Toro TimeCutter SS 4200 Riding Mower User manual

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FormNo.3394-172RevG
TimeCutter
®
SS4200Riding
Mower
ModelNo.74720—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3394-172*G
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
GrossHorsepower
Thegrossornethorsepowerofthisenginewaslaboratory
ratedbytheenginemanufacturerinaccordancewiththe
SocietyofAutomotiveEngineers(SAE)J1940.Ascongured
tomeetsafety,emission,andoperatingrequirements,
theactualenginetorqueonthisclassofmowerwillbe
signicantlylower.
Gotowww .Toro.comtoviewspecicationsonyourmower
model.
Introduction
Thismachineisaride-on,rotary-bladelawnmowerintended
tobeusedbyhomeownersinresidentialapplications.Itis
primarilydesignedforcuttinggrassonwell-maintainedlawns.
Itisnotdesignedforcuttingbrush,mowinggrassandother
growthalongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G014523
1
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Figure2
1.Safetyalertsymbol.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................12
Operation....................................................................13
AddingFuel...........................................................13
UsingStabilizer/Conditioner...................................14
FillingtheFuelTank...............................................14
CheckingtheEngine-OilLevel.................................14
BreakinginaNewMachine......................................14
ThinkSafetyFirst...................................................15
StartingtheEngine.................................................16
OperatingtheBlades...............................................17
StoppingtheEngine...............................................17
DrivingtheMachine...............................................17
StoppingtheMachine.............................................19
AdjustingtheHeight-of-Cut....................................19
AdjustingtheAnti-ScalpRollers...............................19
PositioningtheSeat................................................20
AdjustingtheMotion-ControlLevers........................20
PushingtheMachinebyHand..................................20
GrassDeector......................................................21
TransportingtheMachine........................................21
LoadingtheMachine..............................................22
OperatingTips......................................................23
Maintenance.................................................................25
RecommendedMaintenanceSchedule(s)......................25
PremaintenanceProcedures........................................25
RaisingtheSeat......................................................25
Lubrication...............................................................26
GreasingtheBearings.............................................26
EngineMaintenance..................................................26
ServicingtheAirCleaner.........................................26
ServicingtheEngineOil..........................................27
ServicingtheSparkPlug..........................................29
FuelSystemMaintenance...........................................31
ReplacingtheIn-LineFuelFilter...............................31
ElectricalSystemMaintenance....................................32
ChargingtheBattery...............................................32
ServicingtheFuses.................................................33
DriveSystemMaintenance.........................................34
CheckingtheTirePressure......................................34
ReleasingtheElectricBrake.....................................34
CoolingSystemMaintenance......................................35
CleaningtheEngineScreen......................................35
CleaningtheEngineCoolingFinsand
Shrouds.............................................................35
MowerMaintenance...................................................35
ServicingtheCuttingBlades.....................................35
LevelingtheMowerDeck........................................38
RemovingtheMower..............................................39
MowerBeltMaintenance.........................................40
InstallingtheMower...............................................41
ReplacingtheGrassDeector..................................41
Cleaning...................................................................42
WashingtheUndersideoftheMower........................42
Storage........................................................................43
CleaningandStorage..............................................43
Troubleshooting...........................................................44
Schematics...................................................................46
3
Safety
Toreducethepotentialforinjury,complywiththese
safetyinstructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCAUTION,WARNING,
orDANGER-"personalsafetyinstruction."Failure
tocomplywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
ThefollowinginstructionsareadaptedfromANSIstandard
B71.1-2012.AllthelanguagewithinthisANSIstandard
appliestothismachine;however,duetotheapplicationof
thestandardacrossmanydifferenttypesofproductssome
statementscanseemgeneralormisleading.Intheseinstances,
Torohasrenedthestatementtoconveythemeaningofthe
standardwhilebettermatchingtheproductthisOperator's
Manualpertains.Safetyinformationinadditiontothe
instructionsfoundintheANSIstandardbelowcanbefound
inToroRidingMowerSafetyattheendofthissection.
