GEDA AB 650 Operating instructions

BL 061GB 2010/07 Edition 005 Original instructions

Operating Manual

Complete machine

GEDA AB 450 / 650

Temporary suspended personnel lift (PL)

Incomplete machine

GEDA AB 450 / 650

Winch for incorporation in a machine

GEDA

®

AB 450 / AB 650

BL 061GB Page 2 of 64 2010/07 Edition: 005

Declaration of Conformity (complete machine)

Declaration of Incorporation (incomplete machine)

1 GUIDE .......................................................................................................................... 6

1.1 IMAGES .............................................................................................................................................. 6

1.2 WARNING NOTICES ............................................................................................................................. 6

1.3 ABBREVIATIONS .................................................................................................................................. 7

1.4 IMPRINT ............................................................................................................................................. 7

1.5 GEDA REPRESENTATIVES................................................................................................................... 8

2 IDENTIFICATION DATA .............................................................................................. 9

2.1 MACHINE / INCOMPLETE MACHINE ....................................................................................................... 9

2.2 MANUFACTURER ................................................................................................................................. 9

2.3 ORDERING SPARE PARTS .................................................................................................................... 9

3 TECHNICAL DATA .................................................................................................... 10

3.1 EMISSIONS ....................................................................................................................................... 11

3.2 TRANSPORT WEIGHTS ....................................................................................................................... 11

3.1 TIGHTENING TORQUES ...................................................................................................................... 12

3.1.1 Mechanical screw connections without torque control .............................................................. 12

3.1.2 Electrical screw connections ...................................................................................................... 12

4 CONSTRUCTION ALTERNATIVES .......................................................................... 13

4.1 PERMITTED CONSTRUCTION ALTERNATIVES ........................................................................................ 13

4.1.1 Straight construction of the PL with 2 winches up to a maximum of 14 m ................................ 13

4.1.2 Straight construction of the PL with 1 winch up to a maximum of 2 m ...................................... 14

4.2 CONSTRUCTION ALTERNATIVES NOT PERMITTED ................................................................................. 14

5 RATED LOAD TABLES ............................................................................................. 15

5.1 CABLE WORKING PLATFORM WITH 2 X GEDA AB 450 ........................................................................ 15

5.2 CABLE WORKING PLATFORM WITH 2 X GEDA AB 650 ........................................................................ 15

5.3 CABLE WORKING PLATFORM WITH 1 X GEDA AB 450 ........................................................................ 16

5.4 CABLE WORKING PLATFORM WITH 1 X GEDA AB 650 ........................................................................ 16

6 OUTRIGGER DA 6 / DA 1 .......................................................................................... 17

6.1 VERIFICATION OF STABILITY ............................................................................................................... 17

6.2 COUNTERWEIGHTS ........................................................................................................................... 18

6.2.1 Winch 450 with outrigger DA 6 / DA 1 ....................................................................................... 18

6.2.2 Winch 650 with outrigger DA 6 .................................................................................................. 18

6.3 SUPPORTING FORCES ....................................................................................................................... 19

6.3.1 Winch 450 with outrigger DA 6 / DA 1 ....................................................................................... 19

6.3.2 Winch 650 with outrigger DA 6 .................................................................................................. 19

7 PARAPET BRACKET ................................................................................................ 20

7.1 VERIFICATION OF SAFETY .................................................................................................................. 20

7.2 MOUNTING ....................................................................................................................................... 20

8 SAFETY INFORMATION ........................................................................................... 21

8.1 PROPER USE .................................................................................................................................... 21

8.1.1 Incomplete machine ................................................................................................................... 21

8.1.2 Complete machine ..................................................................................................................... 21

8.2 TESTS PRIOR TO DELIVERY ................................................................................................................ 22

8.3 OPERATING AND ENVIRONMENTAL CONDITIONS .................................................................................. 22

8.4 MACHINE LIMITATIONS ....................................................................................................................... 23

