheelectric-starterbutton(Figure31).
16
g018812
Figure31
1.Electric-starterbutton3.Recoilstarter
2.Electricstarterplug-in
Note:Tousetheelectricstarter,connectapower
cordtotheelectricstarterplug-inrstandthentoa
poweroutlet.UseonlyaUL-listed,16-gaugeextension
cordrecommendedforoutdoorusethatisnotlonger
than50feet(15m).
WARNING
Theelectricalcordcanbecomedamaged,
causingashockorre.
Thoroughlyinspecttheelectricalcordbefore
usingthemachine.Ifthecordisdamaged,
donotoperatethemachine.Replaceorrepair
thedamagedcordimmediately.Contactan
AuthorizedServiceDealerforassistance.
Important:Topreventdamagingtheelectric
starter,runitinshortcycles(5secondson,
5secondsoff),nomorethan10times.Ifthe
enginestilldoesnotstart,takethemachinetoan
AuthorizedServiceDealerforservice.
8.Disconnectthepowercordfromthepoweroutletrst
andthenfromthemachine(electricstartonly).
9.Allowtheenginetowarmup;graduallymovethe
choketowardtheRunposition.Waitfortheengineto
runsmoothlybeforeeachchokeadjustment.
CAUTION
Ifyouleavethemachinepluggedintoa
poweroutlet,someonecaninadvertentlystart
themachineandinjurepeopleordamage
property.
Unplugthepowercordwheneveryouarenot
startingthemachine.
StoppingtheEngine
1.MovethethrottletotheSlowposition,andthentothe
Stopposition(Figure32)tokilltheengine.Theengine
canalsobestoppedbypullingtheignitionkeyoutward
tothemiddleposition.
STOP
G016505
Figure32
2.Waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removetheignitionkeytopreventaccidentalstarting.
4.Closethefuelshutoffvalvebyrotatingitclockwise
(Figure33).
G016499
Figure33
5.Pulltherecoilstarter3or4times.Thishelpsprevent
therecoilstarterfromfreezingup.
17
OperatingtheTractionDrive
CAUTION
Ifthetractiondriveisnotproperlyadjusted,the
machinemaymoveinthedirectionoppositeof
whatyouintended,causinginjuryand/orproperty
damage.
Carefullycheckthetractiondriveandadjustit
properly,ifnecessary;refertoCheckingtheTraction
DriveOperationinSetupformoreinformation.
Important:Ifthemachinemoveswhenthetraction
leverisinthereleasedposition,checkthetractioncable
(refertoCheckingandAdjustingtheTractionCable)or
takethemachinetoanAuthorizedServiceDealerfor
service.
Important:Tooperatethetractiondrive,youmust
operatethemachinewiththeself-propelfeature
engaged.RefertoFreewheelingorUsingtheSelf-propel
Drive.
1.Toengagethetractiondrive,squeezethelefthand
(traction)levertothehandgrip(
Figure34).
Figure34
2.Tostopthetractiondrive,releasethetractionlever.
UsingtheWheelClutchLevers
Thewheelclutchleversallowyoutomomentarilydisengage
thedrivetooneorbothwheelswiththetractiondrivelever
stillengaged.Thisenablesyoutoturnandmaneuverthe
machineeasily.
Note:Holdingdownthetractionleveragainstthehandle
engagesthetractiondrivetobothwheels.
Toturnthemachinetotheright,liftupontherightwheel
clutchleverandsqueezeittowardthehandle(Figure35).
Figure35
Note:Thisdisengagesthedrivetotherightwheelwhile
theleftwheelcontinuesdriving,andthemachineturnsto
theright.
Note:Similarly,squeezingtheleftwheelclutchleverturns
themachinetotheleft.
Whenyoucompletetheturn,releasethewheelclutchlever,
andthedrivere-engagesbothwheels(
Figure36).
Figure36
Momentarilysqueezingandreleasingtheleftorrightwheel
clutchleveralsoallowsforsteeringadjustmentstokeepthe
machinegoinginastraightline,especiallyindeepsnow .
Squeezingbothwheelclutchleverssimultaneouslydisengages
thedrivetobothwheels.Thisenablesyoutomanuallymove
themachinebackwardwithoutstoppingtoshiftitintoa
reversegear.Italsoallowsyoutomaneuverandtransportthe
machinemoreeasilywhentheengineisnotrunning.
OperatingtheSpeedSelector
Thespeedselectorhas6forwardand2reversegears.To
changespeeds,releasethetractionleverandshiftthespeed
selectorlevertothedesiredposition(Figure37).Thelever
locksinanotchateachspeedselection.
Figure37
18
OperatingtheAuger/Impeller
Drive
1.Toengagetheauger/impellerdrive,squeezethe
righthand(auger/impeller)levertothehandgrip
(Figure38).
Figure38
2.Tostoptheaugerandimpeller,releasetherighthand
lever.