GeneralOperation
Read,understand,andfollowallinstructionsinthe
operator'smanualandonthemachinebeforestarting.
Donotplacehandsorfeetnearrotatingpartsorunder
themachine.Keepclearofthedischargeopeningatall
times.
Allowonlyresponsibleadultswhoarefamiliarwiththe
instructionstooperatethemachine.
Cleartheareaofobjectssuchasrocks,toys,wire,etc.,
whichcouldbepickedupandthrownbytheblade.
Besuretheareaisclearofotherpeoplebeforemowing.
Stopthemachineifanyoneentersthearea.
Nevercarrypassengers.
Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhilebacking
up.
Beawareofthemowerdischargedirectionanddonot
pointitatanyone.Avoiddischargingmaterialagainsta
wallorobstruction.Materialmayricochetbacktoward
theoperator.Stoptheblade(s)whencrossinggravel
surfaces.
Donotoperatethemachinewithoutdeector,discharge
coverorentiregrasscollectionsysteminplaceand
working.
Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
Neverleavearunningmachineunattended.Alwaysturn
offblades,setparkingbrake,shutofftheengine,and
removekeybeforedismounting.
Turnoffthebladeswhennotmowing.Shutoffthe
engine,removethekeyfromtheignitionswitch,andwait
forallmovingpartstostopbeforeleavingtheoperating
position.beforecleaningthemachine,removingthegrass
catcheroruncloggingthedischargechute.
Operatethemachineonlyindaylightorgoodarticial
light.
Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Useextracarewhenloadingorunloadingthemachine
intoatrailerortruck.
Wearappropriateclothing,includingslip-resistant,
substantialfootwear,eyeprotection,andhearing
protection.Tiebacklonghair.Donotwearjewelry.
Alwaysfollowtherecommendationsforanyapplication
ofcounterweights.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Operationonallslopesrequiresextracaution.Ifyoucannot
backuptheslopeorifyoufeeluneasyonit,donotmowit.
Donotmowslopesgreaterthan15degrees.
Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe
machine.
Choosealowgroundspeedsoyouwillnothavetostop
whileoperatingonaslope.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand
lossofcontrol.
Alwayskeepthedrivewheelsengagedwhengoingdown
slopes.
Reducespeedanduseextremecautiononslopes.
Donotmakesuddenturnsorrapidspeedchanges.
Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.
Alwaysavoidsuddenstartingorstoppingonaslope.If
tireslosetraction,stopthemachine,disengagetheblades
andproceedslowlyofftheslope.
4
Useextremecarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachineandcause
lossofcontrol.
Donottrytostabilizethemachinebyputtingyourfoot
ontheground.
Donotmowneardrop-offs,ditches,steepbanksor
water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathordrowning.
Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanksorwater.
Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe
presenceofchildren.Childrenareoftenattractedtothe
machineandthemowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunderthe
watchfulcareofanotherresponsibleadult,notthe
operator.
Bealertandturnthemachineoffifchildrenenterthe
area.
Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
Nevercarrychildren,evenwiththebladesoff.Theymay
falloffandbeseriouslyinjuredorinterferewithsafe
machineoperation.
Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherrideand
berunoverorbackedoverbythemower.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners,shrubs,
trees,theendofafenceorotherobjectsthatmayobscure
vision.
TowingSafety
Donotattachtowedequipmentexceptatthehitchpoint.
Followtheattachmentmanufacturer'srecommendation
forweightlimitsfortowedequipmentandtowingon
slopes.Towedweightmustnotexceedtheweightofthe
machine,operator,andballast.Usecounterweightsor
wheelweightsasdescribedintheattachment,orinthe
pullingmachineOperator’sManual.
Neverallowchildrenorothersinorontowedequipment.
Onslopes,theweightofthetowedequipmentmaycause
lossoftraction,increasedriskofrollover,andlossof
control.Reducethetowedweightandslowdown.
Stoppingdistanceincreaseswiththeweightofthetowed
load.Travelslowlyandallowextradistancetostop.
Makewideturnstokeeptheattachmentclearofthe
machine.
