Cleveland SE95003-1 R8 (Kettles Floor Gas) User manual

Type
User manual
KGL-40, KGL-60, KGL-80, KGL-100
KGL-40-T, KGL-60-T, KGL-80-T
KGL-40-SH, KGL-60-SH,
KGL-40-TSH
KGL-40
KGL-40-T
KGL-40SH
SE95003-1 ADDAUS rev. 8
February 2012
Cleveland
Operators Manual
Australian Addendum
Gas Floor Model Kettles
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Ph: 216.481.4900 Fx: 216.481.3782
www.clevelandrange.com
For a complete Service Manual
refer to www.clevelandrange.com
For your future reference.
Model # ______________________________________
Serial # _______________________________________
This equipment must be installed by an authorized
person in accordance with AS 5601, local authority,
gas, electricity, any electricity, any applicable statu-
tory regulations and manufacturer requirements.
NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted.
Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.
Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer.
Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.
MODEL # A B C D E F G H J K L M N O P T (I.D.)
KGL-40-SH
41.63” 42.38 35.50” 37.00“ 8.75“ 15.50“ 71.00“ 9.25“ 20.75“ 32.25“ 10.38“ 18.63“ 29.63“ 31.50“ 6.38“ 33.00“
1057mm 1076mm 902mm 940mm 222mm 394mm 1803mm 235mm 527mm 819mm 264mm 473mm 753mm 800mm 162mm 838mm
KGL-60-SH
44.00” 43.50 36.50” 38.00“ 8.75“ 15.00“ 74.00“ 9.13“ 20.88“ 34.63“ 10.38“ 18.63“ 31.25“ 31.50“ 7.50“ 35.50“
1118mm 1105mm 927mm 965mm 222mm 381mm 1880mm 232mm 530mm 879mm 264mm 473mm 794mm 800mm 191mm 902mm
DIMENSIONS
UNIT SHOWN WITH 2” TANGENT DRAWOFF VALVE,
SPRING ASSIST COVER AND OPTIONAL COLD WATER FAUCET
FRONT VIEW
D
H
C
G
(COVER OPEN)
T (I.D.)
E
75˚
SIDE VIEW
F
3
.00” (76mm)
MINIMUM
CLEARANCE
B
C
A
TOP VIEW
4.00” (102mm)
TOP VIEW
(SHOWING DRAIN &
FOOT LOCATIONS)
FLOOR DRAIN
(12” (305mm) WIDE X
12”
(305mm) LONG)
H
J
K
L
P
M
N
O
3
.00”
(76mm)
GAS ELECTRIC WATER CLEARANCE
NATURAL PROPANE BTU RATING 120V-1Phase, 60 Hz.
1
2˝ diameter RIGHT = 3˝
Piping
3
4
˝ N.P.T. Piping
3
4
˝ N.P.T. 190,000 10 amps Soft Copper LEFT = 3˝
Supply pressure Supply pressure Tubing each REAR =
4.00˝ W.C. Min. 11.00˝ W.C. Min. When ordered Allow 6˝ space min.
14.00˝ W.C. Max. 14.00˝ W.C. Max. with optional from rear and sides
faucet When located near
combustible walls
SECT. IX PAGE 14
0609
Litho in U.S.A.
CAPACITIES: (in 8 oz. servings,
other sizes may be calculated)
40 Gallon / 150 liters . . . 640 servings
6
0 Gallon / 225 liters . . . 960 servings
14 mm
TYP
1" (25
MAX. ADJUSTMENT
1 5/8" (42 mm)
Ø
FLANGED FOOT DETAIL
7/16" (11 mm)
3 1/8" (80 mm)
Ø
B.C.D.
1
24
Ø
m
m
SPECIFICATION DRAWING -
TILTING MODELS
J
K
C
H
N
O
M
L
Q
P
3
REF
S I.D.
C
B
A
G
H
B
POWER TILT OPTION
H
F
E
D
REF
(64 mm)
(64 mm)
4
(105 mm)
CLEARANCE
SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.
14 mm
TYP
1" (25
MAX. ADJUSTMENT
1 5/8" (42 mm)
Ø
7/16" (11 mm)
Ø
3
3 1/8" (80 mm)
Ø
B.C.D.
4
124
Ø
mm
1" (26 mm) per 4' (1220 mm)
P
min. valve size plus 1" (26 mm)
RECOMMENDED
VALVE OPENING
NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted.
Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.
Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer.
Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.
1
2˝ dia. Soft
Copper
Tubing (each)
When
ordered with
optional
faucet.
WATERELECTRIC
120V-1 Phase, 60 Hz, 10
amps
GAS CLEARANCE
H
RIGHT =
LEFT =
REAR =
Allow 6˝ space minimum
from rear and sides when
located near combustible
walls. 12" recommended on
right side for service
NATURAL PROPANE
Piping:
3
4
˝ N.P.T. Piping:
3
4
˝ N.P.T.