8.5 MODIFICATIONS / ALTERATIONS ......................................................................................................... 23

8.6 PROHIBITION OF CERTAIN ACTIVITIES ................................................................................................. 23

GEDA

®

AB 450 / AB 650

BL 061GB Page 3 of 64 2010/07 Edition: 005

8.7 MACHINE OPERATION ........................................................................................................................ 23

8.7.1 Complete machine ..................................................................................................................... 23

8.7.2 Incomplete machine ................................................................................................................... 24

8.8 FORESEEABLE MISUSE ...................................................................................................................... 24

8.9 MACHINE HAZARDS ........................................................................................................................... 24

8.10 HAZARD SOURCES / EXISTING RESIDUAL HAZARDS .............................................................................. 25

8.10.1 Moving, rotating, pointed and sharp-edged parts .................................................................. 25

8.10.2 Energies ................................................................................................................................. 25

8.10.3 Emergency ............................................................................................................................. 25

8.11 OTHER RELEVANT DOCUMENTS ......................................................................................................... 26

8.12 EXPORT LICENCE .............................................................................................................................. 26

8.13 WARRANTY ...................................................................................................................................... 26

8.14 GEDA TRAINING SESSIONS ............................................................................................................... 26

8.15 DISPOSING OF THE MACHINE ............................................................................................................. 26

9 OBLIGATIONS OF THE OPERATING COMPANY ................................................... 27

9.1 OBLIGATION OF TRAINING / QUALIFICATION ......................................................................................... 27

9.2 ACCESSIBILITY TO NECESSARY INFORMATION ..................................................................................... 28

9.3 CHECKING CORRECT AND PROPER CONDITION AND USE ...................................................................... 28

9.4 IDENTIFYING HAZARDS AT THE PLACE OF USE ..................................................................................... 28

9.5 MACHINES/SYSTEMS REQUIRING REGISTRATION ................................................................................. 28

9.6 RECURRING INSPECTIONS ................................................................................................................. 28

9.7 TRANSPORTING SUSPENDED LOADS OVER THE MACHINE ..................................................................... 29

9.8 PREPARING AN EMERGENCY/EVACUATION PLAN.................................................................................. 29

9.9 TRAINING ASSEMBLY ENGINEERS FROM OTHER COMPANIES................................................................. 29

9.10 FOLLOWING THE INSTRUCTIONS OF GEDA ASSEMBLY ENGINEERS ...................................................... 29

9.11 PROVISION OF PERSONAL PROTECTIVE EQUIPMENT ............................................................................ 29

9.12 PERFORMING A CONFORMITY ASSESSMENT PROCEDURE..................................................................... 29

10 REGARDING USE BY AUTHORISED PEOPLE ....................................................... 30

10.1 ASSEMBLY/MAINTENANCE/SERVICING SPECIALIST ............................................................................... 30

10.2 OPERATOR ....................................................................................................................................... 30

10.3 PROTECTION OF PARTICULAR GROUPS OF PEOPLE.............................................................................. 30

10.3.1 Young people, pregnant women, disabled persons .............................................................. 30

10.3.2 People with pacemakers and metal implants ........................................................................ 30

11 OBLIGATORY SAFETY INSTRUCTIONS ................................................................. 31

11.1 BASIC CONDUCT WHEN WORKING WITH THE MACHINE.......................................................................... 31

11.2 SUPPLEMENTARY SAFETY INSTRUCTIONS - TRANSPORTING THE MACHINE/DISPOSING OF THE MACHINE.. 32

11.3 ADDITIONAL SAFETY NOTES – ASSEMBLY/CONNECTION ....................................................................... 32

11.4 ADDITIONAL SAFETY NOTES – SERVICING/REPAIRS/ELECTRICAL COMPONENTS ..................................... 33

11.5 ADDITIONAL SAFETY NOTES – FIRST COMMISSIONING/DAILY COMMISSIONING........................................ 34

11.6 ADDITIONAL SAFETY NOTES – CLEANING ............................................................................................ 34

12 OVERVIEW OF WARNING SIGNS TO BE OBSERVED ........................................... 35

12.1 ELECTRIC SHOCK .............................................................................................................................. 35

12.2 SECURE MACHINE AGAINST BEING SWITCHED ON ................................................................................ 35

12.3 FALLING TOOLS ................................................................................................................................ 35

12.4 PREVENT ACCESS BY UNAUTHORISED PERSONS ................................................................................. 35

12.5 INSTALLING THE CONTROLLER ........................................................................................................... 36

12.6 CONNECTING THE WINCHES TO THE CONTROLLER .............................................................................. 36

12.7 CLEANING ........................................................................................................................................ 36

12.8 APPROACH PLATE LIMIT SWITCH ........................................................................................................ 37

12.9 FAULTS ............................................................................................................................................ 37

12.10 RESCUING PEOPLE ....................................................................................................................... 37

12.11 INSPECT ROPE STOP ..................................................................................................................... 37

12.12 SERVICING ................................................................................................................................... 38

12.13 ASSEMBLY OF THE DRIVE ROPE AND SAFETY ROPE ......................................................................... 38

GEDA

®

AB 450 / AB 650

BL 061GB Page 4 of 64 2010/07 Edition: 005

13 MOUNTING ................................................................................................................ 39

13.1 OUTRIGGER DA 6 / DA 1 .................................................................................................................. 39

13.2 BRACING THE DA 6 OUTRIGGER ........................................................................................................ 40

13.3 ALIGNING THE OUTRIGGER ................................................................................................................ 41

13.4 SUSPENDING THE ROPES FROM THE OUTRIGGER ................................................................................ 42

13.5 PL (WORKING PLATFORM) ................................................................................................................. 42

13.5.1 Assembling a platform segment ............................................................................................ 42

13.5.2 Connecting platform segments to each other ........................................................................ 42

13.5.3 Installing the end protection ................................................................................................... 42

13.6 MOUNTING THE C-CLAMP / CHASSIS AND DISTANCE PIECES ................................................................. 43

13.7 FASTENING THE WINCH TO THE C-CLAMP ........................................................................................... 44

13.8 FASTENING THE WINCH TO THE END FACE OF THE WORKING PLATFORMS ............................................. 45

13.9 INSTALLING THE CONTROLLER ........................................................................................................... 46

13.10 CONNECTING THE CONTROLLER .................................................................................................... 47

13.11 INSTALLING THE DRIVE ROPE AND SAFETY ROPE ............................................................................. 48

13.11.1 Installing the C-clamp ............................................................................................................ 48

13.11.2 Assembly on the winch .......................................................................................................... 49

13.12 APPROACH PLATE LIMIT SWITCH .................................................................................................... 50

14 DISASSEMBLY .......................................................................................................... 51

15 OPERATION .............................................................................................................. 51

15.1 WINCH CONTROLS ............................................................................................................................ 51

15.1.1 Simple control ........................................................................................................................ 51

15.1.2 Central control box................................................................................................................. 52

16 SAFETY FEATURES ................................................................................................. 53

16.1 EMERGENCY LOWERING .................................................................................................................... 53

16.2 ROPE STOP ...................................................................................................................................... 54

16.2.1 Working platform is at an angle (> 10°) ................................................................................. 54

16.2.2 Rope stop has triggered in the event of a power failure ........................................................ 54

16.2.3 Breakage of the suspension rope .......................................................................................... 55

16.2.4 Tests following breakage of a rope........................................................................................ 55

17 FAULTS ..................................................................................................................... 56

18 RESCUING PEOPLE TRAPPED INSIDE .................................................................. 57

18.1 BASIC CONDUCT IN THE EVENT OF A RESCUE/MALFUNCTION ................................................................ 57

18.2 INSPECTIONS .................................................................................................................................... 58

18.3 GENERAL OVERHAUL ........................................................................................................................ 59

18.4 VISUAL INSPECTIONS ........................................................................................................................ 59

18.5 TEST RUN WITH AN EMPTY CAR .......................................................................................................... 59

19 SERVICING ................................................................................................................ 60

19.1 SERVICE PLAN .................................................................................................................................. 60

19.2 INSPECT ROPE STOP ......................................................................................................................... 61

20 DAILY CLEANING ..................................................................................................... 62

20.1 CLEANING THE MACHINE INSIDE AND OUT ........................................................................................... 62

20.2 CLEANING THE AREA AROUND THE MACHINE ....................................................................................... 62

21 OPTIONS ................................................................................................................... 63

21.1 RAISING THE DA 6 OUTRIGGER ......................................................................................................... 63

21.2 COLD PACKAGE ................................................................................................................................ 64

21.3 OPERATING TIME INDICATOR (WINCH) ................................................................................................ 64

GEDA

®

AB 450 / AB 650

BL 061GB Page 5 of 64 2010/07 Edition: 005

GEDA

®

AB 450 / AB 650

BL 061GB Page 6 of 64 2010/07 Edition: 005

1 Guide

You will come across a series of illustrations and symbols while reading

this manual which are intended to help you navigate through and under-

stand this manual. The different meanings are explained below.

Text display

Meaning

Bold type

Emphasises particularly important

words/passages

• List 1

Denotes lists

o List 2

Denotes lists

(brackets)

Item numbers

 Instruction

Instruction to personnel Always given in

chronological order

The masculine form of address is mostly used in this manual to make

reading easier. It goes without saying that both genders are always implied

and addressed.

1.1 Images

The images used relate to a specific machine type. They may only be a

schematic representation of other machine types. The fundamental func-

tion and operation is not affected by this.

1.2 Warning notices

Activities with specific hazards (to life and limb or potential damage to the

machine) are indicated by warning notices. The instructions given in the

warning notices must be observed.

Warning level

Consequence

Probability

death/serious injury

is imminent

serious injury

possible

minor injury

possible

material damage

possible

GEDA

®

AB 450 / AB 650

BL 061GB Page 7 of 64 2010/07 Edition: 005

1.3 Abbreviations

The following abbreviations may be used in the manual.

max. maximum

min. minimum

mins. minutes

etc. et cetera

poss. possible/possibly

e.g. for example

ml millilitre

mm millimetre

°C degrees Celsius

°F degrees Fahrenheit

ft. feet

ft/m feet per minute

m/min metres per minute

in. inch

etc. et cetera

lbs. pounds

lbf.-ft pounds per feet

kg kilogram

l litre

gal. gallons

kip kilopound

Nm Newton metre

km/h kilometres per hour

mph miles per hour

inc. including

if nec. if necessary

i.e. i.e.

reg. regarding

RH relative humidity

approx. approximately

Ø diameter

® registered trademark

TM trademark

% per cent

‰ per mille

dB (A) sound pressure level

LWA sound power level

> greater than

< less than

± plus or minus

1.4 Imprint

GEDA Dechentreiter GmbH & Co. KG

duplicated or disseminated using electronic media without the written con-

sent of the manufacturer. The copyright and conditions of use of any soft-

ware products / user documentation from other manufacturers that may be

included with the scope of delivery must be observed.

GEDA

®

AB 450 / AB 650

BL 061GB Page 8 of 64 2010/07 Edition: 005

1.5 GEDA representatives

Bergkamen Subsidiary

Gera Subsidiary

GEDA Dechentreiter GmbH & Co.

KG

Northwest branch

Marie-Curie-Strasse 11

59192 Bergkamen-Rünthe

Tel. +49 2389 9874-32

Fax. +49 2389 9874-33

GEDA Dechentreiter GmbH &

Co. KG

East branch

Ernst-M.-Jahr Strasse 5

07552 Gera

Tel. +49 365 55280-0

Fax. +49 365 55280-29

USA Subsidiary

Russia Subsidiary

GEDA USA, LLC

1151 Butler Road

USA 77573 League City, Texas

Tel. +1(713) 621 7272

Fax. +1(713) 621 7279

Web: www.gedausa.com

GEDA RUS, LLC

Yaroslavskoe shosse 42

129337 Moscow

Russian Federation

Tel. +7(495) 663 24 48

Fax. +7(495) 663 24 49

Web: www.geda-ru.com

Turkey Subsidiary

GEDA MAJOR

IS VE INSAAT MAKINALARI SAN. TIC. LTD. STI.

Semsettin Günaltay Cad. No:224 A Blok K:2 D:5

Tüccarbasi / Erenköy

TR-34734 Istanbul/Turkey

Tel.: +90 (216) 478 2108

Fax: +90 (216) 467 3564

Web: www.geda.com.tr

GEDA

®

AB 450 / AB 650

BL 061GB Page 9 of 64 2010/07 Edition: 005

2 Identification data

2.1 Machine / Incomplete Machine

See nameplate

2.2 Manufacturer

GEDA Dechentreiter GmbH & Co. KG

Mertinger Strasse 60

86663 Asbach-Bäumenheim

Tel.: +49 906 9809-0

Fax: +49 906 9809-50

E-Mail: info@geda.de

Web: www.geda.de

2.3 Ordering spare parts

Spare parts are ordered exclusively through the manufacturer/representa-

tive.

Only original GEDA spare parts may be used. Only original GEDA spare

parts guarantee full function as well as safety and reliability. The use of

unapproved spare parts releases us from any liability for damage arising

as a consequence of such use.

Please supply the following details with each order for spare parts:

• Machine model

• Year of manufacture

• Serial No.:

• Name of the component

• Item No.:

• Order quantity

• Operating voltage (if applicable)

GEDA

®

AB 450 / AB 650

BL 061GB Page 10 of 64 2010/07 Edition: 005

3 Technical data

WINCH

GEDA

®

AB 450

GEDA

®

AB 450

GEDA

®

AB 650

Pulling force

450 kg

650 kg

Speed

8 m/min

Weight

55 kg

Voltage

230 V / 50 Hz

400 V / 50 Hz

Power consumption

7.5 A

3.0 A

Max. start-up current

30 A

14.5 A

Capacity

1.4 kW

Control voltage

48 V

Duty cycle (DC)

60%

Protection rating

IP 54

Engine speed

2800 min

-1

2800 min

-1

2800 min

-1

Feed point fuse

1 x 16 A

time delay

3 x 16 A

time delay

3 x 16 A

time delay

Triggering speed

Safety brake in case of

rope failure

max. 20 m/min

General overhaul

500 h (L3)

The general overhaul must only be performed by the manufacturer or by a

person authorised by the manufacturer.

Rope

Type of lag

right-hand lay

Strength class

1960 N/m²

Nominal diameter

8.3 mm

Minimum breaking strength

51 kN

Actual breaking strength

53 kN

WARNING

The winches must be operated only using original GEDA ropes.

GEDA

®

AB 450 / AB 650

BL 061GB Page 11 of 64 2010/07 Edition: 005

Electrical connection

The cables provided by the customer must be designed such that:

• they correspond to the connected load of the machine.

• no interference voltages or interference frequencies occur.

• the response behaviour of the safety equipment meets the relevant

legal requirements.

The necessary cable cross-section must be determined while taking into account

the requisite installation type according to DIN VDE 0298 Section 4 and

DIN VDE 0100 Section 430. A power distributor with a residual-current circuit

breaker (as per VDE 0100 Section 704) must be provided on site. Country-specific

regulations must be observed. The minimum required cross-section of the power

cord is 4 mm². A rubber-sheathed cable at least 5 x 2.5 mm² (400 V) or 3 x 4 mm²

(230 V) is required to extend the power cord.