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextracare
whenhandlinggasolineandotherfuels.Theyareammable
andthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipesandothersources
ofignition.
Useonlyanapprovedcontainer.
Neverremovethegascaporaddfuelwhentheengineis
running.Allowtheenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforelling.
Removegas-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer,rather
thanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilthefuelingis
complete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllthefueltank.Replacegascapandtighten
securely.
GeneralService:
Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisanodorless,
deadlypoisonthatcankillyou.
Keepnutsandboltstight,especiallythebladeattachment
bolts.Keepequipmentingoodcondition.
Neverinterferewiththeintendedfunctionofasafety
deviceorreducetheprotectionprovidedbyasafety
device.Checktheirproperoperationregularly.
Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillagefuelsoakeddebris.
Allowthemachinetocoolbeforestoring.
Stopandinspecttheequipmentifyoustrikeanobject.
Repair,ifnecessary,beforerestarting.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Grasscatchercomponentsaresubjecttowear,damage
anddeterioration,whichcouldexposemovingpartsor
allowobjectstobethrown.Frequentlycheckcomponents
andreplacewithmanufacturers'recommendedparts,
whennecessary.
Mowerbladesaresharpandcancut.Wraptheblade(s)or
wearthickly-paddedgloves,anduseextracautionwhen
servicingthem.
Checkforproperbrakeoperationfrequently.Adjustand
serviceasrequired.
5
Maintainorreplacesafetyandinstructiondecalsas
necessary.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
maynotbeincludedintheANSIstandards.
Shutofftheengine,movethemotion–controlleversto
neutralandoutwardtotheparkposition,disengagethe
bladecontrolswitch,removethekeyanddisconnectthe
sparkplugwire(s)beforeperforminganyservice,repairs,
maintenanceoradjustments.
Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjustorservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfrombattery.
Ifloadingthemachineontoatrailerortruck,useasingle,
full-widthramponly.Therampangleshouldnotexceed
15degrees.
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,andsafety
ofthemachine.FailuretouseoriginalToropartscould
causeseriousinjuryordeath.Makingunauthorized
changestotheengine,fuelorventingsystem,mayviolate
EPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires,belts,
blades,andfuelsystemcomponentswithoriginalToro
parts.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
105-7015
ForModelswith107cm(42inch)Decks
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
8
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
119-8871
107cm(42inch)Model
1.Height-of-cut5.76mm(3inch)
2.115mm(4.5inch)6.63mm(2.5inch)
3.101mm(4inch)7.50mm(2inch)
4.88mm(3.5inch(=)8.38mm(1.5inch)
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
131-4036
1.Maximumdrawbarpull36
kg(80lb)
2.ReadtheOperator's
Manual.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
9
121-0771
1.Choke4.Slow
2.Fast
5.Powertake-off(PTO),Bladecontrolswitch
3.Continuousvariablesetting
131–3947
1.Trim—slow
3.Mow—fast
2.Tow—medium
10
132-0869
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;onlyusea
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
11
ProductOverview
Figure4
1.Deector6.Operatorseat
2.Reardrivewheel7.Fueltankcap
3.Controlpanel8.Smartspeedlever
4.Motion-controllevers9.Footrest
5.Heightofcutlever
10.Frontcasterwheel
Controls
BecomefamiliarwithallofthecontrolsinFigure4and
Figure5beforeyoustarttheengineandoperatethemachine.
Figure5
ControlPanel
1.Throttle/Choke
3.Bladecontrolswitch
(powertake-off)
2.Ignitionswitch
IgnitionSwitch
Theignitionswitchhasthreepositions,Off,RunandStart.
ThekeymovesfromtheStartpositiontotheRunposition
whenyoureleaseit.TurnthekeytotheOffpositiontoshut
offtheengine;however,alwaysremovethekeyfromthe
ignitionswitchwhenleavingthemachinetopreventsomeone
fromaccidentallystartingtheengine(Figure5).
Throttle/ChokeControl
Thethrottleandchokeiscombinedintoonecontrollever.