Supply pressure: Supply pressure:
4.00˝ W.C. minimum 4.00˝ W.C. minimum
14.00˝ W.C. maximum 14.00˝ W.C. maximum
Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.
C
B.T.U. RATING
40 gal. 140,000
60 gal.
80 gal. 190,000
100 gal.
H
C
SECT. IX PAGE 8
0609
Litho in U.S.A.
CAPACITIES: (in 8 oz. servings,
other sizes may be calculated)
40 Gallon / 150 liters . . . 640 servings
60 Gallon / 225 liters . . . 960 servings
80 Gallon / 300 liters . . . 1280 servings
DIMENSIONS
GALS./
LITERS A B C DEFGH J KLMNO P Q S I.D.
40 IN 45 3/4 42 1/2 38 35 9 42 1/4 71 40 1/2 15 1/2 23 1/4 19 35 3/4 4 3/8 24 33 63 26
150 mm 1163 108 966 889 229 1074 1804 1029 394 591 483 909 112 610 839 1601 661
60 IN 49 3/8 46 41 1/2 37 11 3/4 47 1/4 75 43 3/4 15 1/4 24 1/2 22 39 3/8 6 28 37 68 29 1/2
225 mm 1255 1169 1055 940 299 1201 1905 1112 388 623 559 1001 153 712 940 1728 750
80 IN 53 49 44 1/2 39 14 3/4 51 78 44 3/4 14 25 25 43 7 30 40 72 33
300 mm 1347 1245 1131 991 375 1296 1982 1137 356 635 635 1093 178 762 1016 1829 839
SPECIFICATION DRAWING -
STATIONARY MODELS
NOTES:
Cleveland Range reserves right of design improvement or modification, as warranted.
Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.
Installation of backflow preventers, vacuum breakers and other specific coder requirements is the responsibility of the owner and installer.
Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.
1
2˝ dia. Soft
Copper
Tubing (each)
When
ordered with
optional
faucet.
WATERELECTRIC
120V-1 Phase, 60 Hz, 10
amps
GAS CLEARANCE
H
RIGHT =
LEFT =
REAR =
Allow 6˝ space minimum
from rear and sides when
located near combustible
walls. 12" recommended on
right side for service
NATURAL PROPANE
Piping:
3
4˝ N.P.T. Piping:
3
4˝ N.P.T.
Supply pressure: Supply pressure:
4.00˝ W.C. minimum 4.00˝ W.C. minimum
14.00˝ W.C. maximum 14.00˝ W.C. maximum
Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.
C
H
C
B.T.U. RATING
40 gal. 140,000
60 gal.
80 gal. 190,000
100 gal.
SECT. IX PAGE 10
0609
Litho in U.S.A.
OPEN)
3" (77
CLEARANCE
F
3 (77mm)
L
M
N
O
P
H
J
K
12" (305
12" (305
mm) LONG
SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.
HC
E
D
A
S
C
4" (102 mm)
B
(I.D.)
RECOMMENDED
FLOOR SLOPE
1" (26 mm) per 4' (1220 mm)
min. valve size plus 1" (26 mm)
4
RECOMMENDED
14 mm
T
YP
1" (25
MAX. ADJUSTMENT
1 5/8" (42 mm)
F
LANGED FOOT DETAIL
7/16" (11 mm)
3 1/8" (80 mm)
Ø
B.C.D.
124
Ø
mm
OPENING
DIMENSIONS
GALS./
LITERS A B C DEFGH J K L M N O P S T I.D.
40 IN 35 1/8 37 32 1/4 40 1/2 9 1/4 16 71 1/2 9 9/16 17 3/4
25 15/16
10 3/8 18 5/8 26 7/8 28 1/2 4 5/8 24 1/2 26
150 mm 893 940 820 1029 235 407 1817 243 451 659 264 474 683 724 118 648 661
60 IN 38 1/4 39 34 1/4 43 1/2 8 3/4 14 1/4 75 8 15/16 19 1/8 29 5/16 10 3/8 18 5/8 27 7/8 30 1/4 5 1/4 27 29 1/2
225 mm 972 991 870 1105 223 362 1905 228 486 745 264 474 709 769 134 686 750
80 IN 41 5/8 42 3/8 35 1/2 45 1/2 8 3/4 15 1/2 79 9 1/4 20 3/4 32 1/4 10 3/8 18 5/8 29 5/8 31 1/2 6 5/8 29 33
300 mm 1058 1077 902 1156 223 394 2007 235 528 820 264 474 753 801 169 737 839
100 IN 44 43 1/2 36 1/2 47 1/2 8 3/4 15 1/2 83 1/2 9 1/8 21 7/8 34 5/8 10 3/8 18 5/8 31 1/4 32 1/2 7 1/2 30 1/2 35 1/2
375 mm 1118 1105 928 1207 22.3 394 2121 232 556 880 264 474 794 826 191 775 902
CAPACITIES: (in 8 oz. servings,
other sizes may be calculated)
40 Gallon / 150 liters . . . 640 servings
60 Gallon / 225 liters . . . 960 servings
80 Gallon / 300 liters . . . 1280 servings
100 Gallon / 375 liters . . . 1600 servings
SPECIFICATION DRAWING -
TILTING MODELS, SHORT SERIES
SPECIFICATIONS
NOTES
FOOT LOCATION &
FLOOR DRAIN DETAIL
FLANGED
FOOT DETAIL
9/16"
14 mm
12
TYP
1" (25 mm)
MAX. ADJUSTMENT
1 5/8" (42 mm)
Ø
7/16" (11 mm)
Ø
3 HOLES ON
3 1/8" (80 mm)
Ø
B.C.D.
4
7/8"
124
Ø
mm
29 1/2 I.D.
49 3/8
37
36 5/8
SPECIFICATION DRAWING -
STATIONARY MODELS, SHORT SERIES
ELECTRICAL COMPONENT BOX
42 FI05318-1
ELBOW; HOSE BARB 90°BRASS - 1/8 NPT TO 3/16 BARB
1
ITEM
PART
NUMBER
DESCRIPTION
QTY.
1
KE003654
COMPONENT BOX WELDMENT; KGL/-T
1
2 KE53469-5
IGNITION CONTROL; KGL/T (CSA/CE/AGA APPROVED)
1
4 KE53838-20
TRANSFORMER;120 V PRIMARY/24 V SECONDARY,
60HZ, 20 VA
1
6 KE53838-27
TRANSFORMER;120 V PRIMARY/14 V SECONDARY,
60HZ, 20 VA
1
7 KE603765 TRANSFORMER BRACKET 1
8 KE00458-1 KETTLE CONTROL BOX
1
9 KE50303-1
ELECTRONIC BOX HOLDER 1
10 KE53599-1
GASKET; KGL/KGL-T
1
16 KE55069-6
THERMOSTAT;SAFETY(KGT/KGL)
1
17
KE54833-3
SNAP-IN BUSHING; 0.875 DIA.
1
18 KE53440
COVER; COMPONENT BOX (KGL/-T)
1
19 KE53620 BRACKET FOR COMPONENT BOX 1
22
KE55501-1
TUBE; AIR SWITCH
1
A
-
KE01422-3
COMPONENT BOX ASSEMBLY; AUSTRALIA
-
24
FA15018-4
SCREW; PHILIPS 8-32X3/8"L
4
25 FA15018-3
SCREW; PHILIPS 8-32X1/4"L
6
26 FA10243
SCREW; SLOT 8-32X3/4"L
2
27
FA15018-7
SCREW; PHILIPS 6-32X1/4"L
6
REV
23 KE50753-8
RELAY; DPDT/10A/12VDC #KUP-11D55-12
1
28 KE02400-2
AIR PRESSURE SWITCH ASSEMBLY; AUSTRALIA
1
41 KE50753-11
RELAY; DPDT/16A/24VAC #RM203524
2
43 KE603856
BRACKET; RELAY MOUNTING - AUSTRALIA
1
29
WHKGLT
WIRING HARNESS; KGL40-100
1
30
KE54662-1
HEAT SHIRINKABLE TUBING; 3/126 ID 12" LONG
1
31
KE54661-2 VARFLO SLEEVING 12" LONG 1
32
NPN00057
ANTI-SHORT; NO. 1
2
33
KE54668-1
TERMINAL; FULLY INSULATED AMP#2-520181-2 OR 182-2
2
34
KE50988-1
POTENTIOMETER; C/W ON/OFF SW REV LOG TAPER
1
35
KE50567-1
LIGHT; RED-WATER INDICAT #249-7867-3331-504
1
36
KE50567-3
LIGHT; GREEN-HEAT INDICAT #249-7967-3332-504
1
37
KE51005
ROTARY SEAL; #N9030 X 1/4 (AMP-HEXSEAL)
1
38
KE52412
CONNECTOR; MARR NO. 1
5
RB01564
3/8" FLEXIBLE ALUMINUM CONDUIT (CSA&UL APPRVD)
20"39
KE51384
L-110 CONNECTOR XC290 2
40
44 SK50872-1 TERMINAL SECTION
3
45
SK50872-2 TERMINAL END SECTION 1
ONLY FOR GAS KETTLE (NOT USED FOR MIXER KETTLE)
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8251 KEELE STREET, CONCORD, ONTARIO, CANADA
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WIRING DIAGRAM
Floor Gas Kettle
(except KGL-25/T)
200-240 Volts, 50Hz,
Australia
Terminal block
connection in console.
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Cleveland SE95003-1 R8 (Kettles Floor Gas) User manual

Type
User manual

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