3.1 Emissions

Noise power level LWA:

3.2 Transport weights

Component

Weight

Platform

Platform segment 1 m

approx. 25 kg

Platform segment 1.5 m

approx. 40 kg

Platform segment 2 m

approx. 50 kg

Platform segment 3 m

approx. 75 kg

Winch

Winch AB 450 / 650

approx. 55 kg

Controller

approx. 17 kg

Suspension rope

Outrigger

DA 1 outrigger

approx. 95 kg

DA 6 outrigger

approx. 195 kg

Counterweight

25 kg

GEDA

®

AB 450 / AB 650

BL 061GB Page 12 of 64 2010/07 Edition: 005

3.1 Tightening torques

3.1.1 Mechanical screw connections without torque control

Data refers to bolts in strength class 8.8

Tightening torque

M 8

25 Nm

M 16

210 Nm

M 10

49 Nm

M 18

300 Nm

M 12

86 Nm

M 20

425 Nm

M 14

135 Nm

M 24

710 Nm

3.1.2 Electrical screw connections

Tightening torque

M 4

1.2 Nm

M 12

15.5 Nm

M 5

2 Nm

M 16

30 Nm

M 6

3 Nm

M 20

52 Nm

M 8

6 Nm

M 24

80 Nm

M 10

10 Nm

M 30

150 Nm

GEDA

®

AB 450 / AB 650

BL 061GB Page 13 of 64 2010/07 Edition: 005

4 Construction alternatives

The manual and the conformity declaration relate solely to the construction

alternatives presented below. The operating licence and the conformity

declaration will cease to be valid in the case of other construction alterna-

tives. If other construction alternatives are required, please contact GEDA.

4.1 Permitted construction alternatives

4.1.1 Straight construction of the PL with 2 winches up to a maximum of

14 m

PL constructed from platform segments of 1-3 m, using 2 identical winch-

es. Winches fastened at the front with C-clamps (1) or at the end faces

with winch brackets (2). 2 identical outriggers which are suitable for the

winches used.

min. 2 m max. 14 m

1 m 2 m

3 m

2 x DA 6

Outriggers for

AB 450 / 650

2 x DA 1

Outriggers for AB 450

2 x parapet bracket

for AB 450 / 650

1

2

GEDA

®

AB 450 / AB 650

BL 061GB Page 14 of 64 2010/07 Edition: 005

4.1.2 Straight construction of the PL with 1 winch up to a maximum of 2 m

PL constructed from platform segments of 1-2 m, using one winch. Winch

fastened with C-clamp. Outriggers suitable for the winch.

max. 2 m

1 x DA 6

Outrigger for

AB 450 / 650

1 x DA 1

Outrigger for AB 450

1 x parapet bracket

for AB 450 / 650

4.2 Construction alternatives not permitted

The following construction alternatives are not covered by the conformity

declaration.

• Angled construction of the PL.

• Use of different outriggers for each PL.

• Use with different winches for each PL.

• Use of more than 2 winches.

• Construction with ropes suspended obliquely.

GEDA

®

AB 450 / AB 650

BL 061GB Page 15 of 64 2010/07 Edition: 005

5 Rated load tables

5.1 Cable working platform with 2 x GEDA AB 450

Length

of PL

Total weight of

the suspended

structure –

C-clamp

Rated

load

Total weight of

the suspended

structure –

Suspension at

end faces

Rated

load

Maximum

number

of people

in the PL

2 m

321 kg

400 kg

240 kg

400 kg

2

3 m

340 kg

560 kg

255 kg

600 kg

4

4 m

371 kg

525 kg

290 kg

605 kg

4

5 m

386 kg

510 kg

305 kg

590 kg

4

6 m

400 kg

495 kg

320 kg

575 kg

4

7 m

426 kg

470 kg

345 kg

550 kg

4

8 m

451 kg

445 kg

370 kg

525 kg

4

9 m

466 kg

430 kg

385 kg

510 kg

4

10 m

491 kg

405 kg

410 kg

485 kg

4

11 m

516 kg

380 kg

435 kg

460 kg

4

12 m

531 kg

365 kg

450 kg

445 kg

4

13 m

556 kg

340 kg

475 kg

420 kg

4

14 m

581 kg

315 kg

500 kg

400 kg

4

5.2 Cable working platform with 2 x GEDA AB 650

Length

of PL

Total weight of

the suspended

structure –

C-clamp

Rated

load

Total weight of

the suspended

structure –

Suspension at

end faces

Rated

load

Maximum

number

of people

in the PL

2 m

321 kg

400 kg

240 kg

400 kg

2

3 m

340 kg

600 kg

255 kg

600 kg

4

4 m

371 kg

800 kg

290 kg

800 kg

4

5 m

386 kg

910 kg

305 kg

990 kg

4

6 m

400 kg

895 kg

320 kg

975 kg

4

7 m

426 kg

870 kg

345 kg

950 kg

4

8 m

451 kg

845 kg

370 kg

925 kg

4

9 m

466 kg

830 kg

385 kg

910 kg

4

10 m

491 kg

805 kg

410 kg

885 kg

4

11 m

516 kg

780 kg

435 kg

860 kg

4

12 m

531 kg

765 kg

450 kg

845 kg

4

13 m

556 kg

740 kg

475 kg

820 kg

4

14 m

581 kg

715 kg

500 kg

795 kg

4

GEDA

®

AB 450 / AB 650

BL 061GB Page 16 of 64 2010/07 Edition: 005

5.3 Cable working platform with 1 x GEDA AB 450

Length

of PL

Total weight

of the suspended structure –

C-clamp

Rated load

Maximum

number of

people in

the PL

1 m

186 kg

200 kg

2

1.5 m

200 kg

250 kg

2

2 m

211 kg

239 kg

2

5.4 Cable working platform with 1 x GEDA AB 650

Length

of PL

Total weight

of the suspended structure –

C-clamp

Rated load

Maximum

number of

people in

the PL

1 m

186 kg

200 kg

2

1.5 m

200 kg

250 kg

2

2 m

211 kg

300 kg

2

GEDA

®

AB 450 / AB 650

BL 061GB Page 17 of 64 2010/07 Edition: 005

6 Outrigger DA 6 / DA 1

6.1 Verification of stability

The stability must be verified for each usage site.

Verification consists of:

• proving the load capacity of the roof structure. If necessary bring in

construction experts.

• using the necessary number of counterweights and securing them

with a lock to prevent unauthorised removal.

• checking the outrigger for damage prior to use.

• checking the outrigger after mounting.

• correct mounting of the outrigger.

• correct bracing of the outrigger using the guy rope (Only for DA 6).

• horizontal assembly of the outriggers (Maximum inclination of 3°. If

the inclination is greater, the outrigger must be supported using

suitable equipment.)

• securing the outrigger to prevent rolling. Secure using wheel brake

or other suitable means.

GEDA

®

AB 450 / AB 650

BL 061GB Page 18 of 64 2010/07 Edition: 005

6.2 Counterweights

Number of counterweights (at 25 kg) per beam with a rope length of 100 m

6.2.1 Winch 450 with outrigger DA 6 / DA 1

1250

L2

L1

Abspannseil

F

w

Gegengewichte

L2

L1

2.4

2.6

2.8

3.0

3.2

3.4

3.6

3.8

4.0

4.2

4.4

0.6*

14

12

11

10

9

8

7

0.8

18

16

15

14

13

12

11

10

9

1.0

23

21

19

18

16

15

14

13

12

11

1.2

28

25

23

22

20

19

18

16

15

14

1.4

32

30

27

25

24

22

21

20

18

17

1,6

34

32

29

27

26

24

23

21

20

19

1,8

36

33

31

29

27

26

24

23

22

2,0

35

32

30

29

27

26

24

* without bracing

6.2.2 Winch 650 with outrigger DA 6

L2

L1

2.4

2.6

2.8

3.0

3.2

3.4

3.6

3.8

4.0

4.2

4.4

0.6

19

17

16

15

14

13

12

11

10

9

0.8

26

24

22

20

19

18

16

15

14

13

1.0

33

30

28

26

24

22

21

20

19

18

17

1,2

36

34

31

29

27

26

24

23

22

20

1,4

34

32

30

28

27

25

24

1,6

35

33

31

29

28

1,8

35

33

32

2,0

35

Guy rope

Counterweights

1.23 m

GEDA

®

AB 450 / AB 650

BL 061GB Page 19 of 64 2010/07 Edition: 005

6.3 Supporting forces

The table below gives the maximum supporting forces (in kg) occurring at point A per

beam in the event of a falling load being caught.

The value given must be halved to ascertain the individual wheel loads.

6.3.1 Winch 450 with outrigger DA 6 / DA 1

1250

L2

L1

Abspannseil

F

w

Gegengewichte

L2

L1

2.4

2.6

2.8

3.0

3.2

3.4

3.6

3.8

4.0

4.2

4.4

0.6

1862

1832

1807

1785

1765

1748

1733

1720

1707

1696

1686

0.8

2060

1832

1987

1958

1932

1910

1890

1872

1856

1841

1828

1.0

2181

2132

2091

2055

2023

1995

1970

1948

1928

1910

1894

1.2

2301

2243

2194

2151

2114

2080

2051

2025

2001

1979

1960

1.4

2422

2355

2297

2248

2204

2166

2131

2101

2073

2048

2026

1.6

2466

2401

2344

2295

2251

2212

2177

2146

2117

2092

1.8

2504

2441

2385

2336

2295

2253

2218

2186

2157

2.0

2476

2421

2373

2330

2291

2255

2223

6.3.2 Winch 650 with outrigger DA 6

L2

L1

2.4

2.6

2.8

3.0

3.2

3.4

3.6

3.8

4.0

4.2

4.4

0.6

2689

2648

2612

2581

2554

2531

2510

2491

2474

2458

2444

0.8

2860

2805

2758

2718

2682

2651

2623

2598

2576

2556

2537

1.0

3031

2963

2905

2855

2810

2772

2737

2706

2678

2653

2630

1.2

3120

3051

2991

2939

2892

2851

2814

2781

2751

2724

1.4

3067

3013

2965

2955

2883

2848

2817

1.6

3079

3030

2986

2946

2910

1.8

3088

3043

3003

2.0

3096

Guy rope

Counterweights

1.23 m

A

GEDA

®

AB 450 / AB 650

BL 061GB Page 20 of 64 2010/07 Edition: 005

7 Parapet bracket

7.1 Verification of safety

Verification of the safety of the parapet bracket consists of:

• proving the load capacity of the parapet. The load capacity must be

verified for each usage site. If necessary bring in construction ex-

perts. The parapet must have a thickness of between 32 cm and

65 cm.

• checking the parapet bracket for damage prior to use.

• proving that no other loads are secured to the parapet bracket.

7.2 Mounting

Place parapet bracket (1) over the parapet. Push counter bearing (2)

against the inner side of the parapet and pin.

AB 450

AB 650

F

450 kg

650 kg

FV

13.50 kN

19.50 kN

FH

15.20 kN

22.00 kN

1

2

F

Page is loading ...

GEDA AB 650 Operating instructions

This manual is also suitable for

GEDA AB 650 Operating instructions

Related papers

Other documents