Thethrottlecontrolstheenginespeedandithasacontinuous
variablesettingfromSlowtoFast.Engagethechokeby
movingtheleverpasttheFastsettinguntilitstops(Figure5).
BladeControlSwitch(PowerTake-off)
Thebladecontrolswitch,representedbyapowertake-off
(PTO)symbol,engagesanddisengagespowertothemower
blades(Figure5).
Motion-controlLeversandPark
Position
Themotion-controlleversarespeedsensitivecontrolsof
independentwheelmotors.Movingaleverforwardor
backwardturnsthewheelonthesamesideforwardorin
reverse;wheelspeedisproportionaltotheamountthelever
ismoved.Movethecontrolleversoutwardfromthecenter
totheparkpositionandexitthemachine(Figure14).Always
positionthemotion-controlleversintotheparkposition
whenyoustopthemachineorleaveitunattended.
SmartSpeedControlSystemLever
TheSmartSpeed™Control-Systemlever,locatedbelowthe
operatingposition,givestheoperatorachoicetodrivethe
machineat3speedranges—trim,tow,andmow(Figure6).
Figure6
1.Smart-speedlever
12
FuelWindow
Thefuelwindowlocatedonthelefthandsideofthemachine
canbeusedtoverifythepresenceofgasolineinthetank
(Figure7).
G014521
1
Figure7
1.Fuelpresencewindow
Height-of-CutLever
Theheightofcutleverallowstheoperatortolowerand
raisethedeckfromtheseatedposition.Whentheleveris
movedup,towardtheoperatorthedeckisraisedfromthe
groundandwhenmoveddown,awayfromtheoperatoritis
loweredtowardtheground.Onlyadjusttheheightofcut
whilemachineisnotmoving(Figure4).
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthefuelreaches
thebaseofthellerneck.Thisemptyspacein
thetankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
13
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
Cleanstheenginewhileitruns.
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
FillingtheFuelTank
Note:Ensurethattheengineisshutoffandthe
motion-controlsareintheparkedposition.
Note:Youcanusethefuelwindowtoverifythepresenceof
gasolinebeforellingthetank(Figure8).
Important:Donotoverllfueltank.Fillthefueltank
tothebottomofthellerneck.Theemptyspaceinthe
tankallowsthefueltoexpand.Overllingmayresultin
fuelleakage,damagetotheengine,ordamagetothe
emissionssystem.
g027243
A
B
E
D
C
Figure8
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page27).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
14
ThinkSafetyFirst
OperatingSafety
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
you,yourfamily,petsorbystandersavoidinjury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeedchanges.
Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
Attachmentschangethehandlingcharacteristics
ofthemachine.Useextracautionwhenusing
attachmentswiththemachine.
Figure9
1.SafeZone-usethe
TimeCutterhere
3.Water
2.Usewalkbehindmower
and/orhandtrimmernear
drop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof85
dBAattheoperatorsearandcancausehearingloss
throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,hands,feet,
andheadisrecommended(notincluded).
G009027
1
2
Figure10
1.Wearsafetyglasses
2.Wearhearingprotection
UnderstandingtheSafety-Interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafety-interlocksystemisdesignedtopreventtheengine
fromstartingunless:
Thebladesaredisengaged.
Themotion-controlleversareintheparkposition.
Thesafety-interlocksystemalsoisdesignedtoshutoff
theenginewheneverthecontrolleversareoutofthepark
positionandyourisefromtheseat.
TestingtheSafety-InterlockSystem
Testthesafety-interlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Whilesittingontheseat,withthecontrolleversinpark
position,andmovetheblade-controlswitchtoOn.
2.Trystartingtheengine;theengineshouldnotcrank.
3.Whilesittingontheseat,movetheblade-control
switchtoOff.
15
4.Moveeithermotion-controllevertothecenter,
unlockedposition.
5.Trystartingtheengine;theengineshouldnotcrank.
6.Repeatwiththeothermotion-controllever.
7.Whilesittingontheseat,movetheblade-control
switchtoOff,andlockthemotion-controlleversin
theparkposition.
8.Starttheengine.
9.Whiletheengineisrunning,engagetheblade-control
switch,andriseslightlyfromtheseat.
Note:Theengineshouldstop.
10.Whilesittingontheseat,movetheblade-control
switchtoOff,andlockthemotion-controlleversin
theparkposition.
11.Starttheengine.
12.Whiletheengineisrunning,movethemotion-control
leverstothecenter,unlockedposition,engagethe
blade-controlswitch,andriseslightlyfromtheseat.
Note:Theengineshouldstop.
StartingtheEngine
Note:Itmaybenecessarytoholdtheleveragainstthestop,
inthechokeposition,whiletryingtostarttheengine(Figure
11).
Important:Donotengagethestarterformorethan
5secondsatatime.Engagingthestartermotorfor
morethan5secondscandamagethestartermotor.If
theenginefailstostart,wait10secondsbeforeoperating
theenginestarteragain.
g027535
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E
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F
Figure11
16
OperatingtheBlades
Theblade-controlswitch,representedbyapowertake-off
(PTO)symbol,engagesanddisengagespowertothemower
blades.Thisswitchcontrolspowertoanyattachmentsthat
drawpowerfromtheengine,includingthemowerdeckand
cuttingblades.
EngagingtheBlades
Important:Donotengagethebladeswhenparkedin
tallgrass.Beltorclutchdamagecanoccur.
Note:Alwaysengagethebladeswiththethrottleinthe
Fastposition.
Figure12
DisengagingtheBlades
g027247
Figure13
StoppingtheEngine
1.Disengagethebladesbypushingtheblade-control
switchtoOff(Figure13).
2.MovethethrottlelevertotheFastposition.
3.TurntheignitionkeytoOffandremovethekey.
DrivingtheMachine
Drivingthemachinebenetsfromanunderstandingof
whatzero-turn-radiusmowermeans.Thedrivewheelsturn
independently,poweredbyhydraulicmotorsoneachaxle;
henceonesidecanturninreversewhiletheotherturns
forwardcausingthemachinetospinratherthanturn.This
vastlyimprovesthemachinemaneuverabilitybutmayrequire
someadjustmentiftheoperatorisunfamiliar.
WARNING
Themachinecanspinveryrapidly.Theoperator
maylosecontrolofthemachineandcausepersonal
injuryordamagetothemachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp
turns.
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placingthethrottlecontrol
intheFastpositioncanbebestforperformance.Formost
applications,operatinginthefull-throttlepositionisdesirable.
Figure14
1.Park(brake)position
4.Backward
2.Center,unlockposition5.Frontofthemachine
3.Forward
17
UsingtheSmartSpeed
TM
Control
System
TheSmartSpeed
TM
Control-Systemlever,locatedbelowthe
operatingposition(Figure15),givestheoperatorachoice
todrivethemachineat3groundspeedranges—trim,tow,
andmow.
Figure15
1.Smartspeedlever
Tochangespeeds,dothefollowing:
1.Movethemotion-controlleverstoneutralandoutward
totheparkposition.
2.Disengagethebladecontrolswitch
3.Adjustthelevertothedesiredposition.
Thefollowingareonlyrecommendationsforuse.
Adjustmentswillvarybygrasstype,moisturecontent,and
theheightofthegrass.
Suggested
uses:
TrimTowMow
ParkingX
Heavy,wet
grass
X
TrainingX
BaggingX
MulchingX
Normal
mowing
X
TransportX
Trim
Thisisthelowestspeed.Thesuggestedusesforthisspeed
areasfollows:
Parking
Heavy,wetgrassmowingconditions
Training
Tow
Thisisthemediumspeed.Thesuggestedusesforthisspeed
areasfollows:
Bagging
Mulching
Mow
Thisisthefastestspeed.Thesuggestedusesforthisspeed
areasfollows:
Normalmowing
Transportingthemachine
DrivingForward
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotion-controllevers
forward(Figure16).
G008952
Figure16
Togostraight,applyequalpressuretoboth
motion-controllevers(Figure16).
Toturn,releasepressureonthemotion-controllever
towardthedirectionyouwanttoturn(Figure16).
Thefartheryoumovethemotion-controlleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotion-controlleverstoneutral.
18
DrivingBackward
Note:Alwaysusecautionwhenbackingupandturning.
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,lookbehindyouanddown,asyou
slowlypullthemotion-controlleversrearward(Figure
17).
G008953
Figure17
Togostraight,applyequalpressuretoboth
motion-controllevers(Figure17).
Toturn,releasethepressureonthemotion-control
levertowardthedirectionyouwanttoturn.
Tostop,pushthemotion-controlleverstoneutral.
StoppingtheMachine
Tostopthemachine,movethemotion-controlleversto
neutralandoutwardtotheparkposition,disengagetheblade
controlswitch,movethethrottlelevertotheFastposition,
andturntheignitionkeytooff.Remembertoremovethe
keyfromtheignitionswitch.
WARNING
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhileitis
unattended.
Alwaysremovetheignitionkeyandmovethe
motion-controlleversoutwardtotheparkposition
whenleavingthemachineunattended,evenifjust
forafewminutes.
AdjustingtheHeight-of-Cut
Note:Thetransportpositionisthehighestheight-of-cut
positionorcuttingheight(115mm(4.5inches))asshown
inFigure18.
Figure18
AdjustingtheAnti-Scalp
Rollers
Wheneveryouchangetheheight-of-cut,itisrecommended
toadjusttheheightoftheanti-scalprollers.
Note:Adjusttheanti-scalprollerssotherollersdonottouch
thegroundinnormal,atmowingareas.
1.Disengagethebladecontrolswitch(PTO),movethe
motion-controlleverstotheneutrallockpositionand
settheparkingbrake.
2.Shutofftheengine,removethekeyfromtheignition
switch,andwaitforallmovingpartstostopbefore
leavingtheoperatingposition.
3.Adjusttheanti-scalprollerstooneofthefollowing
positions:
19
Upperhole—usethispositionwiththemowerdeck
inthe63mm(2-1/2inch)andbelowheight-of-cut
positions(Figure19).
Lowerhole—usethispositionwiththemower
deckinthe76mm(3inch)andaboveheight-of-cut
positions(Figure19).
g019929
1
2
3
4
5
Figure19
1.Anti-scalproller4.Upperhole—themower
deckinthe63mm
(2-1/2inch)andbelow
height-of-cutpositions
2.Lowerhole—themower
deckinthe76mm(3inch)
andaboveheight-of-cut
positions
5.Bolt
3.FlangeNut
PositioningtheSeat
Theseatcanmoveforwardandbackward.Positiontheseat
whereyouhavethebestcontrolofthemachineandaremost
comfortable(Figure20).
g027249
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Figure20
AdjustingtheMotion-Control
Levers
AdjustingtheHeight
Themotion-controlleverscanbeadjustedhigherorlowerfor
maximumoperatorcomfort(Figure21).
g027252
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Figure21
AdjustingtheTilt
Themotion-controlleverscanbetiltedforeoraftfor
maximumoperatorcomfort.
1.Loosentheupperboltholdingthecontrollevertothe
controlarmshaft.
2.Loosenthelowerboltjustenoughtopivotthecontrol
leverforeoraft(Figure21).Tightenbothboltsto
securethecontrolinthenewposition.
3.Repeattheadjustmentfortheoppositecontrollever.
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.Never
towthemachinebecausedamagemayoccur.
Thismachinehasanelectricbrakemechanismandtopush
themachinetheignitionkeyneedstobeintheRunposition.
Thebatteryneedstobechargedandfunctioningforthe
electricbraketobedisengage.
PushingtheMachine
1.Parkthemachineonalevelsurfaceanddisengagethe
bladecontrolswitch.
2.Movethemotion-controlleversoutwardtopark
position,shutofftheengine,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Locatethebypassleversontheframeonbothsidesof
theengine.
4.Movethebypassleversforwardthroughthekeyhole
anddowntolocktheminplaceasshowninFigure22.
Ensurethisisdoneforeachlever.
20
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