Important:Whenyouengageboththe
auger/impellerleverandthetractionlever,the
tractionleverlockstheauger/impellerleverdown,
freeingyourrighthand.Toreleasebothlevers,
simplyreleasethelefthand(traction)lever.
3.Iftheaugerandimpellercontinuetorotatewhenyou
releasetheauger/impellerlever,donotoperatethe
machine.Checktheauger/impellercable(referto
CheckingandAdjustingtheAuger/ImpellerCable)
andadjustitifnecessary.Otherwise,takethemachine
toanAuthorizedDealerforservice.
WARNING
Iftheaugerandimpellercontinuetorotate
whenyoureleasetheauger/impellerlever,you
couldseriouslyinjureyourselforothers.
Donotoperatethemachine.Takeittoan
AuthorizedServiceDealerforservice.
OperatingtheQuickStick®
HoldthebluetriggercapdowntousetheQuickStickto
movethedischargechuteandthechutedeector.Releasethe
triggercaptolockthedischargechuteandchutedeector
intoposition(
Figure39).
Figure39
MovingtheDischargeChute
HoldthebluetriggercapdownandmovetheQuickStick
tothelefttomovethedischargechutetotheleft;movethe
QuickSticktotherighttomovethedischargechutetothe
right(
Figure40).
Figure40
Ifthechutedoesnotmove,refertoAdjustingthe
DischargeChuteLatch.
Ifthechutedoesnotturnasfartotheleftasitdoesto
theright,ensurethatthecableisroutedtotheinsideof
thehandles.RefertoInstallingtheUpperHandle.
Ifthechutedoesnotlockintoplacewhenyoureleasethe
triggercap,refertoAdjustingtheDischargeChuteLatch.
MovingtheChuteDeector
HoldthebluetriggercapdownandmovetheQuickStick
forwardtolowerthechutedeector;moveitrearwardtoraise
thechutedeector(Figure41).
19
Figure41
UncloggingtheDischarge
Chute
WARNING
Iftheauger/impellerisrunningbutthereisno
snowcomingoutofthedischargechute,the
dischargechutemaybeclogged.
Neveruseyourhandstoclearacloggeddischarge
chute.Thiscouldresultinpersonalinjury.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.While
runningtheauger/impeller,pushdownonthehandlesto
raisethefrontofthemachineafewinches(centimeters)
offthepavement.Thenliftthehandlesquicklytobump
thefrontofthemachineonthepavement.Repeatif
necessaryuntilastreamofsnowcomesoutthedischarge
chute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthemachine,stoptheengine,waitforall
movingpartstostop,andusethesnowcleanouttool;
neveruseyourhand.
Important:Uncloggingthedischargechuteby
bumpingthefrontofthemachineonthepavement
maycausetheskidstomove.Adjusttheskidsand
tightentheskidboltssecurely.
PreventingFreeze-up
Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen
tryingtooperatefrozencontrols.Ifyouhavedifculty
operatinganycontrolorpart,starttheengineandletit
runforafewminutes.
Afterusingthemachine,lettheenginerunforafew
minutestopreventmovingpartsfromfreezing.Engage
theauger/impellertoclearanyremainingsnowfrom
insidethehousing.RotatetheQuickSticktopreventit
fromfreezing.Stoptheengine,waitforallmovingparts
tostop,andremovealliceandsnowfromthemachine.
Withtheengineoff,pulltherecoilstarterhandleseveral
timesandpushtheelectric-starterbuttononcetoprevent
therecoilstarterandelectricstarterfromfreezingup.
OperatingTips
DANGER
Whenthemachineisinoperation,theimpellerand
augercanrotateandcutofforinjurehandsandfeet.
Beforeadjusting,cleaning,inspecting,
troubleshooting,orrepairingthemachine,stop
theengineandwaitforallmovingpartstostop.
Disconnectthewirefromthesparkplugand
keepitawayfromtheplugtopreventsomeone
fromaccidentallystartingtheengine.
Removeanobstructionfromthedischarge
chute;refertoUncloggingtheDischargeChute.
Ifnecessary,usethesnowcleanouttool,not
yourhands,toremoveanobstructionfromthe
dischargechute.
Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.
Keepface,hands,feet,andanyotherpartof
yourbodyorclothingawayfromconcealed,
moving,orrotatingparts.
WARNING
Theimpellercanthrowstones,toys,andother
foreignobjectsandcauseseriouspersonalinjuryto
theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects
thattheaugerscouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea
ofoperation.
AlwayssetthethrottletotheFastpositionwhenthrowing
snow .
Iftheengineslowsdownunderaloadorthewheelsslip,
shiftthemachineintoalowergear.
Ifthefrontofthemachineridesup,shiftthemachine
intoalowergear.Ifthefrontcontinuestorideup,liftup
onthehandles.
20
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32

Toro Power Max Heavy Duty 928 OXE Snowthrower User manual

Category
Snow throwers
Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI